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12

R-1490
R-1491
R-1492

ABSOLUTE HUMIDITY SENSOR CIRCUIT

the food is heated to generate moisture by which the
resistance balance of the bridge circuit is deviated to
increase the voltage available at AN6 terminal of the LSI.
Then the LSI observes that voltage at AN6 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to be
cooked), the LSI causes the unit to stop sensor cooking;
thereafter, the unit goes in the next operation
automatically.
After 16 seconds of operation in the sensor cook mode,
the LSI detects the initial voltage at AN6. If the absolute
humidity sensor is open or shorted, the circuit can not be
balanced for initial voltage comparisons. This will result
in the word "error" on the display and the cooking
operation is stopped.

1) Absolute humidity sensor circuit

C

S

R3

R1

R2

+

-

Operational
amplifier

Output
voltage

S : Thermistor
     open vessel

C : Thermistor
      closed vessel

2

Absolute humidity (g/m  )

Output voltage

Absolute humidity vs,
output voltage characterist

Sensing part
(Open vessel)

Sensing part
(Closed vessel)

Thermistors

ventilation opening for sensing

(1) Structure of Absolute Humidity Sensor

The absolute humidity sensor includes two thermistors
as shown in the illustration. One thermistor is housed in
the closed vessel filled with dry air while another in the
open vessel. Each sensor is provided with the protective
cover made of metal mesh to be protected from the
external airflow.

(2) Operational Principle of Absolute Humidity Sensor

The figure below shows the basic structure of an absolute
humidity sensor. A bridge circuit is formed by two
thermistors and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it
heated at about 150˚C (302˚F), the resultant heat is
dissipated in the air and if the two thermistors are placed
in different humidity conditions they show different
degrees of heat conductivity leading to a potential
difference between them causing an output voltage from
the bridge circuit, the intensity of which is increased as
the absolute humidity of the air increases.  Since the
output is very minute, it is amplified by the operational
amplifier.

(3) Detector Circuit of Absolute Humidity Sensor Circuit

This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to control
sensor cooking of the unit.  When the unit is set in the
sensor cooking mode, a 16 seconds clearing cycle
occurs.  Then the detector circuit starts to function and
the LSI observes the initial voltage available at its AN6
terminal.
With this voltage given, the switches SW1 to SW5 in the
LSI are turned on in such a way as to change the
resistance values in parallel with R50-1. Changing the
resistance values results in that there is the same
potential at both F-3 terminal of the absolute humidity
sensor and AN7 terminal of the LSI.  The voltage of AN6
terminal will indicate about -2.5V.  This initial balancing
is set up about 16 seconds after the unit is put in the
Sensor Cooking mode. As the sensor cooking proceeds,

SW1

SW2

SW3

SW4

SW5

P30

P31

P32

P33

P34

 LSI
(IC1)

AN7

AN6

620k

IC2(IZA495DR)

300k

150k

75k

37.4k

64

61

60

1

4

5

6

7

8

3

2

5

6

12

9

10

11

62

63

47k

47k

IC2

10k

0.01uF

0.015uF

0.01uF

360k

+

-

VA : -15V

VA : -15V

S

F-2

1.8k

F-1

F-3

C

3.57k

3.32k

VC : -5V

0.1 uF

C. Thermistor in 
    closed vessel
S. Thermistor in
    open vessel

D101

Summary of Contents for R-1490

Page 1: ...HOOTING GUIDE 8 TEST PROCEDURE 9 TOUCH CONTROL PANEL ASSEMBLY 11 CONPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE 13 PICTORIAL DIAGRAM 15 CONTROL PANEL CIRCUIT 16 PARTS LIST 17 PACKING AND ACCESSORIES 22 S4808R1490X R 1490 R 1491 R 1492 MODELS SERVICE MANUAL SHARP CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice Th...

Page 2: ...ion and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to releasing oven to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per t...

Page 3: ...ge capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 ...

Page 4: ... of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cook...

Page 5: ...n hazard WARNING Never operate the oven until the following points are ensured A The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is not any other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are inten...

Page 6: ...30 approx 30 of Full Power P 20 approx 20 of Full Power P 10 approx 10 of Full Power P 0 No power throughout the cooking time CUSTOM HELP pad COMPU DEFROST pad COMPU COOK pad SENSOR COOKING pad Number selection pads POWER LEVEL pad KITCHEN TIMER CLOCK pad MINUTE PLUS pad TURNTABLE ON OFF pad STOP CLEAR pad START TOUCH ON pad WORK LIGHT pad NIGHT LIGHT pad FAN HI LO pad Oven Cavity Light 30W x 1 In...

Page 7: ... The receptacle should be located inside the cabinet directly above the Microwave Oven Hood system mounting location CONTROL PANEL 3 Pronged Plug Grounded Receptacle Box Grounding Pin 3 Pronged Receptacle 1 2 3 4 5 6 7 8 9 0 Power Level Kitchen Timer Clock Minute Plus Turntable On Off Stop Clear Start Touch On Work Light Night Light Fan Hi Lo Compu Cook Compu Defrost Rice Popcorn Reheat Fish seafo...

Page 8: ...ng Sequence 1 Touch one of the INSTANT SENSOR pads NOTE The oven should not be operated on INSTANT SENSOR immediately after plugging in the unit Wait two minutes before cooking on INSTANT SENSOR 2 The coil of shut off relays RY1 and RY3 are energized the oven lamp turntable motor and cooling fan motor are turned on but the power transformer is not turned on 3 Afterabout32seconds thecookrelay RY2 i...

Page 9: ...GRN HOOD MOTOR B7 B5 B3 B1 High Low A1 A3 B9 A7 A5 N O F1 F2 F3 E1 E2 DOOR SENSING SWITCH SECONDARY INTERLOCK SWITCH 120 V AC 60 Hz HOOD LAMP HL HL RY3 RY1 RY2 PRIMARY INTERLOCK RELAY SSR FM STM OL TTM HOOD FAN THERMAL CUT OUT HOOD CAPACITOR RY4 RY5 N C MAGNETRON TEMPERATURE FUSE FUSE 20A TURNTABLE MOTOR FAN MOTOR STIRRER MOTOR MAGNETRON OVEN LAMP MONITOR SWITCH BLK WHT AH SENSOR POWER TRANSFORMER...

Page 10: ...s event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconn...

Page 11: ...Compu Defrost Fish seafood Frozen entrees Power Level Turn Table On Off Work Light Night Light Fan Hi Lo Stop Clear Start Touch On Minute Plus Kitchen Timer Clock G 1 G 2 G 3 G 4 G 5 G 6 G 7 G 8 G 9 G10 G11 G12 Q AH SENSOR TEST Checking the initial sensor cooking condition WARNING The oven should be fully assembled before following procedure 1 The oven should be plugged in at least two minutes bef...

Page 12: ...s follows 9 1 Fill approximately 200 milliliters 7 2 oz of tap water in a 1000 milliliter measuring cup 9 2 Place the container on the center of tray in the oven cavity 9 3 Close the door 9 4 Touch reheat pad once and touch the Start pad 9 5 The control panel is in automatic Sensor operation 9 6 The display will start to count down the remaining cooking time and the oven will turn off automaticall...

Page 13: ... and ensure that the oven works properly DESCRIPTION OF LSI LSI IZA877DR The I O signals of the LSI IZA877DR are detailed in the following table Pin No Signal I O Description NOTE For additional informations of LSI please refer back to the R 1480 base model Service Manual 5 AN7 IN Used for initial balancing of the bridge circuit absolute humidity sensor This input is an analog input terminal from ...

Page 14: ...thermistors and two resistors R1 and R2 The output of the bridge circuit is to be amplified by the operational amplifier Each thermistor is supplied with a current to keep it heated at about 150 C 302 F the resultant heat is dissipated in the air and if the two thermistors are placed in different humidity conditions they show different degrees of heat conductivity leading to a potential difference...

Page 15: ...ty are not intact 3 If the door is not closed 4 If the outer case cabinet is not fitted 3 Sharp edge Bottom plate Oven cavity Waveguide flange Chassis support and other metallic plate 4 Movable parts to prevent a fault Fan blade Fan motor Switch Switch lever Open button 3 Do not catch the wire leads in the outer case cabinet 4 Insert the positive lock connector until its pin is locked and make sur...

Page 16: ...minal hole of the oven lamp socket with a small flat type screw driver 18 Now the oven lamp socket is free 19 Release the harness of the AH sensor assembly from three 3 wire holders of the hood duct 20 Remove two 2 screws holding the AH sensor assembly to the hood duct 21 Now the AH sensor assembly is free Oven lamp socket Terminal Wire lead Terminal hole Flate type small screw driver ...

Page 17: ...port CN E CN F GRY WHT WHT WHT BLU WHT WHT WHT BLK SECONDARY INTERLOCK SWITCH N O N C COM COM MONITOR SWITCH FUSE HOLDER N O N O GRN GRN RED N O COM DOOR SENSING SWITCH AH SENSOR CN B CN E CN F CN E CN A 1 1 1 3 1 9 1 2 12 3 5 7 PRIMARY INTERLOCK RELAY RY1 RY2 RY4 RY1 N O RY1 COM RY2 N O RY2 COM GRY C100 T1 1 2 RED WHT 3 HOOD FAN MOTOR STIRRER MOTOR 1 2 3 4 5 6 WHT RED YLW BLU BLK WHT RED YLW BLU ...

Page 18: ...UT VSS C100 7µ 230v D2 D3 D4 a b c d 5 6 11 SSR1 C30 R31 4 7k DOOR SWITCH CF1 CST4 00MGW A A Custom Help Baked Potato Reheat Frozen entrees Compu Defrost Clock Kitchen Timer Stop Clear Compu Cook Power Level Night Light Fan Hi Lo Turn table On Off Rice Popcorn Ground meat Fish seafood Minute Plus Work Light 1 7 2 8 3 9 4 0 5 6 Fresh vegetables Frozen vegetables B C B AH SENSOR C D30 S101D01 13 3 2...

Page 19: ...B011MRY0 M Hood lamp glass assembly R 1492 1 AM 2 7 1 LANGQB016MRP0 M Hood lamp glass angle R 1490 1 AG 2 7 1 LANGQB020MRP0 M Hood lamp glass angle R 1491 1 AG 2 7 1 LANGQB027MRP0 M Hood lamp glass angle R 1492 1 AG 2 7 2 PGLSPB004MRE0 M Hood lamp glass 1 AH 2 8 PCOVPB064MRt0 M Base cover R 1490 1 AY 2 8 PCOVPB066MRt0 M Base cover R 1491 1 AY 2 8 PCOVPB067MRt0 M Base cover R 1492 1 AY CONTROL PANE...

Page 20: ...olid state relay 1 AG SP40 RALM A014DRE0 J Buzzer PKM22EPT 1 AG T1 RTRNPB014MRE0 M Transformer 1 AM VRS1 RH VZA032DRE0 J Varistor 10G471K 1 AE ZD1 VHEHZ6A3 1 J Zener diode HZ6A 3 1 AC ZD2 VHEHZ161 1 J Zener diode HZ16 1 1 AA ZD3 VHEHZ5C2 1 J Zener diode HZ5C 2 1 AA ZD4 VHEHZ4A2 1 J Zener diode HZ4A 2 1 AA 3 2 FPNLCB213MRK0 M Control panel sub assembly R 1490 1 AZ 3 2 FPNLCB214MRK0 M Control panel ...

Page 21: ...CFZK B131MRK0 M Installation material assembly 1 AM 6 1 1 LBSHC0040MRE0 M Grommet 1 AC 6 1 2 LX BZ0195WRE0 M Toggle screw 4 AC 6 1 3 LX MZ0001WRE0 M Cord holder 1 AC 6 1 4 XBRSD50P60000 M Screw 5mm x 60mm 2 AC 6 1 5 XOTSD40P12000 M Screw 4mm x 12mm 1 AA 6 1 6 XTSSD50P35000 M Screw 5mm x 35mm 6 AA 6 1 7 XWHSD50 16300 M Washer 2 AA 6 2 TINSEB177MRR0 M Installation instruction 1 AB 6 3 TINSEB181MRR0 ...

Page 22: ...5 7 1 1 16 1 13 7 8 7 3 7 3 1 17 7 9 7 9 7 8 4 15 4 15 1 10 7 1 4 9 1 10 1 9 4 22 7 6 7 7 1 8 4 17 7 8 2 3 2 2 4 6 4 5 4 3 6 13 2 8 1 2 4 14 4 18 7 3 6 13 4 2 1 16 1 13 6 14 4 10 7 5 4 23 4 11 1 3 4 12 7 3 4 7 4 8 1 4 1 6 1 7 7 8 4 4 1 5 1 3 6 8 7 3 4 20 1 11 7 3 7 3 1 1 7 2 2 4 2 7 1 2 7 2 7 2 2 7 6 9 6 8 4 16 6 12 6 16 7 10 6 16 1 18 1 14 7 3 4 18 7 3 1 15 ...

Page 23: ... 2 3 A B C D E F G H A B C D E F G H DOOR PARTS MISCELLANEOUS 6 6 6 7 6 11 6 1 5 6 5 4 5 3 4 21 5 5 1 5 2 1 5 2 5 5 5 6 5 6 6 1 1 5 2 4 5 2 2 5 2 3 6 1 2 6 1 3 6 1 7 6 1 5 6 1 6 6 1 4 3 2 2 3 2 1 3 3 3 3 3 3 3 2 3 1 7 3 3 1E CONTROL PANEL PARTS ...

Page 24: ...ms or trans mitted in any form or by any means elec tronic mechanical photocopying record ing or otherwise without prior written per mission of the publisher GREASE FILTER x 2 6 13 INSTALL MATERIAL ASSEMBLY 6 1 6 2 6 3 OPERATION MANUAL WALL TEMPLATE INSTALLATION INSTRUCTION 6 4 TOP TEMPLATE 6 5 4 3 TURNTABLE TRAY TOP PAD SPADBB026MRE0 BOTTOM PAD SPADBB025MRE0 PACKING CASE WRAP COVER SSAKH0103MRE0 ...

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