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Sharp MX-2010U, Installation Manual

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MX-3610N  Necessary works before moving the machine  36 – 1

MX-3610N

Service Manual

 

[36] Necessary works before moving the machine

1)

If the following options are installed, remove all of them from
the machine.
• Large capacity tray
• Finisher
• Paper pass unit
• Saddle finisher

2)

Remove the following consumable parts from the machine.
• Paper
• Toner cartridges
• Development cartridge

3)

Lock the following sections.
• Scanner (Optical section)
• Paper cassette lift plate

Since the hard disk drive is built in the machine, use care not to
exert vibrations or shocks to the machine when in transit.

Summary of Contents for MX-2010U

Page 1: ...XPANSION KIT 10 1 11 MX PF10 BARCODE FONT KIT 11 1 12 MX FR25U DATA SECURITY KIT 12 1 13 MX FR30U DATA SECURITY KIT 13 1 14 MX EB11 ENHANCED COMPRESSION KIT 14 1 15 MX EB12 MIRRORING KIT 15 1 16 MX RP12 REVERSING SINGLE PASS FEEDER 16 1 17 AR SU1 STAMP UNIT 17 1 18 MX VR11 DOCUMENT COVER 18 1 19 MX FX11 FACSIMILE EXPANSION KIT 19 1 20 MX LC11 LARGE CAPACITY TRAY 20 1 21 MX TU12 EXIT TRAY CABINET 2...

Page 2: ...KIT 1 Unpacking 15 1 2 Data backup 15 1 3 Installation 15 1 4 Operation check 15 2 16 MX RP12 REVERSING SINGLE PASS FEEDER 1 Unpacking 16 1 2 Installation 16 1 17 AR SU1 STAMP UNIT 1 Unpacking 17 1 2 Installation 17 1 18 MX VR11 DOCUMENT COVER 1 Unpacking 18 1 2 Installation 18 1 19 MX FX11 FACSIMILE EXPANSION KIT 1 Unpacking 19 1 2 Installation 19 1 20 MX LC11 LARGE CAPACITY TRAY 1 Unpacking 20 1...

Page 3: ...4 Setting Adjustments Operation check 1 Firmware version check and version up 34 1 2 Function and operation check 34 1 35 Setup and adjustment data recording 35 1 36 Necessary works before moving the machine 36 1 ...

Page 4: ... to scratch NO SCRATCH NO LIGHT Be careful not to expose to light such as the photoconductor and the test chart NO SOLVENT Be careful not to use a solvent in cleaning etc NO DISASSEMLE Do not disassemble Not serviceable Example CCD unit OK GOOD Indicates a correct procedure or result in an adjustment etc NO GOOD Indicates a wrong procedure or result in an adjustment etc NOTE Indicates a note IMPOR...

Page 5: ...icates that a harness is secured Remove a clamp Attach a clamp Release a hook Indicates that a hook is released Fix a hook Indicates that a hook is fixed Disengage the pawl Symbol Meaning Work content Engage the pawl Screw lock Indicates that a screw is secured with adhesive Unlock Turn OFF the power Disconnect the power plug Symbol Meaning Kinds of parts Maintenance part Indicates a part which is...

Page 6: ...a step up transformer is also available In this case the capacity must be great enough for the max power consumption of the machine 3 Power frequency waveform The frequency must be within the range of the specified frequency 2 If power waveform is deformed a trouble may occur 4 Safety Be sure to properly ground the machine Grounding earth connection must be performed before inserting the power plu...

Page 7: ...ium gas Copy quality may be adversely affected and a trouble may be caused 5 Vibration Avoid installation near a machine which produces vibrations If vibrations are applied to the copier machine copy images may be deflected and a trouble may be caused F Note for handling PWB and electronic parts When handling the PWB and the electronic parts be sure to observe the following precautions in order to...

Page 8: ...reful not to leave fingerprints oil grease or other foreign material on the fusing roller and the external heating belt Do not leave the fusing roller in contact state for a long time If these items are neglected a trouble may be generated in the copy and print image quality 2 Transit and delivery A Implements facility and manpower It is recommendable to use a forklift for bringing in the machine ...

Page 9: ...SA0 SHARPDESK 100 LICENSE KIT MX PB14 PRINTER EXPANSION KIT MX PK11 PS3 EXPANSION KIT MX USX1 SHARPDESK 1 LICENSE KIT MX USX5 SHARPDESK 5 LICENSE KIT MX US10 SHARPDESK 10 LICENSE KIT MX US50 SHARPDESK 50 LICENSE KIT MX PUX1 XPS EXPANSION KIT MX PF10 BARCODE FONT KIT MX FR25U DATA SECURITY KIT MX FWX1 INTERNET FAX EXPANSION KIT MX AMX1 APPLICATION INTEGRATION MODULE MX AMX2 APPLICATION COMMUNICATIO...

Page 10: ...TER EXPANSION KIT MX PK11 PS3 EXPANSION KIT MX USX1 SHARPDESK 1 LICENSE KIT MX USX5 SHARPDESK 5 LICENSE KIT MX US10 SHARPDESK 10 LICENSE KIT MX US50 SHARPDESK 50 LICENSE KIT MX PUX1 XPS EXPANSION KIT MX PF10 BARCODE FONT KIT MX FR25U DATA SECURITY KIT MX FWX1 INTERNET FAX EXPANSION KIT MX AMX1 APPLICATION INTEGRATION MODULE MX AMX2 APPLICATION COMMUNICATION MODULE MX AMX3 EXTERNAL ACCOUNT MODULE A...

Page 11: ...RAY UNIT MX US10 SHARPDESK 10 LICENSE KIT MX FWX1 INTERNET FAX EXPANSION KIT MX US50 SHARPDESK 50 LICENSE KIT MX USA0 SHARPDESK 100 LICENSE KIT MX AMX1 APPLICATION INTEGRATION MODULE MX AMX2 APPLICATION COMMUNICATION MODULE MX AMX3 EXTERNAL ACCOUNT MODULE MX PK11 PS3 EXPANSION KIT MX PUX1 XPS EXPANSION KIT MX PF10 BARCODE FONT KIT AR SU1 STAMP UNIT MX FX11 FACSIMILE EXPANSION KIT MX FR30U DATA SEC...

Page 12: ... OPT MX PNX5D OPT OPT OPT Printer expansion MX PB14 PRINTER EXPANSION KIT OPT OPT STD STD STD MX PK11 PS3 EXPANSION KIT OPT OPT OPT OPT OPT 1 MX PUX1 XPS EXPANSION KIT OPT OPT OPT OPT OPT 1 2 MX PF10 BARCODE FONT KIT OPT OPT OPT OPT OPT 1 Image send expansion MX FX11 FACSIMILE EXPANSION KIT OPT OPT OPT OPT OPT 3 AR SU1 STAMP UNIT OPT OPT OPT OPT OPT MX FWX1 INTERNET FAX EXPANSION KIT OPT OPT OPT O...

Page 13: ... 3610N MAIN UNIT 2 1 MX 3610N Service Manual 2 MX 2010U 2310U 2610N 3110N 3610N MAIN UNIT 1 Unpacking A Unpacking B Fixing tape and protection material removal C Packed items check No Name Quantity 1 Developer 4 2 Operation manual 1 1 2 ...

Page 14: ...ove the note label 2 Installation When an optional paper feed desk is connected to the machine unpack and install the paper feed desk then unpack the machine Place the machine on the option desk securely and perform the installing procedures of the machine Place the machine on the optional desk firmly and secure A Developer installation Be careful not to leave fingerprints or oily dirt on the DV r...

Page 15: ...re pour ing into the developing unit When pouring the developer into the unit use care to not get developer in to the drive section 6 Attach the cover 7 Shake the developing unit several times horizontally and strongly 8 Open the toner shutter of the developing unit and check to confirm that there is proper amount of developer If not per form procedure 7 again Check that there is proper amount of ...

Page 16: ...tact with the drum may occur causing damage When removing or installing the developing unit put your hand from below the unit and slide it in parallel along the guide At that time be careful not to touch the roller surface When installing the machine there is no need to remove or install the OPC drum unit If it must be removed or installed for any reason follow the procedures below When removing o...

Page 17: ...h toner cartridge Be sure to install the color cartridges to their proper positions Avoid installation to a different color position Do not forcibly insert the toner cartridge Push it in until the cartridge is securely locked in place Developing units removed be sure to remove the toner car tridges as well to prevent toner clogging Color toner cartridge positions 10 Close the front cabinet 11 Conf...

Page 18: ...tup 1 Press the SYSTEM SETTINGS key 2 Touch the Paper Tray Settings key 3 Touch the Paper Tray Settings key to configure the settings These settings specify the paper type paper size and func tions allowed for each paper tray When the Tray Settings key is touched a list appears showing the trays and the current settings 4 Touch the Change key in the above screen to change the set tings The followi...

Page 19: ...adjustment simultaneously 1 Enter SIM50 22 mode SIM No Content 26 6 Used to set the destination SIM No Content 26 3 Used to set the auditor specification mode 5 Used to set the count mode of the total counter and the maintenance counter 18 Used to set YES NO of the toner save mode Only in UK and Japan versions For other destination versions this setup is made by the user program 52 Used to set YES...

Page 20: ...the previous time Display Item Content Display Default NOTE MAIN F C Registration adjustment value main scanning direction Cyan laser writing position F side 1 0 199 0 100 M Registration adjustment value main scanning direction Magenta laser writing position F side 1 0 199 0 100 Y Registration adjustment value main scanning direction Yellow laser writing position F side 1 0 199 0 100 MAIN R C Regi...

Page 21: ...nd density check in the color copy mode To check the copy color balance and density use the gray test chart UKOG 0162FCZZ and the servicing color test chart UKOG 0326FCZZ UKOG 0326FC11 Set the copy density level to 3 in the Text Printed Photo mode Manual and make a copy At that time all the color balance adjustments in the user adjust ment mode must be set to the default center In addition be sure...

Page 22: ...5 points can be seen 4 The color difference in gray balance between the F and the R sides is not so great 5 There are no white and black streaks 6 Color texts are clearly reproduced 7 The background density is not so light Color difference in gray balance between the F and the R sides No white and black streaks Background density Color text reproduction capability Void Void Void Void Void Void Reg...

Page 23: ...ensity difference between the F and the R sides is not so great 4 There are no white and black streaks 5 The background density is not so light 6 The black low density gradation is copied slightly Void Resolution Void Low density gradation Resolution Density difference between the F and the R sides No white and black streaks Background density Resolution Resolution Void Void Void Void Resolution ...

Page 24: ...rker level The density changing direction must not be reversed The density level of each color must be almost at the same level Method 2 When the PCL or the PS printer function is not provided GDI model use this method for check Use SIM 67 25 to print the color balance adjustment sheet and compare each process CMY black patch color balance and the black patch to check the color balance The print d...

Page 25: ... according to the user s request and the color balance is registered with SIM63 7 as the service target if the color balance is required to be adjusted select the SERVICE target The copy color balance adjustment is automatically executed and prints the color balance check patch image If there is any streak or unclear print on the printed check pat tern check the print engine for any problems 5 Pre...

Page 26: ...tment step 1 is automatically performed and the color balance check patch image is printed out If there is any streak or unclear print on the printed check pat tern check the print engine for any problems 8 The initial setting menu of the half tone image correction is dis played Press OK key The initial setting of the half tone image correction is per formed 9 Wait until EXECUTE key is displayed W...

Page 27: ... not obtained perform the manual color balance adjustment ADJ 10C 2 12 Check the printer color balance and density Refer to the item of the printer color balance and density check When satisfactory color balance and density are not obtained from the automatic adjustment by selecting the factory target in procedure 7 change the factory color balance target with SIM 67 26 and repeat the procedures f...

Page 28: ... 1 5 WH harness DHAI 4701FCPZ BF 1 6 Clamp LHLDW2037FCPZ AC 1 7 Screw XBPS730P08KS0 AB 1 DH POWER 1 3 2 4 7 5 6 Kit name Kit code Price rank No Part name Part code Price rank Q ty Heater kit DKIT 0426FCZZ 120V series DKIT 0426FC11 230V series 1 Heater 120V series RHETP0166FCPZ BA 1 Heater 230V series RHETP0167FCPZ BA 2 Heater mounting plate LPLTM6089FCZZ AK 1 3 Heater mounting plate LPLTM8118FCZZ ...

Page 29: ... DHAI 4702FCPZ BB 1 9 Edge holder LBSHC0353FCZZ AC 1 5 6 7 9 2 3 4 8 1 Kit name Kit code Price rank No Part name Part code Price rank Q ty One stage desk heater kit DKIT 0422FCZZ 120V series DKIT 0422FC11 200V series 1 Heater harness 120V series DHAI 4610FCZZ AX 1 Heater harness 200V series DHAI 4757FCZZ 2 Edge saddle LBSHZ0366FCZZ AC 1 3 Clamp LHLDW1225FCZZ AB 2 4 Heater mounting plate LPLTM8096F...

Page 30: ...A 1 5 Clamp LHLDW1225FCZZ AB 4 6 Edge wire saddle LHLDW1503FCZZ AE 2 7 Desk heater mounting plate LPLTM6021FCZZ AQ 2 8 Heater mounting plate LPLTM8096FCZZ AX 1 9 Heater radiating plate PRDAR0087FCZZ AL 2 10 Desk heater 120V series RHETP0144FCZZ BS 3 Desk heater 200V series RHETP0139FCZZ BS 11 High temperature caution label TLABZ5459FCZZ AE 1 12 Screw M4 x 8 XBPS740P08K00 AA 2 13 Screw M3 x 4 S tig...

Page 31: ...cord fixer LFIX 0016FCZZ 1 4 Protect sheet PFLT 0067FCP1 1 5 Connector cover A PCOVP2149FCZZ 1 6 Connector cover B PCOVP2150FCZZ 1 7 Heater 120V series RHETP0145FCZZ 1 Heater 200V series HETP0121FCZZ 1 8 Screw M4 x 8K XBPS740P08K00 1 9 Screw M3 x 4 XHBS730P04000 1 10 Screw for EL connector LX BZ1119FCZZ 1 11 Screw M4 x 28K XBPS740P28KS0 2 12 Screw M3 x 20 XBBS730P20000 3 13 Screw M4 x 10 XHBS740P1...

Page 32: ...onent kit installation 1 External fixture removal 1 Remove the rear cabinet 2 Remove the left cabinet 3 Remove the left cabinet lower 2 WH PWB attachment 1 Remove the snap band Attach the supporter and attach the WH PWB 3 WH harness connection 1 Remove the AC cord plate 2 Connect the WH harness and attach the earth wire Pass the WH harness under the CCS WH harness to the switch Pass the WH harness...

Page 33: ...difier heater control switch label to the rear cabinet B Heater kit installation 1 Heater unit assembly 1 Attach the heater to the heater mounting plate and secure it with the screw M3 x 6 S tight Attach the clamp and fix the harness to the clamp 2 Attach the heater mounting plate to the T Heater cover and secure it with the screw M3 x 6 S tight 3 Attach the CSS WH harness to the heater mounting p...

Page 34: ...P tight Pass the harness of the heater through the hole on the main unit frame 3 Fix the earth wire with a screw Connect the connector Pass the WH harness under the CCS WH harness to the switch 3 External fixture attachment 1 Attach the left cabinet lower 2 Attach the left cabinet 3 Attach the rear cabinet 2 1 CSS WH harness WH harness 1 2 2 1 2 1 2 2 2 2 2 ...

Page 35: ...ove the paper exit cover 2 Remove the left cabinet 3 Remove the left cabinet upper 4 Remove the rear upper cabinet 5 Remove the rear cabinet 2 SCN WH harness connection 1 Remove the harness guide 2 Connect the SCN WH harness connector to the scanner frame 2 1 1 2 1 2 2 1 1 1 2 2 1 1 1 1 1 3 4 2 1 1 2 ...

Page 36: ... the other position of it with banding band 3 Tighten the snap band and cut its tip to approx 5 mm or less Slide the banding band head to the square hole Part that is enclosed by the mark The banding band head and cut tip must not protrude behind the heater fixing plate 4 Table glass removal 1 Remove the glass holder Remove the table glass and the SPF glass 5 Scanner heater unit attachment 1 Attac...

Page 37: ...r frame 5 Tighten the loose scanner heater harness by pulling it in the arrow direction and secure it with the snap band then cut its tip to approx 5 mm or less 6 Move the lamp unit by hand and check that it move smoothly in all movable area Check that there is no interference of the harness of the scan ner heater in the wire and the 2 3 mirror unit 6 Table glass attachment 1 Attach the SPF glass ...

Page 38: ...ing plate If the wire should be in contact with the harness fixing plate and the upper rear cabinet should be installed under this con dition the wire may be caught between the both parts to be damaged causing a short circuit 3 Attach the left cabinet upper 4 Attach the left cabinet 5 Attach the paper exit cover 1 2 2 2 2 2 1 2 2 2 1 wire harness fixing plate wire harness fixing plate 2 1 1 2 ...

Page 39: ... edge wire saddle and the desk heater mounting plate to the heater radiating plate and fix them with a screw M3 x 4 Pass the desk heater harness through the edge wire saddle 3 Rear cabinet and right rear cabinet removal 1 Remove the rear cabinet and the right rear cabinet 4 Heater harness attachment 1 Attach the snap band of the heater harness to the frame Fix the earth wire to the frame with a sc...

Page 40: ... 6 Attach the clamp to the 1CS drive unit Pass the heater harness 2 through the clamp and attach the snap band to the 2CS drive unit Connect the heater harness and the heater harness 2 6 Paper feed tray removal 1 Pull out the paper feed tray and lift it to remove 7 Tray 2 heater unit attachment 1 Pass the harness of the heater unit for the tray 2 through the hole in the frame Attach the heater uni...

Page 41: ...the harness of the heater unit for the tray 3 4 through the hole in the frame Attach the heater unit for the tray 2 to the frame and fix it with a screw M3 x 6 2 Attach the clamp to the frame Connect the harness of the heater unit for the tray 3 4 to the frame and pass it through the clamp 3 Attach the high temperature caution label to the frame 9 Connector connection 1 Remove the rear cabinet cov...

Page 42: ...tach the right rear cabinet and the rear cabinet 11 Paper feed tray attachment 1 Attach the paper feed tray E LCC heater kit installation 1 Paper feed unit removal 1 Pull out the paper feed tray 2 Open the upper cover 3 Remove the upper cabinet 4 Disconnect the connector and remove the paper feed unit 2 1 3 3 3 3 2 1 1 1 2 2 3 1 2 1 2 1 ...

Page 43: ... the heater 2 Attach the protect sheet 4 Heater harness unit attachment 1 Attach the snap band of the heater harness unit While holding the harness upward attach the AC cord fixer After attaching the snap band cut and trim the end of the band Be careful not to mistake the attaching direction of the AC cord fixer 1 2 1 2 2 1 75 5mm r 0 2mm 㨪 2 1 ...

Page 44: ...and that the square hole in the frame is not covered with the har ness 3 Connect the connector of the heater harness unit and attach the earth wire Attach the earth wire at an angle of 45 degrees 5 Cabinet and heater cover attachment 1 Attach the cabinet 2 Attach the heater cover 6 Paper feed unit attachment 1 Attach the paper feed unit 45q 2 1 2 1 2 1 2 ...

Page 45: ...the screw F Operation check after installation 1 Turn on the dehumidifier heater switch 2 Measure the resistance value between the earth terminal and the AC terminal L side and between the earth terminal and AC terminal N side with the circuit tester and confirm they are not short circuited 3 When not using the dehumidifier heater after checking turn off the dehumidifier heater switch 2 1 3 3 2 2 ...

Page 46: ...acked items check 2 Installation Before installation be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet Make double sure that the data lamp on the operation panel does not light up or blink when performing installation A Right adjuster attachment 1 Attach the right adjuster included in the package to the desk unit Insert the right adj...

Page 47: ...that the positioning pin on the top of the desk unit is securely engaged in the positioning groove of the main unit 2 Remove the tray 1 and the tray 2 3 Raise the linkage plates on the right and left sides of the front side of the desk unit and fix them with the fixing screws included in the package 4 Attach the tray 1 and the tray 2 5 Raise the linkage plates on the right and left sides of the re...

Page 48: ...on the power check to insure that the fixing material of the tray is disengaged If the power is turned on without disengaging the fixing material a trouble may be resulted D Connector connection 1 Remove the cover from the rear side of the machine 2 Connect the connector 3 Split the removed cover along the perforated line 4 Attach the cover E Turn ON the power of the main unit 1 Connect the power ...

Page 49: ...stment When ALL is selected both of the above two items are executed simultaneously 4 Select a paper feed tray to be adjusted 5 Press EXECUTE key The patch image adjustment pattern is printed out 6 Set the adjustment pattern on the document table Fit the adjustment pattern correctly with the document guide In this case put 5 sheets of white paper on the printed adjust ment pattern 7 Press EXECUTE ...

Page 50: ...nel does not light up or blink when performing installation A External fixture removal 1 Remove the front cabinet upper 2 Remove the operation panel cover 3 Remove the operation panel upper cover B Operation panel removal 1 Slide the operation panel unit to the left and put it down Remove the operation panel cover 2 Remove the operation panel lower cover No Name Quantity 1 Keyboard unit 1 2 Operat...

Page 51: ...ix it with the fixing screw 3 Connect the keyboard interface harness and attach the opera tion section cover Be sure to place the key interface harness between the opera tion section cover and the FFC Section A D Operation panel attachment 1 Connect the connector to the operation panel unit and fix the harness with the clamp When assembling put the mylar on the flat cable and fix them with the cla...

Page 52: ... cover of the operation section Allow slack around section A of the flat cable 2 Attach the operation panel unit 3 Attach the operation panel lower cover For keyboard included in the package 4 Attach the operation panel cover E External fixture attachment 1 Attach the operation panel upper cover Connect the terminal so that it faces downward between the arrow marks B B A A 2 2 1 1 2 2 2 1 3 3 1 2 ...

Page 53: ...ower switch and the operation panel power switch G Keyboard input check 1 Touch Image send on the touch panel 2 Touch File name on the touch panel 3 Push the keyboard and check the input display on the touch panel H USB operation check 1 Insert a USB memory into the USB connector of the operation panel 2 Check to confirm that the recognition memory of the USB memory is displayed on the operation p...

Page 54: ... use the device cloning function to backup the SD card data The backup data must be restored to the machine after install ing an option HDD Refer to the page of 4 User data restore 3 If there are some FAX IFAX image data use SIM66 62 to backup the image data into a USB memory Then give the PDF file to the user The FAX IFAX receive data can be transferred to a USB mem ory but cannot be restored 3 I...

Page 55: ... to the power outlet and turn ON the main power switch and the operation panel power switch 2 Backup the SIM adjustment data in the SD card into the HDD Enter the SIM56 11 mode and press EXECUTE key and YES key When the backup operation is completed COMPLETE is dis played Check to confirm the display 3 Turn OFF the operation panel power switch and the main power switch 4 Remove the MFP control PWB...

Page 56: ...Shield plate and left cabinet attachment 1 Attach the shield plate 2 Attach the left cabinet 4 User data restore When the user data were backed up in the procedure 2 the user data must be restored When a HDD option is installed to a machine which has been not used the procedure is not required 1 Use SIM56 2 to restore the data which has been backed up in the procedure 2 1 Insert the USB memory int...

Page 57: ...eld plate B Printer control PWB attachment 1 Connect the printer control PWB to the MFP control PWB and fit it with the screw included in the package C Shield plate and left cabinet attachment 1 Attach the shield plate 2 Attach the left cabinet D Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel ...

Page 58: ...t up or blink when performing installation A Left cabinet and shield plate removal 1 Remove the left cabinet 2 Remove the shield plate B Expansion memory attachment 1 Attach the expansion memory board to the DIMM4 slot of the printer control PWB 20 23cpm machine or MFP control PWB 26 31 36cpm machine 20 23cpm machine 26 31 36cpm machine Insert the expansion memory board into the slot diagonally fr...

Page 59: ...ut down the expansion memory so that it is verti cal to the PWB At that time check to confirm that the hooks on the left and the right sides of the slot are securely locked C Shield plate and left cabinet attachment 1 Attach the shield plate 2 Attach the left cabinet D Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch a...

Page 60: ...a Enter the system setting mode b The machine enters the product key input mode c Enter the product key d Press the registration key 2 After completion of the product key input turn OFF the power switch on the operation panel of the machine and turn OFF the main power switch 3 Turn ON the main power switch and the power switch on the operation panel B Confirmation of function enable Execute SIM22 ...

Page 61: ...ng mode b The machine enters the product key input mode c Enter the product key d Press the registration key 2 After completion of the product key input turn OFF the power switch on the operation panel of the machine and turn OFF the main power switch 3 Turn ON the main power switch and the power switch on the operation panel B Confirmation of function enable Execute SIM22 10 Machine configuration...

Page 62: ...able Execute SIM22 10 Machine configuration display to check to con firm that the set functions are enable No Name Quantity 1 CD ROM 1 2 Product key sheet 1 Font No Font name 1 Code128TT Regular 2 Code128 NarrowTT Regular 3 Code128 WideTT Regular 4 Code39HalfInch Regular 5 Code39OneInch Regular 6 Code39QuarterInch Regular 7 Code39SmallHigh Regular 8 Code39Slim Regular 9 Code39SmallLow Regular 10 C...

Page 63: ...r transmit all the data to clear the data remaining in the main unit and then start installation Before installation be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet Make double sure that the data lamp on the operation panel does not light up or blink when performing installation A Left cabinet and shield plate removal 1 Remove the ...

Page 64: ... a Enter the system setting mode b The machine enters the product key input mode c Enter the product key d Press the registration key 2 After completion of the product key input turn OFF the power switch on the operation panel of the machine and turn OFF the main power switch 3 Turn ON the main power switch and the power switch on the operation panel F Confirmation of function enable Execute SIM22...

Page 65: ...e main unit includ ing HDD Output or transmit all the data to clear the data remaining in the main unit and then start installation Before installation be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet Make double sure that the data lamp on the operation panel does not light up or blink when performing installation A Left cabinet and...

Page 66: ...oot mode There are two functions available in the boot mode These modes can be selected by pressing MENU key and BACK key 3 Firmware install and version up procedures in the boot mode 1 Boot the machine in the boot mode When the Version Check display is indicated press MENU key and the machine enters the Firm Update mode 2 Insert the USB memory which includes the update firmware file SFU file into...

Page 67: ... of install update of the firmware Use UP key and DOWN key to check the results of install update of all the firmware programs Display of firmware update results OK Update success NG Update failed Not Update The update process is not executed Cause of Update process not executed The option unit for the target firmware is not connected 7 Turn OFF the power to terminate the boot mode F Enable settin...

Page 68: ...t 2 Remove the shield plate B Scanner function expansion PWB installation 1 Connect the scanner function expansion PWB to the MFP con trol PWB and fit it with the screw included in the package C Shield plate and left cabinet installation 1 Install the shield plate 2 Install the left cabinet D Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON...

Page 69: ...sed the data backup procedures of 2 1 2 2 and 2 3 are not required The data backup procedures with a machine which has been used are available for failure in automatic data copy to the mirroring kit HDD 2 Data backup 1 Use SIM56 2 or Web Page to backup the HDD data Device cloning data Storage backup data 2 Use SIM56 3 or Web Page to backup the HDD data Document filing data 3 Use SIM56 4 or Web Pag...

Page 70: ...anel power switch Date copying from the standard HDD to the mirroring unit HDD is started It is called Rebuilding 2 Check to confirm that the machine is booted It takes about one hour to complete rebuilding Do not turn off the power during rebuilding When however the power is turned off during rebuilding turn on the power again and rebuilding will be continued During rebuilding a message is displa...

Page 71: ...n panel does not light up or blink when performing installation A SPF glass unit attachment 1 Remove the right glass holder Remove the table glass and left glass holder 2 Attach the SPF glass unit included in the package Attach the table glass and right glass holder B Rear upper cabinet removal 1 Remove the rear upper cabinet 2 Remove the clamp C RSPF unit attachment 1 Attach the RSPF unit to the ...

Page 72: ...osition sensor is securely connected D Rear upper cabinet attachment 1 Attach the rear upper cabinet included in the package Check to confirm that the wire is not in contact with the har ness fixing plate If the wire should be in contact with the harness fixing plate and the upper rear cabinet should be installed under this con dition the wire may be caught between the both parts to be damaged cau...

Page 73: ... main power switches off and disconnect the power plug from the power outlet Make double sure that the data lamp on the operation panel does not light up or blink when performing installation A RSPF unit removal 1 Remove the rear upper cabinet 2 Disconnect the connector Remove the harness guide When disconnecting the connector be careful of the harness of the scanner home position sensor 3 Remove ...

Page 74: ... and connect the connector 4 Install the sensor cover 5 Close the OC mat C RSPF unit attachment 1 Attach the RSPF unit to the main unit 2 Attach the harness guide and connect the connector Place the harness of the scanner home position sensor at the back of the guide and the RSPF harness Check to confirm that the connector of the scanner home position sensor is securely connected 1 1 2 3 1 1 2 1 2...

Page 75: ...en the both parts to be damaged causing a short circuit D Finish stamp cartridge attachment 1 Open the left cover and open the document tray 2 Attach the finish stamp cartridge E Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch F Installation check 1 Use SIM22 10 to check to confirm...

Page 76: ... be sure to turn both the operation and main power switches off and disconnect the power plug from the power outlet Make double sure that the data lamp on the operation panel does not light up or blink when performing installation A Document cover unit attachment 1 Attach the document cover unit to the main unit No Name Quantity 1 Document cover unit 1 1 ...

Page 77: ...performing installation A FAX unit installation 1 Remove the two screws on the rear cabinet of the main unit Attach the step screw included in the package to one of the removed screw positions 2 Hang the Fax unit on the step screw Fix the Fax unit with the screws which were removed in the step 1 B Left cabinet and shield plate removal 1 Remove the left cabinet 2 Remove the shield plate No Name Qua...

Page 78: ...ne Except Taiwan 26 31cpm machine Taiwan only D Shield plate and left cabinet attachment 1 Attach the shield plate 2 Attach the left cabinet E Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch F Destination setting 1 Enter the SIM26 6 mode 2 Check to confirm that the destination sett...

Page 79: ...tton 6 Press EXECUTE and YES buttons H Line cable connection 1 Connect the line cable on the line to the modular jack indicated as LINE When connecting the line cable to LINE or TEL wind the line cable two turns or one turn around the included ferrite core as shown in the figure and connect to the modular jack which is marked with LINE After connection perform the setting of External telephone con...

Page 80: ...insure that the fixing screw of the tray is removed If the power is turned on without removing the fixing screw a trouble may be resulted B Main unit and large capacity tray unit connection 1 Attach the mounting plate upper to the right side of the main unit with the fixing screw A When attachment put the rubber section of the mounting plate upper on the lower side 2 Remove the right door cover fr...

Page 81: ...e in the connection unit and temporarily fix the connection unit 8 Fix the other fixing screw B and tighten the temporarily fixed screw B securely 9 While lifting the section marked with insert the connection unit into the large capacity tray unit and fix the fixing screw C at the mark A on the connection unit C Height adjustment 1 Put the large capacity tray unit closer to the main unit 1 2 1 2 2...

Page 82: ...e front side for the adjustment Do not touch the screw on the rear side If the screw is loosened or removed when servicing be sure to execute C Height adjustment after completion of servicing 5 In the case of a shift to the right press the front upper section and fit the height adjustment check rib so that it is in the same line with the axis line of the mounting plate upper Insert the large capac...

Page 83: ...ifier heater kit is not installed there is no need to connect the dehumidifier heater connector to the connector on the lower side E Paper size switch Since the factory setting of the paper size is A4 if paper size switch is required perform the following procedures 1 Paper size switch from A4 to LT 1 Slowly pull out the tray until it stops 2 Loosen the stopper fixing screw on the right lower side...

Page 84: ...iliary guide 3 Set the mark position of the auxiliary guide and the cas sette R to the size from A4 to LT and fix with the fixing screw flat screw At that time set the mark position of the auxiliary guide and the cassette R to the same scale of the mark position of the side plate R and the size guide adjustment plate con firmed in procedure 1 If the scale of the size guide adjust ment plate is at ...

Page 85: ...ay unit 4 Slowly insert the tray to the original position 2 Paper size switch from A4 to B5 1 Slowly pull out the tray until it stops 2 Loosen the stopper fixing screw on the right lower side of the tray so that the stopper does not function 3 Pull out the tray again until it stops a Side plate size switch 1 Remove four fixing screws blue screws which are fixing the upper and the lower sections of...

Page 86: ... the right side inside the tray and remove the rear edge shaft For the inch series destinations the auxiliary guide is not pro vided 2 Insert the removed rear edge shaft into the mounting hole in the paper feed base as shown in the figure below Fix the upper section with the fixing screw blue screw which was removed previously When the rear edge shaft is switched to B5 check to confirm that the si...

Page 87: ...image position adjustment OFFSET Print image off center adjustment When ALL is selected both of the above two items are executed simultaneously 4 Select a paper feed tray to be adjusted 5 Press EXECUTE key The adjustment pattern is printed out 6 Set the adjustment pattern on the document table Any direc tion Fit the adjustment pattern correctly with the document guide 7 Press EXECUTE key The follo...

Page 88: ... of the large capacity tray 2 Slowly insert the tray to the original position Then make a copy to check to insure that there is no more shift Repeat the procedures until there is no shift b When the shift is in the rear side To adjust the print line in the direction B from the paper center as shown in the figure 1 Loosen two fixing screws red screws of the front rear size guide adjustment plate an...

Page 89: ...s not light up or blink when performing installation A Paper exit tray attachment 1 Open the front cabinet and remove the front cabinet upper 2 Attach the paper exit tray and fix it with the screw 3 Attach the front cabinet upper and close the front cabinet 4 Attach the paper holding arm 5 Attach the full detection actuator Be careful of the installing direction of the full detection actua tor No ...

Page 90: ...XIT TRAY CABINET 21 2 6 Attach the paper exit cover B Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch ...

Page 91: ...paper holding arm The paper holding arm must be removed together with the paper holding arm holder Since the paper holding arm is easy to remove alone be careful not to leave the paper holding arm holder unremoved 2 Remove the paper exit full detection actuator No Name Quantity 1 Finisher 1 2 Attachment 1 3 Blinding bottom plate 1 4 Front rail guide 1 5 Path guide 1 6 Open Close cover 1 7 Left rea...

Page 92: ... cabinet upper 2 Remove the paper exit cover 3 Remove the paper exit tray 4 Remove the left cabinet 5 Remove the left cabinet upper C Packed items attachment 1 Attach the safety cover to the attachment and fix it with the screw M3 x 6 S tight with flange 2 Attach the attachment 1 1 2 1 2 2 1 1 2 1 2 1 2 ...

Page 93: ...et upper 5 Attach the front cabinet upper 6 Attach the blind bottom plate and fix it with the screw M3 x 6 S tight with flange 7 Attach the path guide and fix it with the screw M3 x 6 S tight with flange 8 Attach the front rail guide and fix it with the screw M4 x 7 S tight M3 x 6 S tight with flange 9 Attach the punch F cover and fix it with the screw M3 x 6 S tight 1 2 1 2 3 1 1 2 1 2 3 2 2 1 ...

Page 94: ...eet to the bottom of the operation panel 20 23cpm machine 26 31 36cpm machine D External fixture attachment 1 Remove the left cabinet upper rear from the left cabinet upper 2 Attach the left cabinet upper 3 Attach the left cabinet 4 Attach the take up roller and fix it with the screw M4 x 7 S tight 1 2 3 1 2 Edge reference 0 3mm R end reference 0 3mm Edge reference 0 3mm R end reference 0 3mm 1 2 ...

Page 95: ... x 7 S tight When attaching the rail on the R side lift it slightly so that there is no clearance between the rail on the R side and the machine frame 4 Attach the left rear cover and fix it with the screw M4 x 7 S tight Check to confirm that the I F cable is in the concave section in the left rear cover F Connector connection 1 Remove the protection material and the fixing tape from the connector...

Page 96: ...h the staple position label for the RSPF H Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch Fit with the corner R First label Fit with the corner R Label attachment reference Corner of the upper cabinet bottom ...

Page 97: ...e punch unit must be performed with the inner fin isher installed to the machine If the punch unit is installed without the inner finisher installed to the machine when the inner finisher is installed the slide rail of the inner finisher may hit the punch unit connector damaging the connector A Open close cover and path guide removal 1 Remove the fulcrum cover 2 Remove the clip Remove the fulcrum ...

Page 98: ...hment 1 Attach the punch unit C Open close cover attachment 1 Attach the punch F cover 2 Insert the fulcrum shaft into the open close cover and attach the cover and fix it with the clip 3 Attach the fulcrum cover D Label attachment 1 Attach the punch dust label 2 1 2 1 1 2 2 2 1 3 1 2 ...

Page 99: ...e RSPF E Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch First label Second label Fit with the corner R Label attachment reference Corner of the upper cabinet bottom No clearance Ridge line R2 5 R2 5 line of tangency ...

Page 100: ...tch finisher manpower of two persons or more is required 1 Holding the upper part of the saddle stitch finisher by two peo ple pull up the saddle stitch finisher and make it stand upright Be careful to sliding worker s foot 2 Remove the skid and packing cushions 3 One person tilt the saddle stitch finisher another person remove the lower tray 4 Remove the other side similarly 1 2 1 2 ...

Page 101: ...her with the paper holding arm holder Since the paper holding arm is easy to remove alone be careful not to leave the paper holding arm holder unremoved 2 Paper exit tray removal 1 Open the front cabinet and remove the front cabinet upper No Name Quantity 1 Paper pass unit 1 2 Right cover plate 1 3 Left cabinet 1 4 Reverse tray 1 5 Front cabinet upper 1 6 Resin clip 1 7 Reverse detection actuator ...

Page 102: ...of the reverse detection actuator 2 Attach the paper exit guide sheet to the paper exit unit 3 Attach the right cover plate 4 Hold the rib of the paper exit shifter with the fixing guide and fix it with the fixing screw B M4 x 10 5 Attach the left cabinet and fix it with the fixing screw A M4 x 7 6 Attach the front cabinet upper and fix with the fixing screw C M4 x 12 1 2 2 1 Attachment reference ...

Page 103: ...lip 9 Insert the paper pass unit along the guide rail Fix the disconnection preventing lever with the fixing screw D M3 x 8 B Finisher installation 1 Operation manual storage cover replacement 1 Remove the operation manual storage cover on the left side of the machine 2 Attach the operation manual storage cover which was removed from the machine to the saddle finisher 2 Paper exit tray attachment ...

Page 104: ...ted into the connec tion hole If the guide pin is not inserted smoothly perform the following adjustment a When the guide pin is not fit with the connection hole in the saddle finisher 1 Loosen the fixing screw of the adjustment section on the rear side Adjust the height adjustment screw so that the guide pin is fit with the connection hole in the saddle finisher By making space between the main b...

Page 105: ...he saddle finisher are even 2 If the upper and lower clearances between the main unit and the saddle finisher are not even and remove the foot cover 3 Loosen four fixing screws of the adjustment section and turn the height adjustment screws on the front rear sides to adjust so that the clearances are even By making space between the main body and ground the adjustment screw can be turned by the fi...

Page 106: ... unit and tighten the screw 7 Staple position label attachment 1 Attach the staple position label for the scanner 2 Attach the staple position label for the RSPF C Turn on the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch 1 2 Fit with the corner R First label Fit with the corner R Label atta...

Page 107: ...wer outlet Make double sure that the data lamp on the operation panel does not light up or blink when performing installation A Saddle finisher disconnect 1 Disconnect the connector between the main unit and the sad dle finisher 2 Release the lock and separate the saddle finisher from the main unit B Saddle finisher exterior removal 1 Remove the rear cover 2 Remove the front lower cover No Name Qu...

Page 108: ...her Fix the punch unit with the screw which was removed from the dummy punch guide Before installing remove the dust box Check to confirm that the punch guide pin is securely inserted into the guide pin insertion hole of the finisher Check to confirm that the pawl A is engaged with the plate frame 3 Connect the harness on the punch unit side with the PWB on the finisher side 2 1 1 1 1 2 A 2 2 1 ...

Page 109: ... 2 Fix the front lower cover with a screw 3 Fix the rear cover with a screw E Saddle finisher connection 1 Install the saddle finisher to the main unit 2 Connect the connector F Punch jam processing label attachment 1 Open the front cover attach the punch jam processing label 1 2 2 3 2 1 2 2 1 1 2 000 0000 000 0000 1 2 Label attachment reference ...

Page 110: ...for the RSPF H Turn on the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch First label Second label Fit with the corner R Label attachment reference Fit with the corner R Corner of the upper cabinet bottom No clearance Ridge line R2 5 R2 5 line of tangency ...

Page 111: ...hen performing installation A Right paper exit unit attachment 1 Remove the connector cover 2 Remove the right upper cabinet of the ADU 3 Attach the right paper exit unit included in the package and fix it with the screw Connect the connector 4 Attach the right paper exit cover included in the package and fix it with the screw Connect the connector 5 Attach the connector cover No Name Quantity 1 P...

Page 112: ...uator included in the package Be careful of the installing direction of the full detection actua tor C Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch D Tray setting Use SIM26 1 to set the tray YES NO 1 2 ...

Page 113: ...ion panel does not light up or blink when performing installation A Right paper exit unit attachment 1 Remove the cover 2 Remove the paper guide 3 Attach the right paper exit unit included in the package and fix it with the screw Connect the connector 4 Attach the right paper exit cover included in the package and fix it with the screw Connect the connector No Name Quantity 1 Paper exit tray 1 2 R...

Page 114: ...uator included in the package Be careful of the installing direction of the full detection actua tor C Turn ON the power of the main unit 1 Connect the power plug of the machine to the power outlet and turn ON the main power switch and the operation panel power switch D Tray setting Use SIM26 1 to set the tray YES NO 1 2 ...

Page 115: ...tting of functions 1 Enter the product key to enable the functions a Enter the system setting mode b The machine enters the product key input mode c Enter the product key d Press the registration key 2 After completion of the product key input turn OFF the power switch on the operation panel of the machine and turn OFF the main power switch 3 Turn ON the main power switch and the power switch on t...

Page 116: ...ode c Enter the product key d Press the registration key 2 After completion of the product key input turn OFF the power switch on the operation panel of the machine and turn OFF the main power switch 3 Turn ON the main power switch and the power switch on the operation panel B Confirmation of function enable Execute SIM22 10 Machine configuration display to check to con firm that the set functions...

Page 117: ... enters the product key input mode c Enter the product key d Press the registration key 2 After completion of the product key input turn OFF the power switch on the operation panel of the machine and turn OFF the main power switch 3 Turn ON the main power switch and the power switch on the operation panel B Confirmation of function enable Execute SIM22 10 Machine configuration display to check to ...

Page 118: ...he product key input mode c Enter the product key d Press the registration key 2 After completion of the product key input turn OFF the power switch on the operation panel of the machine and turn OFF the main power switch 3 Turn ON the main power switch and the power switch on the operation panel B Confirmation of function enable Execute SIM22 10 Machine configuration display to check to con firm ...

Page 119: ...n and select Edit home b Select Key registration c Select the key to be registered With the above operations the key icon appears on the home screen B Confirmation of function enable Execute SIM22 10 Machine configuration display to check to con firm that the set functions are enable C Network setting Perform the setting below according to the user environment Network Settings Protocol settings me...

Page 120: ...dvance to use the remote operation panel function Let the user make the password and use SIM26 78 to set it After installation of an option upgrade all the firmware s to the lat est versions 2 Remote operation panel function password setting procedures 1 Enter the SIM26 78 mode 2 Enter the password with 10 key Within 5 8 digits The entered password is displayed on the column of NEW To modify the e...

Page 121: ...ck item list Equipped condition Key in operation panel Display operation panel Paper feed operation Hand feed Main unit paper tray Desk unit paper feed tray With the desk unit installed Paper size detection Originals size detection Original table mode RSPF mode RSPF operation two sided copy S S mode D S mode S D mode D D mode Bookbinding operation When the finisher is installed Stapling operation ...

Page 122: ...ng Print the various setup data and the adjustment data list with SIM22 6 and keep the data In case of a memory trouble if the data are not kept all the adjustments must be made again If the data are kept the setup values and the adjustment values can be entered without adjustments shortening the servicing time ...

Page 123: ...m from the machine Large capacity tray Finisher Paper pass unit Saddle finisher 2 Remove the following consumable parts from the machine Paper Toner cartridges Development cartridge 3 Lock the following sections Scanner Optical section Paper cassette lift plate Since the hard disk drive is built in the machine use care not to exert vibrations or shocks to the machine when in transit ...

Page 124: ...free solder is about 220 C which is about 40 C higher than that of conventional lead solder and its soldering capacity is inferior to conventional one it is apt to keep the soldering iron in contact with the PWB for longer time This may cause land separation or may exceed the heat resistive temperature of components Use enough care to separate the soldering iron from the PWB when completion of sol...

Page 125: ...sfara vid felaktigt batteribyte Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren Kassera använt batteri enligt fabrikantens instruktion German Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden Entsorgung der gebrauchten Batterien nu...

Page 126: ...03 Windows Server 2008 and Internet Explorer are registered trademarks or trademarks of Microsoft Corporation in the U S A and other countries PostScript is a registered trademark of Adobe Systems Incorporated Macintosh Mac OS AppleTalk EtherTalk Laser Writer and Safari are registered trademarks or trademarks of Apple Inc IBM PC AT and Power PC are trademarks of International Business Machines Cor...

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