Sharp CAROUSEL R-530EK Service Manual Download Page 37

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R - 5 3 0 E K
R - 530EW

Figure S-3 LSI Unit Circuit

C-10

C-9

C-1

C-8

C-12

F-1

F-2

F-3

G 1

G 2

G 3

G 4

G 5

G 6

G 7

G 8

G 9

G10

G11

G12

G13

G14

C-11

C-3

C-4

C-2

CN-C

GND

INT

LED

OVEN LAMP

TURNTABLE

MOTOR

FAN MOTOR

BUZZERR

MICRO

DOOR

SENSING

SWITCH

AH SENSOR

NOTE

: IF NOT SPECIFIED 1/10W

CN-F

CN-G

Q20

DTA143EAK

Q30

DTA143EAK

R90

330 1w

IC-2

BA4558

CF1

CST4.00MGW

IC-1

IXA098DR

144

109

108

R94

4.7k

R69 15k

R97

15k

R41 15k

R92 1.8kF

R93 360kF

R91

3.32kD

R96

3.57kD

R40

4.7k

R74 270k

R95

15k

Q21

DTA123JKA

D40 1SS355

D91

1SS355

Q11

DTA143EAK

LD10

LD11

LD12

LD13

LD15LD14

C10 47

/16v

C11 0.1

/50v

C90 0.1

/50v

C91 0.1

/50v

C40 0.01

/25v

C60 330p/50v

C20

0.1

/50v

C13 0.01

/25v

AIN0

AIN1

AIN2

AIN3

C14 0.01

/25v

C15 0.1

/50v

VL4

VL3

VL2

P44

P45

P20

P07

P06

P05

P04

P03

P02

P01

P00

P17

P16

P15

P14

AIN7

AIN6

AIN5

AIN4

P21

P22

P23

P24

CNTRO

VL1

C16 0.1

/50v

C17 0.1

/50v

C18 0.1

/50v

R12 15k

D20 1SS355

D90 1SS355

(J11) 4.7k

(J10)

(J12)

(J14)

(J16)

(J13) 4.7k

(J15) 4.7k

(J17) 4.7k

R11 15k

R10 1k

R15

4.7k

R16

4.7k

R17

4.7k

R18

4.7k

R98

620k

R99

300k

R100

150kF

R101

75kF

R102

37.4kF

R19

4.7k

C12

0.1

/50v

C92

0.01

/25v

C93

0.01

/25v

ZD10

UDZ4.3B

Q10

2SA1037AK

Fresh

vegetables

Beverage

Center

Breakfast

Lunch

Popcorn

Snacks

From the

Pantry

Start

Touch On

Fish

Seafood

Power

Level

Keep Warm Plus

Minute Recipes

Defrost

Center

Custom

Help

Baked

potatoes

Sensor

reheat

Minute

Plus

Vegetables

Rice

Poultry

Ground

meat

Entrees

Timer

Clock

Stop

Clear

C61 330p/50v

C62 330p/50v

C63 330p/50v

C64 330p/50v

C65 330p/50v

–

R75 270k

R60 15k

R61 15k

R62 15k

R63 15k

R64 15k

R65 15k

R66 15k

R67 15k

R76 270k

R77 270k

R78 270k

R79 270k

R70 15k

R71 15k

R72 15k

R73 15k

R68 15k

C-6

C-5

C-7

COM14

COM15

COM5

COM6

COM16

COM15

COM14

COM13

COM12

COM11

COM10

COM9

SEG40

SEG39

SEG38

SEG37

SEG36

SEG35

SEG34

SEG33

SEG32

SEG31

SEG30

SEG29

SEG28

SEG27

SEG26

SEG25

SEG24

SEG23

SEG22

SEG21

SEG20

SEG19

SEG18

SEG17

SEG16

SEG15

SEG14

SEG13

SEG12

SEG11

SEG10

SEG9

SEG8

SEG7

SEG6

SEG5

SEG4

SEG3

SEG2

SEG1

COM1

COM2

COM3

COM4

COM5

COM6

COM7

COM8

COM0

COM5

COM15

COM8

SEG34

SEG39

P05

P04

P03

P02

P01

P00

P17

P16

P15

P14

AIN7

AIN6

AIN5

AIN4

RESET

XCOUT

XCIN

VCC

OSCSEL

XOUT

VSS

XIN

AIN3

AIN2

AIN1

AIN0

COM8

COM9

COM10

COM11

COM12

COM13

COM7

SEG0

SEG1

SEG2

SEG3

SEG4

SEG5

SEG6

SEG7

SEG8

SEG9

SEG10

SEG11

SEG12

SEG13

SEG14

SEG15

SEG16

SEG17

SEG18

SEG19

SEG20

SEG21

SEG22

SEG23

SEG24

SEG25

SEG26

SEG27

SEG28

SEG29

SEG30

SEG31

SEG32

SEG33

COM4

COM3

COM2

COM1

COM0

VL1

VL2

VL3

VL4

VL5

VLIN

VREG

VSS

P27

P26

P25

P24

P23

P22

P21

P20

P47

P46

P45

P44

P43

CNTR0

P41

INT0

P07

P06

SEG67

SEG66

SEG65

SEG64

SEG63

SEG62

SEG61

SEG60

SEG59

SEG58

SEG57

SEG56

SEG55

SEG54

SEG53

SEG52

SEG51

SEG50

SEG49

SEG48

SEG47

SEG46

SEG45

SEG44

SEG43

SEG42

SEG41

SEG40

SEG39

SEG38

SEG37

SEG36

SEG35

SEG34

SENSOR

DEFROST

TURNTABLE

OFF

COOK

HELP

Summary of Contents for CAROUSEL R-530EK

Page 1: ...SUREMENT PROCEDURE 2 FOREWORD AND WARNING 3 PRODUCT SPECIFICATIONS 4 GENERAL INFORMATION 4 OPERATION 6 TROUBLESHOOTING GUIDE 10 TEST PROCEDURE 12 TOUCH CONTROL PANEL 21 COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE 27 PICTORIAL DIAGRAM 33 POWER UNIT CIRCUIT 34 LSI UNIT CIRCUIT 35 PRINTED WIRING BOARD 36 PARTS LIST 37 PACKING AND ACCESSORIES 41 S3108R530EUW R 530EK R 530EW MICROWAVE OVEN MODELS SE...

Page 2: ... and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Microwa...

Page 3: ...acitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnec...

Page 4: ...f the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power Cookin...

Page 5: ...ing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certaininitialpartsareintentionallynotgroundedandpresent a risk of electrical shock only during servicing Service personnel Do not contact the following parts while the appliance is energized HighVoltageCapac...

Page 6: ... From the Pantry pad Beverage Center pad Number selection pads Timer Clock pad Keep Warm Plus pad Minute Plus pad Power Level pad Stop Clear pad Start Touch On pad Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized DHHS Rules CFR Title 21 Chapter 1 Subchapter J SPECIFICATION GENERAL INFORMATION GROUNDING INSTRUCTIONS This oven is equipped with a three prong grounding plug It must be pl...

Page 7: ... closed 3 Removable turntable support 4 Removable turntable Theturntablewillrotateclockwise or counterclockwise 5 Oven lamp Itwilllightwhenovenisoperating or door is opened 6 Oven door with see through window 7 Ventilation openings Rear 8 Auto Touch control panel 9 Time display Digital display 99 minutes 99 seconds 10 Coupling 11 Wave guide cover 12 Power supply cord NOTE The directed features are...

Page 8: ...ycle when the door was opened 7 The monitor switch electrically monitors the operation of the secondary interlock switch and primary interlock relay and is mechanically associated with the door so that it will function in the following sequence 1 When the door opens from the closed position the primary interlock relay RY2 and secondary interlock switch open their contacts And contacts of the relay...

Page 9: ...rned on but the power transformer is not turned on 3 After about 16 seconds the cook relay RY 2 is energized The power transformer is turned on microwave energy is produced and first stage is started The 16 seconds is the cooling time required to remove any vapor from the oven cavity and sensor NOTE During this first stage do not open the door or touch STOP CLEAR pad 4 When the sensor detects the ...

Page 10: ...CH TTM OL FM MONITOR FUSE 20A CAVITY TEMP FUSE MAGNETRON TEMP FUSE A1 A2 COM COM COM N O N C N O DOOR SENSING SWITCH RY 1 RY 2 CONTROL UNIT PRIMARY INTERLOCK RELAY B1 B2 GRN POWER TRANSFORMER CAPACITOR 1 0µF AC 2300V F3 F1 F2 AH SENSOR 120V AC 60 Hz OVEN LAMP TURN TABLE MOTOR FAN MOTOR MONITOR SWITCH H V RECTIFIER MAGNETRON SECONDARY INTERLOCK SWITCH TTM OL FM CAVITY TEMP FUSE A1 A2 COM COM COM N ...

Page 11: ...NITOR FUSE TEST THE DOOR SENSING SWITCH PRIMARY INTERLOCK RELAY RY2 RELAY RY1 SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OP ERATION REFERTOCHAPTER TESTPRO CEDURE NOTE MONITOR FUSE AND MONITOR SWITCH ARE REPLACED AS AN ASSEMBLY TURNTABLE MOTOR The turntable motor rotates the turntable located on the bottom of the oven cavity so that the foods on the turntable cook evenly during cookin...

Page 12: ...S BA016 KIT as an assembly IMPORTANT Whenever troubleshooting is performed with the power supply cord disconnected It may in some cases be necessary to connect the power supply cord after the outer case has been removed in this event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the prima...

Page 13: ...d and or time of day should appear in display Oven lamp does not light when door is opened Oven lamp does not go out when door is closed Oven lamp lights but fan motor and turntable motor do not operate Oven does not go into cook cycle when START pad is touched Oven seems to be operating but little or no heat is produced in oven load Food incompletely cooked or not cooked at all at end of cook cyc...

Page 14: ... SHOULD BE OBSERVED Power output of the magnetron can be measured by performing a water temperature rise test This test shouldonlybeusedifabovetestsdonotindicateafaultymagnetronandthereisnodefectinthefollowing componentsorwiring siliconrectifier highvoltagecapacitorandpowertransformer Thistestwillrequire a 16 ounce 453cc measuring cup and an accurate mercury thermometer or thermocouple type temper...

Page 15: ... the vent holes of the oven cavity especially the cooling fan and air guide 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions MAGNETRON TEMPERATURE FUSE TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block i...

Page 16: ...ents during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions PRIMARY INTERLOCK SYSTEM TEST DOOR SENSING SWITCH 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Isolatetheswitchandconnecttheohmmetertothecommon COM an...

Page 17: ...e ovens proper maintenance cannot be performed with only a voltmeter and ohmmeter In this service manual the touch control panel assembly is divided into two units Control Unit and Key Unit and also the Control Unit is divided into two units LSI Unit and Power Unit and troubleshooting by unit replacement is described according to the symptoms indicated Before testing 1 Disconnect the power supply ...

Page 18: ...l digits flicker 2 3 Other possible problems caused by defective control unit a Buzzer does not sound or continues to sound b Clock does not operate properly c Cooking is not possible When testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconnect all leads removed from components during testin...

Page 19: ...hich is connected to the relay coil If diode is good control unit is defective RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS RY1 Approx 24 0V D C Oven lamp Turntable motor Cooling fan motor RY2 Approx 23 0V D C Power transformer 8 Disconnect the power supply cord and then remove outer case 9 Open the door and block it open 10 Discharge high voltage capacitor 11 Reconnect all leads removed ...

Page 20: ...guide given below if indicator does not light up after above check and repairs are finished 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After ...

Page 21: ...en will shut off Water load cooking test WARNING The oven should be fully assembled before following procedure Make sure the oven has been plugged in at least two minutes before checking sensor cook operation The cabinet should be installed and screws tightened 1 Fill approximately 200 milliliters 7 2 oz of tap water in a 1000 milliliter measuring cup 2 Place the container on the center of tray in...

Page 22: ...s follows 9 1 Touch the Timer Clock pad once the Power Level pad twice the Start pad once and the number pad 1 once 9 2 The control panel is in the sensor cooking operation 9 3 After approximately 25 seconds push plunger of select switch for more than 3 seconds This condition is same as judgement by AH sensor 9 4 After approximately 3 seconds the oven will turn off automatically and the display sh...

Page 23: ... The principal functions of these units and the signals com municated among them are explained below Key Unit The key unit is composed of a matrix signals generated in the LSI are sent to the key unit through P110 P117 When a key pad is touched a signal is completed through thekeyunitandpassedbacktotheLSIthroughP100 P101 P102 P103 ANI6 and ANI7 to perform the function that was requested Control Un...

Page 24: ...VC 19 21 P27 P25 OUT Terminal not used 22 26 P24 P20 IN Used for initial balancing of the bridge circuit absolute humidity sensor 27 P47 IN To input signal which communicates the door open close information to LSI Door close H level signal 0V Door open L level signal 5V 28 P46 OUT Terminal not used 29 P45 OUT Oven lamp fan motor and turntable motor driving signal To turn on and off shut off relay ...

Page 25: ... Signal applied to touch key section A pulse signal is input to AIN7 P14 P15 P16 and P17 terminal while one of G8 line keys on key matrix is touched 43 P17 OUT Signal coming from touch key When either G9 line on key matrix is touched a corresponding signal out of P00 P07 will be input into P17 When no key is touched the signal is held at H level 44 P16 IN Signal similar to P17 When either G10 line...

Page 26: ...CD signal COM6 70 COM11 OUT Common data signal COM5 Connected to LCD signal COM5 71 COM12 OUT Common data signal COM4 Connected to LCD signal COM4 72 COM13 OUT Common data signal COM3 Connected to LCD signal COM3 73 COM14 OUT Common data signal COM2 Connected to LCD signal COM2 74 COM15 OUT Common data signal COM1 Connected to LCD signal COM1 75 102 SEG67 SEG40 OUT Terminal not used 103 142 SEG39 ...

Page 27: ...he resistance values results in that there is the same potential at both F 3 terminal of the absolute humidity sensor and AIN4 terminal of the LSI The voltage of AIN5 terminal will indicate about 2 5V This initial balancing is set up about 16 seconds after the unit is put in the Sensor Cooking mode As the sensor cooking proceeds the food is heated to generate moisture by which the resistance balan...

Page 28: ...d the oven itself is so short that the two can t be separated For those models check and repair all the controls sensor related ones included of the touch control panel while keeping it connected to the oven B On some models the power supply cord between the touch control panel and the oven proper is long enough that they may be separated from each other For those models it is possible to check an...

Page 29: ...OR WIRING 1 Disconnect the power supply cord 2 Make sure that a definite click can be heard when the microwave oven door is unlatched Hold the door in a closed position with one hand then push the door open button with the other this causes the latch leads to rise it is then possible to hear a click as the door switches operate 3 Visuallycheckthedoorandcavityfaceplatefordamage dents cracks signs o...

Page 30: ... lead short one of the power transformer from the high voltage capacitor 7 Remove one 1 screw holding capacitor holder with the high voltage rectifier to the base plate 8 Disconnect rectifier terminal from capacitor High voltage rectifier assembly is now free 9 Remove capacitor holder Capacitor is now free CAUTION WHEN REPLACING HIGH VOLTAGE RECTI FIER AND HIGH VOLTAGE CAPACITOR GROUND SIDE TERMIN...

Page 31: ...e LSI unit carefully so that there is no excessive force applied to the ribbon connection Oven lamp socket Terminal Wire lead Terminal hole Flat type small screw driver Terminal Push Pull down 1 2 Lever Positive lock connector LSI unit 1 Disconnect the power supply cord 2 Removeturntableandturntablesupportfromovencavity 3 Lay the oven on it s backside Remove the turntable motor cover by snipping o...

Page 32: ...ecause the bracket may be damaged Make sure that the fan blade rotates smoothly after installation Make sure that the axis of the shaft is not slanted 5 Install the fan motor to the the oven cavity back plate with the two 2 screws 6 Connect the wire leads to the fan motor referring to the pictorial diagram Side View Rear View 1 Disconnect the power supply cord and remove outer case 2 Open the door...

Page 33: ...he door can be opened 3 Monitor switch contacts close when door is opened 4 Re install outer case and check for microwave leakage around door with an approved microwave survey meter Refer to Microwave Measurement Procedure Figure C 3 Latch Switch Adjustments REMOVAL 1 Disconnect the power supply cord 2 Push the open button and open the door slightly 3 Insert a putty knife thickness of about 0 5mm ...

Page 34: ... tabs of the door frame 1 3 Slide the door glass leftwards and insert the left edge of door glass into the two 2 tabs of the door frame 2 Re install the door glass stopper to the door frame so that the two 2 holes of the door glass stopper fit to the two 2 pins of the door frame And hold the door glass stopper with one 1 screw 3 Re installthelatchspringtothelatchhead Re installthe latch spring to ...

Page 35: ...OTE The neutral WHT GRY wire must be connected to the terminal with N mark on the power supply cord RED WHT RED WHT WHT ORG WHT PNK GRN GRN to Oven cavity WHT WHT RED BLK WHT WHT BLUE MARK WHT RED WHT CAVITY TEMP FUSE MAGNETRON TEMP FUSE FAN MOTOR MONITOR FUSE HOLDER RED RED WHT 1 WHT GRY WHT GRN ORG ORG CN A H N NOTE The grounding conductor of the power supply cord has been grounded by power supp...

Page 36: ...10µ 35v C2 1000µ 35v C4 10µ 35v R1 2 4k 1SS270A 1SS270A D1 D4 11ES1 D6 R5 4 7k R2 680 1 2w R3 510 1 2w R6 3 3k Q2 2SB1238 SP1 PKM22EPT Q1 2SB1238 RY1 RY2 Q3 KRC243M CN C 12PIN LEAD WIRE HARNESS LED GND VC VA INT VR BUZZER MICRO NC NC DOOR SENSING SWITCH OVEN LAMP TURNTABLE MOTOR FAN MOTOR AC AC MICRO DOOR SENSING SWITCH OVEN LAMP TURNTABLE MOTOR FAN MOTOR C10 C 2 C 3 C 1 C 4 C 9 C 5 C 6 C 7 C 8 C1...

Page 37: ...r Level Keep Warm Plus 15 Minute Recipes Defrost Center Custom Help Baked potatoes Sensor reheat Minute Plus Vegetables Rice 1 6 2 7 3 8 4 9 5 0 Poultry Ground meat Entrees Timer Clock Stop Clear C61 330p 50v C62 330p 50v C63 330p 50v C64 330p 50v C65 330p 50v R75 270k R60 15k R61 15k R62 15k R63 15k R64 15k R65 15k R66 15k R67 15k R76 270k R77 270k R78 270k R79 270k R70 15k R71 15k R72 15k R73 15...

Page 38: ...S 4 Printed Wiring Board of Power Unit WH 1 SH B SH A 1 C3 C4 C5 R3 C2 F C1 10 D4 D2 D1 D3 J1 D9 D10 RY3 CN D D8 ZD1 VRB D U R2 R1 R6 R5 SP1 3 E B D6 D5 Q2 R4 2 6 11 P S RY2 T1 AC VRS1 5 D7 OMIF D U 9 8 7 E Q1 B 4 E RY1 AC OL TTM FM B Q3 CN C CN C CN B CN A 1 1 9 12 1 1 1 2 XA VH 2 2 ...

Page 39: ...5V 1 AF C3 RC KZA087DRE0 J Capacitor 0 1 uF 50V 1 AA C4 5 VCEAB31VW106M J Capacitor 10 uF 35V 2 AA D1 4 VHD11ES1 1 J Diode 11ES1 4 AB D5 8 VHD1SS270A 1 J Diode 1SS270ATA 4 AA Q1 2 VS2SB1238 3 J Transistor 2SB1238 2 AA Q3 VSKRC243M 3 J Transistor KRC243M 1 AB R1 VRD B12EF242J J Resistor 2 4k ohm 1 4W 1 AA R2 VRD B12HF681J J Resistor 680 ohm 1 2W 1 AA R3 VRD B12HF511J J Resistor 510 ohm 1 2W 1 AB R4...

Page 40: ...ole cover 1 AA 6 4 FROLPB025MRK0 M Turntable support 1 AN 6 5 NTNT A099WRE0 M Turntable tray 1 AT 6 6 TCAUAB037MRR0 M Monitor caution label 1 AA 6 7 TCAUAB038MRR0 M DHHS Screw caution label 1 AB 6 8 TINSEB267MRR0 M Operation manual 1 AD 6 9 QW QZB016MRE0 M High voltage wire A 1 AD 6 10 TCADUB006MRR0 M Recipe card 1 AC 6 11 TLAB B040MRR0 M Menu label 1 AD SCREWS NUTS AND WASHERS 7 1 LX BZA041WRE0 M...

Page 41: ... AND CABINET PARTS 2 3 4 7 6 7 1 5 4 6 4 8 4 11 7 6 7 2 1 15 4 9 6 11 6 3 6 5 6 4 2 1 7 6 1 12 4 10 4 13 7 2 7 2 4 3 1 13 1 10 7 3 7 6 7 6 1 9 7 8 7 8 4 2 7 5 1 11 1 3 1 4 7 1 1 8 1 8 4 4 7 1 4 1 1 1 1 2 2 2 2 2 2 2 2 2 7 5 7 5 4 12 7 5 6 6 1 7 1 6 4 5 1 14 7 4 7 7 7 4 7 9 7 9 7 7 ...

Page 42: ... 2 3 A B C D E F G H A B C D E F G H Actual wire harness may be different from illustration 6 9 6 2 6 1 5 6 5 8 3 3 1 3 3 2 3 3 4 3 3 3 5 4 5 5 5 2 3 3 3 5 3 4 3 6 3 6 3 6 3 1 3 2 5 9 5 1 5 3 5 7 CONTROL PANEL PARTS MISCELLANEOUS DOOR PARTS ...

Page 43: ...BAG SSAKHB007MRE0 PACKING CASE SPAKCB309MRR3 R 530EK SPAKCB309MRR2 R 530EW TOP PAD ASSEMBLY FPADBB050MRE0 INTO THE OVEN CAVITY 6 5 TURNTABLE TRAY 6 4 TURNTABLE SUPPORT 6 8 OPERATION MANUAL TRAY PACK SPADPB042MRE0 BOTTOM PAD ASSEMBLY FPADBB051MRE0 TRAY HOLDER SPADFB051MRE0 6 10 RECIPE CARD ...

Page 44: ...T 2001 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording orotherwise withoutprior written permission of the publisher ...

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