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Sharp CV-P09FR, Service Manual

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Sharp CV-P09FR Service Manual Download Page 18

CVP09FR

3 – 9

[2] DISASSEMBLING THE CONTROL BOX

CAUTION: DISCHARGE THE FAN MOTOR CAPACITOR AND RUNNING CAPACITOR BEFORE TOUCHING THESE CAPACITORS OR OTHER

COMPONENTS OR WIRING.

1. Cut fixing bands holding the wires.(2 parts)

2. Remove 2 P.W.B.

3. Cut fixing bands holding the wires.(2 parts)

Disconnect 6 connectors.

4. Unscrew 5 screws holding fan motor capacitor, transformer and

lead wire (earth).

5. Remove the control board by unhooking 3 spacers.

Summary of Contents for CV-P09FR

Page 1: ... PRINTED WIRING BOARD 4 2 3 FUNCTION 4 3 4 PERFORMANCE CURVES 4 6 CHAPTER 5 TROUBLESHOOTING GUIDE 1 TROUBLESHOOTING 5 1 REPLACEMENT PARTS LIST SERVICE MANUAL CVP09FR PORTABLE AIR CONDITIONER CV P09FR MODEL SHARP CORPORATION CONTENTS Parts marked with are important for maintaining the safety of the set Be sure to replace these parts with specified ones for maintaining the safety and performance of ...

Page 2: ...10A g Factory Charge 400 NET DIMENSIONS Width Height Depth mm 470 x 820 x 383 Net Weight kg 36 GROSS DIMENSIONS Width Height Depth mm 561 x 910 x 465 Gross Weight kg 41 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Condenser Centrifugal fan Air Flow rate Indoor side m3 min High Med Low 6 5 5 1 3 9 OTHERS Safety devices Compressor Overload relay Fan motor IN OUT Internal thermal fu...

Page 3: ...CVP09FR 1 2 3 WIRING DIAGRAM 4 EXTERNAL DIMENSION M M CC089 250V 3 15A 220 240V 50Hz 400V 20µ µF TERMINAL BOARD 450V 2µF F 450V 2µF F L N TH2 TH1 TH3 470 383 409 820 24 Max 1500 ...

Page 4: ...vers PLASMACLUSTER Lamp blue Remote control signal receiver window AUX Button OPERATION Lamp red TIMER Lamp orange TURBO COOL Lamp green Air inlet Exhaust air outlet Exhaust adapter Exhaust hose Remote control hook Air filters Drainage nozzle and stopcock Power supply cord hooks Drainpipe nozzle and stopcock Power supply cord Power plug Casters 4 ...

Page 5: ...ust be placed within reach of a properly rated grounded socket Never place any obstacles around the air inlet or outlet of the unit Allow at least 30cm of space from the wall for efficient air conditioning Transmitter Display ON OFF Button DISPLAY Button TEMPERATURE Button PLASMACLUSTER Button 1 hr OFF Button MODE Button ON TIMER Button FAN Button OFF TIMER Button CANCEL Button SWING Button RESET ...

Page 6: ...n the exhaustadapter fit into the four holes on it 2 Attach the Exhaust adapter to the exhaust hose Extend one end of the exhausthose and insert it into the Exhaustadapter and turn it approx three times until it stops Make sure they are securely attached afterwards 3 Attach the exhaust hose adapter to the unit Insert the two projections on the exhaus t hoseadapterinto thetwo holeson theunit and fi...

Page 7: ...drainage nozzle is covered with the stopcock 1 4 2 3 CLOSE position 1 Press the MODE button to select COOL mode COOL DEHUM FAN VENT 2 Press the ON OFF button to start op eration The red OPERATION lamp on the unit will light 3 Press the TEMPERATURE button to set the desired temperature The temperature can be set within the range of 18 C to 32 C 4 Press the FAN button to set the de sired fan speed A...

Page 8: ...ANCEL Press the TURBO COOL button again TURBO COOL operation is also cancelled when the mode is changed or when the unit is turned off The green TURBO COOL lamp on the unit will turn off In this operation the air conditioner fan works at extra high speed with a setting temperature of 15 C 1 NOTES You cannot set the temperature or fan speed during TURBO COOL operation The fan returns to the HIGH sp...

Page 9: ...zle and secure it with the hose clamp Preparefor draining asdrain water will comeout through the hose during operation 6 Press the AUX button on the unit twice Thewaterwill drainout through the drainagehose Mximum amount of water that maybe drainedout is approximately 2 liters The OPERATION TIMERand TURBOCOOL lamps will be blinking 7 When drainage water stops running out from the hose turn the uni...

Page 10: ...o air filters 3 Open horizontal louvers as shown in below figure 4 Unhook 6 hooks of the front panel which is at both sides in an order from the lower position using flathead screw driver 6 parts 1 Insert flathead screw driver into the position shown in below fig ure Then gently pry the driver to the arrow mark direction to unhook the lower hooks both sides 2 Insert flathead screw driver into the ...

Page 11: ...el by pulling it at the lower corner toward you as shown in a figure and next lift it up and pull it toward you 7 Unscrew 6 screws holding the side panel L and R Remove side panel L and R 8 Remove the stopcock from the drainpipe nozzle 9 Unscrew 12 screws holding the cabinet 6 screws are on each sides 6 screws are on back side of unit 㪎㪌㫄㫄 㪎㪌㫄㫄 ...

Page 12: ...ISCHARGE THE FAN MOTOR CAPACITOR AND RUN NING CAPACITOR BEFORE TOUCHING THESE CAPAC ITORS OR OTHER COMPONENTS OR WIRING 13 Unscrew 2 screws holding the float switch ass y Then move the float switch a little from bulkhead L 14 Unscrew 6 screws holding the bulkhead L Remove the wire from wire holder 2 parts Then remove the bulkhead L by pulling it toward the arrow mark in below figure and next lift ...

Page 13: ...Y WHEN RE ASSEMBLYING White connector Upper louver motor Black connector Lower louver motor 18 Unscrew 2 screws holding the cluster holder Remove the cluster holder 19 Remove the plasmacluster unit and cluster cover Disconnect the connector of plasmacluster unit 20 Unscrew 5 screws holding the top duct Remove the top duct 21 Cut the fixing band holding the wire and tape Then remove the tape CAUTIO...

Page 14: ... SMALL CN4 INDOOR FAN MOTOR WHITE AND SMALL CN3 INDOOR FAN MOTOR WHITE AND LARGE CN5 OUTDOOR FAN MOTOR BLACK AND LARGE CN13 LEAD WIRE FOR FLOAT SWITCH ASS Y 4P 25 Cut the fixing band holding the wires 1 part 26 Cut the fixing band holding the wire and tape Then remove the tape CAUTION KEEP THE TAPE IN CASE OF RE ASSEMBLYING Then cut the fixing band holding the wires 27 Disconnect the micro switch ...

Page 15: ...sing cover from the unit 32 Unscrew 4 screws holding the orifice Remove the orifice from the unit Then turn the band to the direction as shown in below figure CAUTION RETURN THE BAND TO THE ORIGINAL DIRECTION WHEN RE ASSEMBLYING 33 Move the band to the direction shown in below figure approx 11 16 Then removed the drain hose B 34 Unscrew the screw holding the lead wire 35 Turn the band as shown in ...

Page 16: ...asing from the unit 38 Unscrew 6 screws holding the stay angle R Remove the stay angle R from the unit 39 Unscrew 3 screws holding the drain pump ass y Remove the drain pump ass y from the unit 40 Unfasten and remove the nut holding the terminal cover at the top of compressor Then remove the wiring connector of the compressor cord 41 Unscrew the screw holding the centrifugal fan Remove the centrif...

Page 17: ...g the motor cover and wire holder Remove the motor cover Then remove the fan motor 43 Unscrew the screw holding the centrifugal fan 44 Unscrew 5 screws holding the motor cover and wire holder Remove the motor cover Then remove the fan motor ...

Page 18: ... TOUCHING THESE CAPACITORS OR OTHER COMPONENTS OR WIRING 1 Cut fixing bands holding the wires 2 parts 2 Remove 2 P W B 3 Cut fixing bands holding the wires 2 parts Disconnect 6 connectors 4 Unscrew 5 screws holding fan motor capacitor transformer and lead wire earth 5 Remove the control board by unhooking 3 spacers ...

Page 19: ...µ DRAIN PUMP CN2 C14 0 033µ 275V 100 1W 22K 22K 16V 0 01µ 2 1 20K Q1 SSR3 SSR4 16V 0 01µ 0 01µ 16V 16V 0 01µ C5 C6 C7 C8 C9 C21 JP1 C26 C27 C28 C29 C35 C36 C37 470 RY1 1 8K 470 470 470 SSR1 R3 R6 R7 R8 R9 R32 R33 R34 R35 R36 C34 16V 0 01µ C33 0 01µ 16V OSC1 8MHz 8 JP11 1 2W 1W 1W 1 2W SSR4 SSR2 SSR3 10µ 16V 16V 10µ 10µ 16V C38 100µ 10V C42 C39 C40 R51 R53 4 431kW 25ºC 6 5 4 3 1 2 CN14 CN5 CN6 JP12...

Page 20: ...CVP09FR 4 2 2 PRINTED WIRING BOARD ...

Page 21: ...llows Indoor fan speed 5 Indoor Fan Speed Fan speeds are given by the indoor fan motor DL AH which are available in the following operation mode In the COOL or DRY mode indoor fan speed is different by con denser temperature 6 Overheating protection system If the condenser temperature goes over 58 C during the cooling or dry operation outdoor fan speed will rise to prevent the overloading of the c...

Page 22: ...tarts Then setting Temperature will be is automatically set During Aux mode pump will be ON for 1 minute since start 10 Test mode Keep pushing the AUX buttons and supply the power the system will go to the test mode In this mode the output of operation is switched by pushing the AUX button in the unit or the OI button in the remote controller Normal outputs are shown in Self Check Mode Table 11 Di...

Page 23: ... Float SW L Sweat Auto Restart Select X X X X CM Speed 3 OPEN OPEN P64 H X P63 H O P41 H O P34 H O P64 L O P63 L X P41 L X P34 L X 5 E2PROM Version X X O O CH Speed 4 X X X X X X X X Bit7 1 O Bit6 1 O Bit5 1 O Bit4 1 O Bit7 0 X Bit6 0 X Bit5 0 X Bit4 0 X 6 E2PROM Version X X X X AL VL X X X X X X X X Bit3 1 O Bit2 1 O Bit1 1 O Bit0 1 O Bit3 0 X Bit2 0 X Bit1 0 X Bit0 0 X 7 P53 AD Input X X O X AM ...

Page 24: ... 3 This data will be changed by operation conditions such as a drain pump operation or an exhaust hose configuration Especially pomp operation will decrease the line current and power input value significantly 4 4 4 2 4 0 3 8 3 6 3 4 950 900 850 800 750 25 30 35 25 30 35 25 30 35 Room temperature Line current A Room temperature Power input W 10 20 30 Room temperature Outlet air temperature 40 RH 7...

Page 25: ...n of the product Any LED does not turn on Check the Limit SW for drain water Any fan or louver doesn t work Check the display detector unit Check the operation of the product Any LED does not turn on Open the panels and check the power cord output voltage Check the voltage between white wire at R capasitor under 100V under 100V and black wire at main relay IN on PWB The voltage is under 100V 115V ...

Page 26: ...WB is short Check the voltage Check the operation of the product Any LED does not turn on Check the PWB the control board Change the fuse on PWB And check the cause of over current The voltage 14V and 12V don t output The voltage 5V doesn t output Check the conduction between 1pin and 6pin of BCN3 short or open Change the PWB ass y Repair the connection of BCN3 and their lead wires and the connect...

Page 27: ... the current in compressor circuit Is it sufficient current capacity of power equipment Is it small wiring for power supply equipment Measure the power supply voltage at receptacle Check the overload relay Check the overload relay Is the connector disconnecting Check the compressor relay RY1 on PWB Check the thermistor Measure the resistance of its coil Turn on the power supplty as operating the c...

Page 28: ... fan motor Change fan or another parts or adjust Repair with over solder Connect the connector properly No cooling The compressor operate but the outdoor fan motor doesn t operate Check CN5 on PWB ass y OK OK OK NG NG crack at the solder part disconnecting the connector locked no touch touch Check the outdoor fan motor capacitor 8µF Measure the resistance of outdoor fan motor coil Is the outdoor f...

Page 29: ... PWB Should be checked the drain pump ass y drain motor and pump body etc NG Change the drain pump ass y GOOD Should be performed drainage See step 6 and 7 Whenever the unit is moved of page 2 7 Should be removed the cabinet Should be checked movement of the float ass y NG Repair or change the float ass y GOOD Should be canceled Step 3 in test mode Operation stop Should be set it as Step 3 in test...

Page 30: ...rily Adjust properly Another object obstructing exhaust outlet Compressor runs discontinuously Remove obstruction Thermister attached incorrectly Error light in on Refer to the manual 3 Funtion 11 Diagnostic program Attach correctly Room temperature out of operation range Remove heat source and ventilate room Power supply voltage too low Unplug other appliances Variation in temperature of discharg...

Page 31: ...ce of fan motor coil Change the fan motor Connect properly Change the fan Tighten up Check rotating direction of centrifugal fan to clockwise Is the fan deformed or broken Is loosened screw and nut fixing fan Checking complete Tighten up Repair with adjusting shape of pipes Repair mounting or change compressor cushion Change compressor Is each screws loosened Is pipe touching to another parts Chec...

Page 32: ...CVP09FR 5 8 MEMO ...

Page 33: ...en published to be used for after sales service only The contents are subject to change without notice CVP09FR CV P09FR HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly please furnish the following information 1 MODEL NUMBER 2 REF No 3 PART NO 4 DESCRIPTION MARK SPARE PARTS DELIVERY SECTION 1 OUTSIDE PARTS 2 INSIDE PARTS 3 CONTROL BOX PARTS 4 CYCLE PARTS 5 ACCESSORY ...

Page 34: ...1 68 1 66 1 65 6 24 6 24 1 137 6 24 6 24 6 24 6 24 1 59 1 75 1 69 6 25 1 35 1 83 1 84 1 134 1 5 1 2 1 1 6 19 6 19 6 19 6 19 6 19 6 19 1 3 1 6 1 4 1 3 1 7 1 67 1 62 1 70 1 60 1 63 6 16 1 57 1 58 1 79 1 79 1 56 1 42 1 43 1 38 1 37 1 30 1 39 1 33 1 41 1 36 1 40 1 43 1 42 1 81 1 55 1 116 6 24 6 19 6 19 ...

Page 35: ...FA AZ Cluster holder 1 62 LSTP A027JBFA AM Stopper 1 63 MLOV A425JBTA AU Horizontal louver A 1 64 PCOV B108JBFA AZ Cluster cover 1 65 PFPFPC769JBFZ AF Insulator A 1 66 PFPFPC770JBFZ AF Insulator B 1 67 PFPFPC771JBEZ AF Insulator C 1 68 PFPFPC772JBEZ AF Insulator D 1 69 PFPFPC773JBEZ AF Insulator E 1 70 PFPFPC774JBEZ AF Insulator F 1 71 PFPFPC775JBEZ AF Insulator G 1 72 PFPFPC830JBEZ AC Cl cover in...

Page 36: ... 122 1 29 1 11 1 13 6 19 1 91 1 12 1 97 6 20 1 99 1 91 1 91 1 98 1 90 1 91 6 19 6 20 6 19 6 19 6 19 1 88 1 89 6 2 1 14 1 16 1 15 1 10 1 10 1 15 6 3 6 23 6 3 6 23 6 3 6 23 6 3 6 23 6 19 6 5 6 24 6 24 6 24 6 5 6 24 6 5 6 19 6 19 1 92 1 8 1 9 1 114 1 112 1 107 1 113 1 108 1 111 1 114 1 101 1 106 1 103 1 102 1 91 1 104 1 117 1 100 1 19 1 20 1 19 1 29 1 21 2 19 6 17 6 17 6 19 1 22 6 19 2 21 6 24 1 26 6...

Page 37: ...s y 1 86 DPLT A071JBKZ AW Bulkhead L ass y 1 87 DPLT A072JBKZ AW Half plate ass y 1 88 CMOT A447JBKZ BM Fan motor sub ass y 1 89 NFANSA045JBFZ AX Centrifugal fan out 1 90 LANG A617JBWZ Motor cover 1 91 LHLDW0364JBE0 AA Wire holder 1 92 LHLDW0370JBE0 AA Wire holder 1 97 PKESSA092JBFA AX Out casing A 1 98 PKESSA093JBFA AX Out casing B 1 99 PKESSA094JBFB AX Out casing C 1 100 CMOT A446JBKZ BH Fan mot...

Page 38: ...2 17 RH HXA047JBZZ AV Thermistor 2 20 TLABCC089JBRZ Wiring diagram 2 21 QW VZF060JBZZ AM Lead wire 2 22 QW VZF061JBZZ AM Lead wire 2 23 QW VZF129JBZZ Lead wire E SCREWS AND NUTS 6 9 XHTS740P08RV0 Tap tight screw for Control box Earth leads 6 42 XJTS740P08000 AC Tap tight screw for the transformer 6 43 XJTS740P10000 AC Tap tight screw for Running capacitor 6 44 XJTS740P12000 AC Tap tight screw for ...

Page 39: ... A005JBE0 AB Protector spring 3 6 PCOV A002JBE0 AE Terminal cover 3 7 PSEL A006JBE0 AC Terminal gasket 3 9 RHOG A236JBZZ Overload relay 3 10 PCMPRA485JBEZ CM Compressor 3 11 PFPFPC886JBEZ Insulator 3 12 LBND A046JBE0 AE Wire fixing band 3 13 PCON A554JBEZ BR Condenser 3 14 PEVA A547JBEZ BL Evaporator 3 15 PFPFPC833JBEZ Suction insulator 3 16 PFPFPC885JBEZ Suc insulator B 3 17 PGUM A113JBE0 AH Damp...

Page 40: ...A109JBEZ AE Bag 4 4 PPAC A037JBEZ AH Suction cap 4 10 CJNT A003JBKZ AZ Connecter ass y 4 11 CRMC A657JBEZ AZ Remote control 4 16 LBNDKA137JBEZ AM Band 1 2 4 17 LHLD A740JBFB AQ Holder 4 23 SPAKCB932JBEZ AH Accessory case 4 24 SSAKHA149YDE0 AC Bag 4 25 TINSEA419JBRZ AX Operation manual 4 26 UBATUA027JBE0 AE Battery pack 4 10 4 3 4 1 4 11 4 4 4 26 4 25 4 24 4 16 4 2 4 17 4 23 ...

Page 41: ...DESCRIPTION 6 PACKING PARTS 5 1 CPADBA090JBKZ AS Bottom pad ass y 5 2 CPADBA091JBKZ AR Top pad ass y 5 3 SPAKCB878JBEZ Packing case 5 4 SPADBA321JBEZ AD Pad 5 5 SSAKHA018JBEZ AF Bag 5 6 SSAKHA245YDE0 AB Protect 5 7 TLABKD859JBRZ Number card 5 1 5 6 5 4 5 2 5 2 5 3 5 5 5 7 ...

Page 42: ...JBFA 2 1 18 AF MLOV A409JBFA 2 1 19 AF MLOV A410JBFA 2 1 20 AF MLOV A425JBTA 1 1 63 AU MLOV A427JBTA 1 1 57 AU MLOV A428JBTA 1 1 58 AU MSPR A005JBE0 4 3 5 AB MSPR A026JBE0 4 1 124 AB N NFANSA045JBFZ 2 1 89 AX NFANSA046JBFZ 2 1 101 AX NKOM A001JBEZ 2 1 10 AG P PBOX A450JBWZ 3 2 5 AS PCMPRA485JBEZ 4 3 10 CM PCON A554JBEZ 4 3 13 BR PCOV A002JBE0 4 3 6 AE PCOV B105JBFZ 2 2 18 AG PCOV B108JBFA 1 1 64 A...

Page 43: ...DE0 5 4 24 AC SSAKHA245YDE0 6 5 6 AB T TINSEA419JBRZ 5 4 25 AX TLAB C747JBEZ 1 1 33 TLAB C748JBRZ 1 1 4 TLAB C804JBRZ 1 1 5 TLAB C805JBRZ 1 1 6 TLAB C806JBRZ 1 1 7 TLAB C823JBRZ 1 1 137 TLABCC089JBRZ 3 2 20 TLABKD859JBRZ 6 5 7 TSPC F091JBRZ 1 1 134 U UBATUA027JBE0 5 4 26 AE X XBPS730P08J00 2 6 6 AB XCPS730P12XS0 1 6 25 XCPS740P10000 3 6 45 XCTS740P10000 2 6 8 AC XHTS740P08RV0 2 6 9 3 6 9 XJTS740P0...

Page 44: ...n xxxxx COPYRIGHT 2005 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher ...

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