background image

11

R-530ES

6

45

1

2

3

6

45

1

2

3

A

B

C

D

E

F

G

H

A

B

C

D

E

F

G

H

Figure S-3 LSI Unit Circuit

Fresh

vegtables

Beverage

Center

 

Breakfast

Lunch

Popcorn

Snacks

From the 

Pantry

Start

Touch On

Fish

Seafood

Power

Level

Keep

Warm

Plus

 

15

Minute

Recipes

Defrost
Center 

Custom

Help

Baked

potatoes

Sensor

reheat

Minute

Plus

 

Vegetables

Rice

1

6

2

7

3

8

4

9

5

0

Poultry

Ground

Meat

Entrees

Timer
Clock

Stop

Clear

C-10

C-9

C-1

C-8

C-12

F-1

F-2

F-3

G 1

G 2

G 3

G 4

G 5

G 6

G 7

G 8

G 9

G10

G11

G12

G13

G14

C-11

C-3

C-4

C-2

CN-C

GND

INT

VC

LED

VR

VA

OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR

BUZZERR

MICRO

NC

DOOR
SENSING
SWITCH
NC

AH SENSOR

NOTE

: IF NOT SPECIFIED 1/10W ± 5% 

CN-F

CN-G

Q20
DTA143EAK

Q30
DTA143EAK

R90
330 1w

IC-2
BA4558

CF1
CST4.00MGW

IC-1
IXA098DR

72

37

36

1

144

109

108

73

R94
4.7k

R69 15k

R97
15k

R41 15k

R92 1.8kF

R93 360kF

R91
3.32kD

R96

3.57kD

R40

4.7k

R74 270k

8

7

6

5

1

2

3

4

R95

15k

Q21
DTA123JKA

MA152WA

D90
 

Q11
DTA143EAK

LD10 LD11 LD12 LD13

LD15

LD14

C10 47µ/16v

C11 0.1µ/50v

C90 0.1µ/50v

C91 0.1µ/50v

C40 0.01µ/25v

C60 330p/50v

C20
0.1µ/50v

C13 0.01µ/25v

AIN0

AIN1

AIN2

AIN3

C14 0.01µ/25v

C15

0.1µ/50v

VL4

VL3

VL2

P44

P45

P20

P07

P06

P05

P04

P03

P02

P01

P00

P17

P16

P15

P14

AIN7

AIN6

AIN5

AIN4

P21

P22

P23

P24

CNTRO

VL1

C16

0.1µ/50v

C17

0.1µ/50v

C18

0.1µ/50v

R12 15k 

D20  

(J11) 4.7k

(J10)

(J12)

(J14)

(J16)

(J13) 4.7k

(J15) 4.7k

(J17) 4.7k

R11 15k 

R10 1k 

R15

4.7k 

R16

4.7k 

R17

4.7k 

R18

4.7k 

R98

620k 

R99

300k 

R100

150kF 

R101

75kF 

R102

37.4kF

R19

4.7k 

C12

0.1µ/50v

C92
0.01µ/25v

C93
0.01µ/25v

ZD10

UDZ4.3B

Q10

2SA1037AK

C61 330p/50v

C62 330p/50v

C63 330p/50v

C64 330p/50v

C65 330p/50v

+

R75 270k

R60 15k

R61 15k

R62 15k

R63 15k

R64 15k

R65 15k

R66 15k

R67 15k

R76 270k

R77 270k

R78 270k

R79 270k

R70 15k

R71 15k

R72 15k

R73 15k

R68 15k

C-6

C-5

C-7

COM14

COM15

COM5

COM6

COM16

COM15

COM14

COM13

COM12

COM11

COM10

COM9

SEG40

SEG39

SEG38

SEG37

SEG36

SEG35

SEG34

SEG33

SEG32

SEG31

SEG30

SEG29

SEG28

SEG27

SEG26

SEG25

SEG24

SEG23

SEG22

SEG21

SEG20

SEG19

SEG18

SEG17

SEG16

SEG15

SEG14

SEG13

SEG12

SEG11

SEG10

SEG9

SEG8

SEG7

SEG6

SEG5

SEG4

SEG3

SEG2

SEG1

COM1

COM2

COM3

COM4

COM5

COM6

COM7

COM8

COM0

COM5

COM15

COM8

SEG34

SEG39

P05

P04

P03

P02

P01

P00

P17

P16

P15

P14

AIN7

AIN6

AIN5

AIN4

RESET

NC

XCOUT

XCIN

NC

VCC

OSCSEL

XOUT

VSS

NC

XIN

NC

AIN3

AIN2

AIN1

AIN0

COM8

COM9

COM10

COM11

COM12

COM13

COM7

SEG0

SEG1

SEG2

SEG3

SEG4

SEG5

SEG6

SEG7

SEG8

SEG9

SEG10

SEG11

SEG12

SEG13

SEG14

SEG15

SEG16

SEG17

SEG18

SEG19

SEG20

SEG21

SEG22

SEG23

SEG24

SEG25

SEG26

SEG27

SEG28

SEG29

SEG30

SEG31

SEG32

SEG33

COM4
COM3
COM2
COM1
COM0

VL1
VL2
VL3
VL4
VL5

C3
C2
C1

VLIN

VREG

NC

VSS
P27
P26
P25
P24
P23
P22
P21
P20
P47
P46
P45
P44
P43

CNTR0

P41

INT0

P07
P06

SEG67

SEG66

SEG65

SEG64

SEG63

SEG62

SEG61

SEG60

SEG59

SEG58

SEG57

SEG56

SEG55

SEG54

SEG53

SEG52

SEG51

SEG50

SEG49

SEG48

SEG47

SEG46

SEG45

SEG44

SEG43

SEG42

SEG41

SEG40

SEG39

SEG38

SEG37

SEG36

SEG35

SEG34

SENSOR DEFROST TURNTABLE OFF COOK

HELP

MA152WA

Summary of Contents for Carousel R-530ES

Page 1: ...IAGRAM 9 POWER UNIT CIRCUIT 10 LSI UNIT CIRCUIT 11 PARTS LIST 12 PACKING AND ACCESSORIES 16 S51M166R530EE R 530ES MICROWAVE OVEN MODEL SUPPLEMENTAL SERVICE MANUAL R 530ES SHARP ELECTRONICS CORPORATION This document has been published to be used for after sales service only The contents are subject to change without notice Service Headquarters Sharp Plaza Mahwah New Jersey 07430 2135 SENSOR COOKING...

Page 2: ... and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwa...

Page 3: ...acitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnec...

Page 4: ...e oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cooking Mo...

Page 5: ... The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present ariskofelectricalshockonlyduringservicing Serviceperson nel Do not contact the following parts while the appliance is energized High Voltage Capacitor Power Transf...

Page 6: ...ntry pad Beverage center pad Number selection pads Timer Clock pad Keep Warm Plus pad Minute plus pad Power Level pad Stop Clear pad Start Touch On pad Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized DHHS Rules CFR Title 21 Chapter 1 Subchapter J SPECIFICATION GENERAL INFORMATION GROUNDING INSTRUCTIONS This oven is equipped with a three prong grounding plug It must be plugged into a...

Page 7: ...rntable The turntable will rotate clockwise or counterclockwise 5 Oven lamp Itwilllightwhenovenisoperating or door is opened 6 Oven door with see through window 7 Ventilation openings Rear 8 Auto Touch control panel 9 Time display Digital display 99 minutes 99 seconds 10 Coupling 11 Wave guide cover 12 Power supply cord NOTE Thedirectedfeaturesaredisabled after three minutes when the oven is not i...

Page 8: ...edwith the following results The circuits to the turntable motor the cooling fan motor and the high voltage components are de energized the oven lamp remains on and the digital read out displays the time still remaining in the cook cycle when the door was opened 7 The monitor switch electrically monitors the operation of thesecondaryinterlockswitchandprimaryinterlockrelay andismechanicallyassociat...

Page 9: ...TM OL FM MONITOR FUSE 20A CAVITY TEMP FUSE MAGNETRON TEMP FUSE A1 A2 COM COM COM N O N C N O DOOR SENSING SWITCH RY 1 RY 2 CONTROL UNIT PRIMARY INTERLOCK RELAY B1 B2 GRN POWER TRANSFORMER CAPACITOR 1 0µF AC 2300V F3 F1 F2 AH SENSOR 120V AC 60 Hz OVEN LAMP TURN TABLE MOTOR FAN MOTOR MONITOR SWITCH H V RECTIFIER MAGNETRON SECONDARY INTERLOCK SWITCH TTM OL FM CAVITY TEMP FUSE A1 A2 COM COM COM N O N ...

Page 10: ...espond to the STOP CLEAR pad making momentary contact If the control unit responds by clearing with a beep the key unit is faultyandmustbereplaced Ifthecontrolunitdoesnotrespond itisafaultyandmustbereplaced Ifaspecificpaddoesnotrespond theabovemethodmaybeused afterclearingthecontrolunit to determine if the control unit or key pad is at fault 5 Reconnect all leads removed from components during tes...

Page 11: ...E The neutral WHT GRY wire must be connected to the terminal with N mark on the power supply cord RED WHT RED WHT WHT ORG WHT PNK GRN GRN to Oven cavity WHT WHT RED BLK WHT WHT BLUE MARK WHT RED WHT CAVITY TEMP FUSE MAGNETRON TEMP FUSE FAN MOTOR MONITOR FUSE HOLDER RED RED WHT 1 WHT GRY WHT GRN ORG ORG CN A H N NOTE The grounding conductor of the power supply cord has been grounded by power supply...

Page 12: ...R1 2 4k 1SS270A 1SS270A D1 D4 11ES1 D6 R5 4 7k R2 680 1 2w R3 510 1 2w R6 3 3k Q2 2SB1238 SP1 PKM22EPT Q1 2SB1238 RY1 RY2 Q3 KRC243M CN C 12PIN LEAD WIRE HARNESS LED GND VC VA INT VR BUZZER MICRO NC NC DOOR SENSING SWITCH OVEN LAMP TURNTABLE MOTOR FAN MOTOR AC AC MICRO DOOR SENSING SWITCH OVEN LAMP TURNTABLE MOTOR FAN MOTOR C10 C 2 C 3 C 1 C 4 C 9 C 5 C 6 C 7 C 8 C11 C12 A 2 NO COM COM B 2 B 2 NO ...

Page 13: ...15k R10 1k R15 4 7k R16 4 7k R17 4 7k R18 4 7k R98 620k R99 300k R100 150kF R101 75kF R102 37 4kF R19 4 7k C12 0 1µ 50v C92 0 01µ 25v C93 0 01µ 25v ZD10 UDZ4 3B Q10 2SA1037AK C61 330p 50v C62 330p 50v C63 330p 50v C64 330p 50v C65 330p 50v R75 270k R60 15k R61 15k R62 15k R63 15k R64 15k R65 15k R66 15k R67 15k R76 270k R77 270k R78 270k R79 270k R70 15k R71 15k R72 15k R73 15k R68 15k C 6 C 5 C 7...

Page 14: ...pacitor 0 1 uF 50V 1 AA C2 VCEAB31VW108M J Capacitor 1000 uF 35V 1 AF C3 RC KZA087DRE0 J Capacitor 0 1 uF 50V 1 AA C4 5 VCEAB31VW106M J Capacitor 10 uF 35V 2 AA D1 4 VHD11ES1 1 J Diode 11ES1 4 AB D5 8 VHD1SS270A 1 J Diode 1SS270ATA 4 AA Q1 2 VS2SB1238 3 J Transistor 2SB1238 2 AA Q3 VSKRC243M 3 J Transistor KRC243M 1 AB R1 VRD B12EF242J J Resistor 2 4k ohm 1 4W 1 AA R2 VRD B12HF681J J Resistor 680 ...

Page 15: ...7MRE0 Cavity hole cover 1 AA 6 4 FROLPB025MRK0 Turntable support 1 AN 6 5 NTNT A099WRE0 Turntable tray 1 AT 6 6 TCAUAB037MRR0 Monitor caution label 1 AA 6 7 TCAUAB033MRR0 DHHS Screw caution label 1 AB 6 8 TINSEB265MRR0 Operation manual 1 AD 6 9 QW QZB016MRE0 High voltage wire A 1 AD 6 10 TCADUB006MRR0 Recipe card 1 AC 6 11 TLAB B040MRR0 Menu label 1 AD 6 12 TLABBB008MRE0 UL screw caution label 1 A...

Page 16: ...D E F G H 2 3 4 7 6 7 1 5 4 6 4 8 4 11 7 6 7 2 1 15 4 9 6 11 6 3 6 5 6 4 2 1 7 6 1 12 4 10 4 13 7 2 7 2 4 3 1 13 1 10 7 3 7 6 7 6 1 9 7 8 7 8 4 2 7 5 1 11 1 3 1 4 7 1 1 8 1 8 4 4 7 1 4 1 1 1 1 2 2 2 2 2 2 2 2 2 7 5 7 5 4 12 7 5 6 6 1 7 1 6 4 5 1 14 7 4 7 7 7 4 7 9 7 9 7 7 6 12 7 5 ...

Page 17: ...5 1 2 3 A B C D E F G H A B C D E F G H CONTROL PANEL PARTS MISCELLANEOUS DOOR PARTS 5 1 5 3 5 2 5 6 5 4 5 5 Actual wire harness may be different from illustration 6 9 6 2 6 1 3 3 1 3 4 3 3 3 3 2 3 5 3 4 3 6 3 6 3 6 3 1 3 2 3 3 3 ...

Page 18: ...AND ACCESSORIES DOOR PROTECTION SHEET PLASTIC BAG PACKING CASE TOP PAD ASSEMBLY INTO THE OVEN CAVITY 6 5 TURNTABLE TRAY 6 4 TURNTABLE SUPPORT 6 8 OPERATION MANUAL TRAY PACK BOTTOM PAD ASSEMBLY TRAY HOLDER 6 10 RECIPE CARD ...

Page 19: ...17 R 530ES Notes ...

Page 20: ... BY SHARP CORPORATION ALL RIGHTS RESERVED Nopartofthispublicationmaybereproduced stored in retrieval systems or transmitted in any form or by any means electronic me chanical photocopying recording or other wise without prior written permission of the publisher ...

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