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Sharp AF-R100FX Service Manual Download Page 12

AFS120FX

1 – 10

[2] WIRING DIAGRAM

[3] EXTERNAL DIMENSION

Model

A (mm)

B (mm)

C (mm)

AF-S60FX

470

415

320

AF-S80FX

AF-R80FX

AF-S100FX

AF-R100FX

485

585

365

AF-S120FX

AF-R120FX

CONTROL BOARD

EVAPORATOR SENSOR

AMBIENT SENSOR

CN1

CN3

CN7

P1

P2

P3

P4

COMP

L

CAPACITOR

COMPRESSOR

OVERLOAD RELAY

POWER SUPPLY

FAN MOTOR

P5

DISPLAY

BOARD

BLACK

BLACK

BLACK

BLUE

BLUE

WHITE

WHITE

GREEN

YELLOW

RED

RED

Y/G

BLUE

A

B

C

Summary of Contents for AF-R100FX

Page 1: ...RATION CONTENTS Parts marked with are important for maintaining the safety of the set Be sure to replace these parts with specified ones for maintaining the safety and performance of the set This document has been published to be used for after sales service only The contents are subject to change without notice Room Air Conditioner AF S60FX AF R80FX AF S80FX AF S85FX AF R100FX AF S100FX AF R120FX...

Page 2: ...rd 2 Inspect the service cord for damage or wear If a short circuit is found replace all parts which have been overheated or damaged by the short circuit 3 After servicing the unit make an insulation resistance test to protect the customer from being exposed to shock hazards INSULATION RESISTANCE TEST 1 Unplug the power cord and connect a jumper lead between the two 2 live pins 2 The grounding con...

Page 3: ...ondenser Louver fin Grooved tube 7mm hair pin Control O D x I D x Length x Q ty mm Capil lary Tube 2 5 x 1 3 x 1000 x 1 Refrigerant Volume R 22 OZ Factory Charge 12 7 NET DIMENSIONS Width Height Depth Inch mm 18 5 470 x 12 6 320 x 16 3 415 Net Weight Lbs 46 3 GROSS DIMENSIONS Width Height Depth Inch mm 22 0 560 x 14 8 375 x 18 7 472 Gross Weight Lbs 57 3 FAN SYSTEM Indoor side Evaporator Centrifug...

Page 4: ... hair pin Control O D x I D x Length x Q ty mm Capil lary Tube 2 5 x 1 1 x 1000 x 2 Refrigerant Volume R 22 OZ Factory Charge 16 9 NET DIMENSIONS Width Height Depth Inch mm 18 5 470 x 12 6 320 x 16 3 415 Net Weight Lbs 46 3 GROSS DIMENSIONS Width Height Depth Inch mm 22 0 560 x 14 8 375 x 18 7 472 Gross Weight Lbs 50 7 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Condenser Propel...

Page 5: ...m hair pin Control O D x I D x Length x Q ty mm Capil lary Tube 2 5 x 1 1 x 1000 x 2 Refrigerant Volume R 22 OZ Factory Charge 16 9 NET DIMENSIONS Width Height Depth Inch mm 18 5 470 x 12 6 320 x 16 3 415 Net Weight Lbs 54 0 GROSS DIMENSIONS Width Height Depth Inch mm 22 0 560 x 14 8 375 x 18 7 472 Gross Weight Lbs 61 7 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Condenser Prope...

Page 6: ...m hair pin Control O D x I D x Length x Q ty mm Capil lary Tube 2 5 x 1 1 x 1000 x 2 Refrigerant Volume R 22 OZ Factory Charge 16 9 NET DIMENSIONS Width Height Depth Inch mm 18 5 470 x 12 6 320 x 16 3 415 Net Weight Lbs 54 0 GROSS DIMENSIONS Width Height Depth Inch mm 22 0 560 x 14 8 375 x 18 7 472 Gross Weight Lbs 61 7 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Condenser Prope...

Page 7: ...m hair pin Control O D x I D x Length x Q ty mm Capil lary Tube 2 5 x 1 3 x 1150 x 2 Refrigerant Volume R 22 OZ Factory Charge 19 4 NET DIMENSIONS Width Height Depth Inch mm 18 9 480 x 14 4 365 x 22 6 575 Net Weight Lbs 72 7 GROSS DIMENSIONS Width Height Depth Inch mm 22 1 560 x 17 1 435 x 24 6 625 Gross Weight Lbs 83 7 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Condenser Prope...

Page 8: ...m hair pin Control O D x I D x Length x Q ty mm Capil lary Tube 2 5 x 1 3 x 1150 x 2 Refrigerant Volume R 22 OZ Factory Charge 19 4 NET DIMENSIONS Width Height Depth Inch mm 18 9 480 x 14 4 365 x 22 6 575 Net Weight Lbs 77 1 GROSS DIMENSIONS Width Height Depth Inch mm 22 1 560 x 17 1 435 x 24 6 625 Gross Weight Lbs 88 1 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Condenser Prope...

Page 9: ... Control O D x I D x Length x Q ty mm Capil lary Tube 2 5x1 1x800x1 2 5x1 1x1000x1 2 5x1 1x1050x2 Refrigerant Volume R 22 OZ Factory Charge 26 8 NET DIMENSIONS Width Height Depth Inch mm 18 9 480 x 14 4 365 x 22 6 575 Net Weight Lbs 74 9 GROSS DIMENSIONS Width Height Depth Inch mm 22 1 560 x 17 1 435 x 24 6 625 Gross Weight Lbs 85 9 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Co...

Page 10: ...ontrol O D x I D x Length x Q ty mm Capil lary Tube 2 5x1 1x800x1 2 5x1 1x1000x1 2 5x1 1x1050x3 Refrigerant Volume R 22 OZ Factory Charge 26 8 NET DIMENSIONS Width Height Depth Inch mm 18 9 480 x 14 4 365 x 22 6 575 Net Weight Lbs 77 2 GROSS DIMENSIONS Width Height Depth Inch mm 22 1 560 x 17 1 435 x 24 6 625 Gross Weight Lbs 88 2 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Cond...

Page 11: ...ontrol O D x I D x Length x Q ty mm Capil lary Tube 2 5x1 1x800x1 2 5x1 1x1000x1 2 5x1 1x1050x3 Refrigerant Volume R 22 OZ Factory Charge 26 8 NET DIMENSIONS Width Height Depth Inch mm 18 9 480 x 14 4 365 x 22 6 575 Net Weight Lbs 77 2 GROSS DIMENSIONS Width Height Depth Inch mm 22 1 560 x 17 1 435 x 24 6 625 Gross Weight Lbs 88 2 FAN SYSTEM Indoor side Evaporator Centrifugal fan Outdoor side Cond...

Page 12: ... S80FX AF R80FX AF S100FX AF R100FX 485 585 365 AF S120FX AF R120FX CONTROL BOARD EVAPORATOR SENSOR AMBIENT SENSOR CN1 CN3 CN7 P1 P2 P3 P4 COMP L CAPACITOR COMPRESSOR OVERLOAD RELAY POWER SUPPLY FAN MOTOR P5 DISPLAY BOARD BLACK BLACK BLACK BLUE BLUE WHITE WHITE GREEN YELLOW RED RED Y G BLUE A B C ...

Page 13: ...AFS120FX 2 1 AFS120FX Service Manual CHAPTER 2 MICROCOMPUTER CONTROL SYSTEM 1 ELECTRONIC CONTROL CIRCUIT DIAGRAM ...

Page 14: ...AFS120FX 2 2 2 PRINTED WIRING BOARD 1 Main control PWB ...

Page 15: ...AFS120FX 2 3 2 Display control PWB ...

Page 16: ...frigeration cycle and the flow of the refrigerant in the cooling cycle 2 TROUBLESHOOTING GUIDE In general possible trouble is classified in three kinds One is called Starting Failure which is caused from an electrical defect another is ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application and the other is called the Structure Damage ROOM AIRCONDITION...

Page 17: ...oltage between P1 P2 P3 on main PCB and N on power cord Any one of three no voltage Replace the motor Check wiring No Yes Replace the main PCB When operating in FAN ONLY is there still same noise Check whether the pipes are vibrating or coming into contact with other pipes or compressor No Yes Check whether the air out frame is vibrati ng or there is something bloc king swing Replace the motor Che...

Page 18: ...connec tion loose Connect wire Refer to wiring diagram for terminal identification Repair or replace loose terminal Main PCB failure Select fan speed and Check the voltage on main PCB Replace the main PCB if no voltage in all three Capacitor Discharge capaci tor before testing Test capacitor Replace if not within 10 of manufacture s rating Replace if shorted open or damaged Will not rotate Fan bla...

Page 19: ...tor Clean or replace if restricted Fan motor Check the fan capacitor and replace if not within 10 of manufactures rating Room structure Take proper measures to make the door and windows sealed well if gap is found Air flow Clean or remove if any barrier is found to block the inlet outlet wind flow of the unit Sunlight Add a awning if the condenser is exposed to the sunlight Less refrigerant Check ...

Page 20: ...AFS120FX 3 5 MEMO ...

Page 21: ...ON MARK SPARE PARTS DELIVERY SECTION For U S A only Contact your nearest SHARP Parts Distributor to order For location of SHARP Parts Distributor Please call Toll Free 1 800 BE SHARP Room Air Conditioner MODELS AF R100FX AF S100FX AF R120FX AF S120FX AF S125FX AF S60FX AF R80FX AF S80FX AF S85FX 1 Chassis Lower shutter frame Small 2 Electric control system Cabinet and shutter Front panel ass y Sma...

Page 22: ...ssis Lower shutter frame Small 1 LCHS A487JBTA AZ Chassis S60FX 1 LCHS A494JBTA AZ Chassis R80FX 1 LCHS A496JBTA AZ Chassis S80FX S85FX 2 LANGKA196JBTA AM Lower shutter frame 1 2 Air flow system Electric control system Front panel assy for manual model for electric model Cabinet and shutter Refrigerant system ...

Page 23: ...AM Control box 10 HPNLCA880JBEA AD display panel 11 RH HXA050JBZZ AM Evaporator temp sensor 12 RH HXA049JBZZ AM Indoor temp sensor 16 LANGKA195JBFA AD Connection bar to cabinet 17 GCAB A300JBTA BC Cabinet 20 GWAKPA171JBFA BA Front panel included in 44 21 PFILMA207JBEA AG Air filter included in 44 22 GWAK A320JBFA AV Panel frame included in 44 23 MLOV A405JBFA AM Horizontal louver included in 44 24...

Page 24: ...A570JBEZ BN Evaporator R80FX S80FX S85FX 33 PPIPCH321JB1Z AM Suction pipe S60FX 33 PPIPCH394JB1Z AM Suction pipe R80FX 33 PPIPCH395JB1Z AL Suction pipe S80FX S85FX 34 PCON A549JBEZ BN Condenser S60FX 34 PCON A555JBEZ BS Condenser R80FX 34 PCON A559JBEZ BR Condenser S80FX S85FX 36 PCMPRA476JBEZ BZ Compressor S60FX 36 PCMPRA488JBEZ CB Compressor R80FX 36 PCMPRA489JBEZ CB Compressor S80FX S85FX 39 PP...

Page 25: ...nual A 8 PSEL C969JBEZ AF Window sash seal A 9 PSEL C970JBEZ AF Window sash seal A 10 LX BZA410JBEZ AD Screw A A 11 LSTP A032JBTA AD Closure lock A 12 LSTP A031JBTA AD Window lock A 13 UBATUA027JBE0 AE Battery B 1 LANGKA194JBTA AN Upper shutter frame B 2 LX BZA409JBEZ AD Screw B 5 Others Small 41 SPAKCB855JBEZ AR Package S60FX 41 SPAKCB925JBEZ AR Package R80FX 41 SPAKCB926JBEZ AR Package S80FX 41 ...

Page 26: ...IPTION 6 Chassis Lower shutter frame Medium 1 LCHS A488JBTA BD Chassis S100FX R120FX 1 LCHS A492JBTA BC Chassis R100FX 1 LCHS A495JBTA BC Chassis S120FX S125FX 2 LANGKA200JBTA AM Lower shutter frame 1 2 Air flow system Electric control system Front panel assy Cabinet and shutter Refrigerant system ...

Page 27: ...BA Display board 10 HPNLCA881JBFA AM Control box 10 HPNLCA880JBEA AD display panel 11 RH HXA050JBZZ AM Evaporator temp sensor 12 RH HXA049JBZZ AM Indoor temp sensor 16 LANGKA199JBFA AD Connection bar to cabinet 17 GCAB A301JBTA BF Cabinet 18 LANGKA198JBTA AN Upper shutter frame 20 GWAKPA174JBFA BC Front panel included in 47 21 PFILMA213JBEA AG Air filter included in 47 22 GWAK A325JBFA AX Panel fr...

Page 28: ...CH323JB1Z AK Suction pipe S100FX R120FX 36 PPIPCH397JB1Z AP Suction pipe R100FX 36 PPIPCH400JB1Z AQ Suction pipe S120FX S125FX 37 PCON A550JBEZ BX Condenser S100FX 37 PCON A556JBEZ BU Condenser R100FX 37 PCON A557JBEZ BX Condenser R120FX 37 PCON A558JBEZ BX Condenser S120FX S125FX 39 PCMPRA477JBEZ CA Compressor S100FX 39 PCMPRA490JBEZ CC Compressor R100FX 39 PCMPRA491JBEZ CD Compressor R120FX 39 P...

Page 29: ...JBTZ AG Operation manual A 8 PSEL C967JBEZ AG Window sash seal A 9 PSEL C968JBEZ AG Window sash seal A 10 LSTP A030JBTA AD Window lock A 11 LX BZA410JBEZ AD Screw A 12 LSTP A033JBTA AD Closure lock A 13 UBATUA027JBE0 AE Battery 10 Others Medium 44 SPAKCB856JBEZ AU Package S100FX 44 SPAKCB928JBEZ AU Package R100FX 44 SPAKCB929JBEZ AU Package R120FX 44 SPAKCB930JBEZ AU Package S120FX 44 SPAKCB931JBE...

Page 30: ...4 AD MLOV A424JBFA 7 24 AD N NFANPA125JBFA 3 30 AP NFANPA126JBFA 8 32 AP NFANSA047JBFA 3 26 AY NFANSA048JBFA 8 26 AR P PCMPRA476JBEZ 3 36 BZ PCMPRA477JBEZ 8 39 CA PCMPRA488JBEZ 3 36 CB PCMPRA489JBEZ 3 36 CB PCMPRA490JBEZ 8 39 CC PCMPRA491JBEZ 8 39 CD PCMPRA492JBEZ 8 39 CC PCON A549JBEZ 3 34 BN PCON A550JBEZ 8 37 BX PCON A555JBEZ 3 34 BS PCON A556JBEZ 8 37 BU PCON A557JBEZ 8 37 BX PCON A558JBEZ 8 3...

Page 31: ...AFS120FX 11 TINSEA412JBTZ 4 A 7 AG TINSEA413JBTZ 9 A 7 AG U UBATUA027JBE0 4 A 13 AE 9 A 13 AE PARTS CODE No PRICE RANK NEW MARK PART RANK ...

Page 32: ...tion may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission of the publisher SHARP CORPORATION Appliance Systems Group Quality Assurance Department AFS120FX ...

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