background image

1

R-1502

WARNING TO SERVICE PERSONNEL

Microwave ovens contain circuitry capable of pro-
ducing very high voltage and current, contact with
following parts 

 

may result in a severe, possibly

fatal, electrical shock.

(Example)

High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem-
bly,  High Voltage Harness etc..

Read the Service Manual carefully and follow all
instructions.

Before Servicing

1. Disconnect the power supply cord

,  and then

remove outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.

WARNING:RISK OF ELECTRIC SHOCK.

DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.

The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the high-
voltage capacitor (that is the connecting lead of the high-
voltage rectifier) against the chassis with the use of an
insulated screwdriver.

Whenever troubleshooting is performed the power supply
must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power

transformer.

5. Ensure that these leads remain isolated from other

components and oven chassis by using insulation tape.

6. After that procedure, reconnect the power supply cord.

When the testing is completed,

1. Disconnect the power supply cord, and then remove

outer case.

2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power

transformer.

5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is

installed.

7. Run the oven and check all functions.

After repairing

1. Reconnect all leads removed from components during

testing.

2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is

installed.

4. Run the oven and check all functions.

Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out 

Before Servicing

 procedure and re-

examine the connections to the component being tested.

When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and microwave leakage test should be  carried out.

Don't Touch !
Danger High Voltage

Summary of Contents for Carousel R-1502

Page 1: ...esult in a severe possibly fatal electrical shock High Voltage Capacitor High Voltage Power Transformer Magnetron High Voltage Rectifier Assembly High Voltage Harness etc TABLE OF CONTENTS Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORESERVICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVE...

Page 2: ...ation and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner BEFORE SERVICING Before servicing an operative unit perform a microwave emission check as per the Mi...

Page 3: ...citor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Reconne...

Page 4: ...nter of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on Full Power ...

Page 5: ... The door is tightly closed B The door brackets and hinges are not defective C The door packing is not damaged D The door is not deformed or warped E There is no other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing Se...

Page 6: ... of Full Power P 20 approx 20 of Full Power P 10 approx 10 of Full Power P 0 No power throughout the cooking time KEEP WARM pad POPCORN pad HOT WATER pad REHEAT CENTER pads COOK CENTER pads DEFROST CENTER pads Number selection pads POWER LEVEL pad TIMER CLOCK pad LIGHT HI LO button FAN HI LO button STOP CLEAR button START MINUTE PLUS button Oven Cavity Light 20W x 1 Incandescent light bulb Safety ...

Page 7: ...throughwindow 2 Doorhinges 3 Waveguidecover 4 Turntable motor shaft 5 Oven lamp Itwilllightwhenovenisoperatingordoorisopen 6 Door latches The oven will not operate unless the door is securely closed 7 One touch door open button 8 Auto Touch control panel 9 Time display Digital display 99 minutes 99 seconds 10 Ventilationopenings 11 LightCover 12 Grease filters 13 Removableturntable The turntable w...

Page 8: ...HT HI LO FAN HI LO STOP CLEAR START MINUTE PLUS REHEAT CENTER DEFROST CENTER COOK CENTER 1 Casserole 2 Soup 3 Pizza 4 Beverage 5 Dinner Plate 6 Fresh Rolls Muffins 7 Frozen Rolls Muffins 8 Canned Vegetables 2 5 8 3 6 9 1 4 7 0 NOTE Some one touch cooking features such as MINUTE PLUS are disabled after three minutes when the oven is not used These features are automatically enabled when the door is...

Page 9: ...GLSPB004MRE0 M Hood lamp glass 1 AH 2 8 PCOVPB102MRT0 M Base cover 1 AQ CONTROL PANEL PARTS 3 1 CPWBFB060MRU0 M Control unit 1 BF 3 1A QCNCMA017JDZZ M 3 pin connector CN A 1 AA 3 1B QCNCMA448DRE0 M 5 pin connector CN B 1 AA 3 1C QCNCMA275DRE0 J 2 pin connector CN E 1 AB 3 1D FW VZB189MRE0 M Lead wire harness CN C 1 AB C1 RC KZA087DRE0 J Capacitor 0 1 uF 50V 1 AB C2 VCEAB31VW108M J Capacitor 1000 u...

Page 10: ... 6 1 CFZK B460MRK0 M Installation material assembly 1 AH 6 1 1 LBSHC0040MRE0 M Grommet 1 AC 6 1 2 LX BZ0195WRE0 M Toggle screw 4 AC 6 1 3 LX MZB001MRE0 M Cord holder 1 AB 6 1 4 XBRSD50P60000 M Screw 5mm x 60mm 2 AA 6 1 5 XOTSD40P12000 M Screw 4mm x 12mm 3 AA 6 1 6 XTSSD50P35000 M Screw 5mm x 35mm 6 AA 6 1 7 XWHSD50 16300 M Washer 2 AA 6 1 8 LANG B002MRP0 M Scale plate 2 AD 6 2 TINSKB081MRR0 M Top ...

Page 11: ... parts Distributor for your area Defective parts requiring return should be returned as indicated in the Service Policy PACKING AND ACCESSORIES 4 3 TURNTABLE TRAY TOP PAD BOTTOM PAD PACKING CASE ACCESSORY PACK WRAP COVER DOOR PAD Non replaceable items DOOR PROTECTOR GREASE FILTER x 2 6 11 INSTALL MATERIAL ASSEMBLY 6 1 6 3 OPERATION MANUAL WALL TEMPLATE INSTALLATION INSTRUCTION 6 2 TOP EXHAUST DAMP...

Page 12: ... 6 6 7 1 1 14 7 5 7 5 7 5 7 5 7 3 6 8 7 3 4 13 2 4 4 7 4 15 4 8 7 10 6 11 2 8 1 13 7 2 1 16 7 3 7 2 1 4 1 11 2 7 6 11 1 10 4 21 7 8 1 11 1 9 4 13 4 14 7 7 4 16 4 16 4 20 4 5 1 7 4 22 1 6 7 3 7 3 7 3 7 3 2 3 4 9 7 4 1 8 1 16 1 13 4 6 4 3 4 2 4 11 7 8 7 3 7 3 7 3 2 5 4 19 6 12 2 1 7 3 7 3 4 12 1 12 7 3 1 3 1 15 1 2 1 1 4 4 7 9 2 7 1 2 7 2 1 5 ...

Page 13: ... E F G H A B C D E F G H 6 4 6 5 6 9 6 1 6 1 1 6 1 2 6 1 3 6 1 7 6 1 8 6 1 5 6 1 6 6 1 4 5 2 3 3 2 3 3 2 1 3 2 2 5 2 3 5 2 2 5 2 1 5 2 5 3 5 4 5 1 5 4 1 5 5 5 5 3 3 3 2 4 3 2 7 3 3 5 3 5 3 1 3 4 3 5 CONTROL PANEL PARTS DOOR PARTS MISCELLANEOUS ...

Page 14: ...12 R 1502 NOTES ...

Page 15: ...13 R 1502 NOTES ...

Page 16: ...2 BY SHARP CORPORATION ALL RIGHTS RESERVED Nopartofthispublicationmaybereproduced stored in retrieval systems or transmitted in any form or by any means electronic me chanical photocopying recording or other wise without prior written permission of the publisher ...

Reviews: