Sharp AE-X2M14LR Service Manual Download Page 18

3 – 3

0

-0

1

-0

5

-0

6

-0

7

-0

8

-0

11

-0

2

-0

-1

-2

-3

-1

-2

-3

-1

-2

-5

-4

-1

-2

-3

Sta

tus

of

ind

oor/out

doo

r

uni

ts

Ind

ica

tion

by

LED1

on

outd

oor

unit

*2

Indication

on

ind

oor

unit

C

onten

to

fd

ia

gno

sis

In

spection

loc

ation

/m

etho

d

Reme

dy

Fl

oor

/ceil

ing

Wall

(P

anel)

Li

ghti

ng

pat

ter

n

at

the

time

of

tim

er

lamp

lighti

ng

M

ain

Sub

fo

r

5

second

s

Ma

inc

at

eg

or

y

S

ub

cat

eg

ory

Indoo

r/o

utdo

or

units

in

operat

ion

Nor

m

al

flashing

N

or

ma

l

_

_

_

_

_

Ind

oor/outd

oor

un

its

in

com

plete

shu

tdo

w

n

1t

im

e

Oper

ati

on

lamp(R

ED)

C

luste

r

lam

p(

B

LUE)

Oper

ati

on

lam

p(

RED)

Cl

uster

la

mp(BLUE)

Oper

ati

on

lamp(R

ED)

Cluster

lamp

(BL

U

E)

Oper

ation

lamp(R

ED)

Cluster

lamp

(BLUE)

O

pe

rati

on

lam

p(

RED)

C

luste

r

lam

p(

B

LUE)

Oper

ation

lamp(R

ED)

C

luste

r

lam

p(

B

LUE)

Oper

ati

on

lamp(R

E

D

)

C

luste

r

lam

p(

B

LUE)

O

perati

on

lam

p(

RED)

Cluster

lamp(BLUE)

O

perati

on

lam

p(

RED)

C

luste

r

lam

p(BLUE)

Oper

ati

on

lamp(R

E

D

)

C

luste

r

lam

p(

B

LUE)

Oper

ati

on

lamp(R

ED)

Cl

uster

lamp(

BL

U

E

)

Oper

ati

onl

amp(

RED)

Cl

uster

lamp(BL

U

E

)

O

per

ati

onl

am

p(RED

)

Cl

us

ter

lam

p(BLU

E

)

Oper

ati

onl

amp(

R

ED

)

Cl

uster

lam

p(BL

U

E

)

Opera

tio

nl

amp(

R

ED

)

Cl

uster

lam

p(BL

U

E

)

O

per

ati

onl

am

p(

RED

)

Cl

us

ter

lam

p(BLU

E

)

Oper

ati

on

la

mp(

RED)

Cl

uster

lamp(BL

U

E

)

Oper

ation

la

mp(

RED)

Cl

uster

lamp(BL

U

E

)

Opera

tio

nl

amp(

R

ED

)

Cl

uster

lam

p(BL

U

E

)

O

pe

ratio

nl

am

p(RED

)

Cl

us

te

rl

am

p(BL

U

E

)

Oper

ati

onl

amp(

R

ED

)

Cl

uster

lam

p(BL

U

E

)

Ou

tdoo

r

unit

thermistor shor

t-

circ

uit

(1)

Mea

sur

e

re

sis

ta

nce

of

the

outd

oor

unit

th

ermistors.

(TH

2

~

4,6~8

:Approx.4.

4k

at

25ºC

(2)C

he

ckt

he

lea

dw

ire

of

the

outd

oor

unit

thermistor

for

torn

she

ath

and

shortcir

cuit.

(3)N

o

abno

rm

ality

foun

di

na

bove

in

spect

ions

(1)

and

(2).

(1)R

ep

la

ce

th

eo

ut

door

unit

thermisto

r

as

sem

bly.

(2)R

ep

lace

th

eo

ut

door

un

it

therm

istor

as

sem

bly.

(3

)R

eplace

the

ou

tdoo

r

unit

contr

ol

PCB

as

sem

bly.

Ind

oor/out

door

un

itsi

n

comp

le

te

shu

tdown

2t

im

e

Cy

cle

te

mperat

ure

(1)

Che

ckt

heo

utdoo

r

unit

air

outlet

for

blockag

e.

(2)C

heck

if

th

ep

ow

er

sup

ply

voltage

is

A

C

230V

at

full

po

w

er.

(3)C

he

ck

the

pi

pec

on

nections

fo

r

refrigerant

lea

ks.

(4)Mea

su

re

resista

nc

e

of

the

outd

oor

unit

com

pr

essor

thermistor

.

(T

H1:App

rox.

53k

at

25ºC)

(5)Check

the

expa

nsi

on

valve

for

pr

oper

operat

io

n.

(1

)En

sure

uno

bstructed

ai

r

flow

from

the

outd

oor

unit

air

ou

tlet.

(2)

C

on

nect

pow

er

su

pply

of

pr

op

er

voltage.

(3)C

ha

rge

the

sp

ecifi

eda

m

oun

to

fr

ef

rig

er

an

t.

(4)

Re

pl

ace

the

out

door

un

it

compressor

the

rm

isto

r

as

sem

bly.

(5)R

ep

la

ce

the

expan

si

on

valve

coil,expan

si

on

valve

or

outdo

or

unit

cont

rol

PCB

assem

bly.

Ind

oor

un

iti

n

operation

Out

door

uni

ti

n

tem

porar

y

sto

p

(T

emporar

ys

to

p

for

cycl

ep

rot

ection

)

(T

empo

ra

rys

to

p

for

cycl

e

pr

otection

)

(Tem

porary

stop

for

cy

cle

prote

ct

ion)

IPM

hi

ght

empe

ra

tur

e

err

or

(1)Mea

sur

e

re

si

sta

nce

of

the

heat

-sink

th

er

m

isto

r

(CN

8B).

(1)C

ha

nge

the

heat-sink

thermi

sto

r.

Indo

or/outd

oor

units

in

complet

es

hu

tdown

5t

im

e

Ou

tdoo

r

unit

thermistor

open

-

ci

rcu

it

(1)Check

conn

ector

C

N8A

an

dC

N

8Co

ft

he

ou

tdoo

r

unit

the

rm

isto

r

for

se

cure

in

stall

ation.

(2)

M

easure

resistance

of

ou

tdoo

r

thermistors

T

H1

~

4,

6

~8

.

(3

)Check

the

lea

dw

ires

of

thermistors

T

H1

~

4,

6~8o

n

the

outdo

or

uni

t

co

ntrol

P

C

B

for

open

-circuit.

(4)N

o

ab

norm

ality

found

in

above

inspe

ctions

(1

)th

ro

ug

h(

3)

.

(1

)Corr

ect

the

insta

llatio

n.

(2)R

ep

la

ce

the

out

do

or

unit

thermistor

assemb

ly

.

(3)

Re

pl

ace

the

out

door

un

it

the

rmistor

assem

bly.

(4)Re

pl

ace

th

eo

utdoo

r

unit

cont

rol

PCB

as

se

mbly.

In

doo

r/

out

doo

ru

nits

in

co

m

ple

te

sh

utd

ow

n

6

time

Ou

tdoor

unit

DC

C

ur

re

nt

D

C

overcurre

nt

err

or

(1)IPM

cont

inuity

ch

ec

k.

(2)Check

the

IPM

and

heat

si

nkf

ors

ecure

in

sta

lla

tion.

(3)Che

ckt

he

ou

tdoo

ru

nit

fan

mo

to

rf

orp

ro

pe

r

ro

tation

.

(4

)No

abn

orma

lity

fo

un

di

n

ab

ove

in

spectio

ns

(1)throu

gh

(3

).

(5

)No

abn

or

ma

lit

y

fo

und

in

ab

ove

in

spect

io

ns

(1)th

ro

ugh

(4

).

(1)R

eplac

e

the

ou

tdoor

un

it

IPM

P

CB

assemb

ly.

(2)Corr

ect

the

insta

lla

tion

(tigh

te

n

th

e

screws

).

A

pp

ly

si

lic

on

grea

se.

(3)Repl

ace

th

eo

utdoor

unit

fan

mot

or.

(4

)Re

pl

ace

the

ou

tdoo

r

unit

IP

MP

C

B

as

se

mb

ly.

(5

)R

ep

lace

the

co

m

pressor.

In

doo

r/out

doo

ru

ni

ts

in

co

mpl

ete

sh

utd

ow

n

7

time

Ou

td

oo

ru

ni

t

AC

Curr

ent

AC

ov

erc

ur

ren

te

rror

(1)

Ens

ur

e

un

obst

ru

ct

ed

air

flow

from

the

ou

td

oor

un

it

air

ou

tlet.

(2)Che

ck

the

out

doo

r

unit

fan

mo

tor.

(1)En

su

re

un

obs

tr

uc

ted

air

flow

from

the

ou

tdo

or

un

it

air

ou

tlet.

(2)C

heck

the

ou

tdoo

ru

ni

tf

an

mo

tor.

AC

curr

en

te

rror

w

he

n

O

FF

(1)IPM

con

tinuity

ch

eck

(1)R

eplace

the

ou

td

oor

IPM

P

W

B

AC

maximu

mc

urr

ent

er

ror

(1)En

su

re

un

obst

ru

ct

ed

air

flow

from

the

ou

tdo

or

un

it

air

ou

tlet.

(2)C

heck

the

ou

tdoo

ru

ni

tf

an

mo

tor.

(1)En

su

re

un

ob

st

ru

ct

ed

air

flow

from

th

e

ou

tdo

or

un

it

air

ou

tlet.

(2)

Check

the

out

doo

ru

ni

tf

an

mo

tor.

AC

curre

ntd

efici

ency

er

ror

(1)R

epl

ace

the

ou

td

oor

un

it

con

tr

olP

C

B

as

semb

ly.

(2)Ch

arge

the

spe

ci

fie

da

mo

un

tof

re

fri

geran

t.

(3)C

orr

ect

refrig

eran

tclog

s.

(S

to

p

valve

,p

ipe

,exp

ansio

n

valve)

(1)R

ep

lace

the

ou

td

oor

un

it

co

nt

ro

lP

C

B

as

se

mb

ly.

(2)C

harge

the

sp

eci

fie

da

mo

un

to

fr

efri

gera

nt

.

(3)

Corr

ec

tr

ef

rigerant

cl

og

s.(

S

top

val

ve,pi

pe,ex

pans

ion

va

lv

e)

In

do

or

/out

doo

r

units

in

comple

te

sh

utdown

Ab

normal

wi

re

che

ck

Abnorm

al

wi

re

check

er

ror

(1)C

heck

th

ee

xp

an

sion

va

lve.

(un

it

A-

C)

(2)Are

fo

ur

exp

an

si

on

val

ve

sc

on

nec

ted

bym

ista

ke

(3)Che

ck

th

e

w

iring

betw

een

units.

(1)R

eplace

the

ou

tdo

or

con

tr

olb

oard

as

se

mb

ly

.

(2)Reat

ta

ch

(3)Che

ckt

he

w

iring

bet

w

een

units.

In

doo

r/

out

doo

r

units

in

co

mple

te

sh

utdown

Ou

td

oo

r

unit

DC

F

an

Ou

tdoo

ru

nit

D

Cf

an

rotat

ion

err

or

(1

)C

hec

kc

on

ne

cto

rC

N3

oft

he

outdoor

un

it

D

Cf

an

motor

for

secure

insta

llation

.

(2)Chec

kt

he

out

door

unit

fan

mot

orf

or

pr

oper

rot

ation

.

(3)Chec

k

fuse

F

U

S

E

5.

(4

)Out

do

or

un

it

co

ntr

olP

C

B

(1)C

or

re

ct

the

insta

llati

on.

(2)Rep

lace

th

eo

utdoor

un

it

fa

nm

ot

or

.

(3)Re

pl

ace

th

eo

utdoor

unit

cont

rol

PCB

as

se

mbly.

(4

)R

ep

la

ce

the

out

doo

r

unit

co

ntrol

P

C

B

as

sem

bly.

Flashes

in

1-

se

ci

nter

va

ls(

norm

al)

:1sec

ON

/1sec

OFF

X

:

:

OF

F

:Flashe

s3t

im

esi

n

0.2-sec

inte

rvals

8

time

11

time

X

Heat

exc

hange

rt

hermi

st

or

short

cir

cu

it

err

or

Ou

tdo

or

te

m

per

atu

ret

he

rm

istor

sh

ort

cir

cuit

err

or

S

uc

tion

the

rm

istor

sho

rt

ci

rcuit

er

ro

r

The

rm

istor

Unit

A

-

C

the

rmistor

sho

rt

circ

ui

terr

or

C

om

pressor

high

temp

erature

error

Tempor

ary

stop

due

to

comp

ress

or

di

sc

ha

rge

overhea

t.

Tem

porary

st

op

due

to

indo

or

un

it

heat

exchang

er

overheat

.

Heat

ex

ch

ange

r

thermis

tor

open

cir

cuit

er

ror

Outd

oor

tem

perature

thermistor

ope

n

circ

uit

error

S

uct

ion

the

rm

is

tor

open

ci

rcuit

err

or

Su

cti

on

therm

ist

or

op

en

circui

te

rror

Di

sch

ar

ge

the

rm

isto

ro

pen

ci

rcu

it

err

or

T

her

m

is

tor

U

nit

A

-

C

th

er

m

ist

or

open

circ

uit

error

Tempo

ra

ry

stop

due

to

out

do

or

unit

he

at

excha

nger

overh

eat.

Oper

ati

on

la

mp(

RED)

C

lu

ster

lam

p(

BL

U

E

)

-1

IPM

pi

n

le

vel

er

ror

(1)C

hec

kt

heI

PM

is

atta

ched

co

rrecity

to

the

ou

tdo

or

un

itI

P

MP

W

B.

(1)R

eplace

the

ou

tdo

or

un

it

IPM

P

WB

ass

emb

ly

.

In

do

or

/out

doo

r

units

in

co

mple

te

sh

utdown

12

time

Oper

ation

la

mp(

RED)

Cluste

r

la

mp(BL

U

E

)

12

-0

The

rm

al

fu

se

in

te

rmina

lb

oard

The

rm

al

fu

se

er

ror

in

terminal

boa

rd

(for

power

sup

ply

)

(1)C

heck

th

et

he

rm

al

fuse

in

ter

mina

lb

oar

d

(for

Po

w

er

su

pp

ly)

(2)C

heck

conn

ector

C

N5

of

th

eo

utd

oor

un

it.

(1)R

eplace

term

in

al

bo

ard

for

Pow

er

su

pply

(2)Replac

e

th

eo

utdo

or

un

it

con

trol

P

CB

assemb

ly.

9

time

Oper

ati

onl

amp(

RED)

Cl

uster

la

m

p(BL

U

E

)

-4

4

w

ay

valve

er

ror

or

G

as

lea

ke

rr

or

(1)C

heck

to

make

su

re

ou

tdo

or

un

it

the

rm

istor

T

H2

(exch

ange)

an

dT

H

3

(p

ip

e

te

mp

er

at

ur

e)a

re

in

sta

lle

di

n

corr

ect

po

rti

ons.

(2)Che

cki

fthe

refig

er

ant

vo

lume

isa

bnom

ally

low.

(3

)Check

the

4-way

va

lve

for

pr

oper

operat

io

n.

(1)C

or

rect

the

insta

llat

io

n.

(2)Cha

nge

the

spe

cci

fie

da

mo

unt

of

re

fr

ig

erant

.

(3

)Rep

la

cet

he

4-w

ayv

alve.

9

Cyc

le

te

m

peratu

re

-5

-4

T

empe

rat

ure

stop

due

to

IPM

over

heat.

Oper

ation

lamp(R

ED)

Cluster

lamp(BLUE)

Summary of Contents for AE-X2M14LR

Page 1: ...F CIRCUIT AND OP ERATION 1 BLOCK DIAGARM 2 1 2 FUNCTIONS 2 2 3 ACTIVE FILTER CIRCUIT 2 4 4 EXPLANATION OF IPM DRIVE CIRCUIT 2 6 CHAPTER 3 FUNCTION AND OPERATION OF PRO TECTIVE PROCEDURES 1 PROTECTIVE FUNCTIONS AND OPERA TIONS 3 1 2 TROUBLESHOOTING GUIDE 3 2 CHAPTER 4 REFRIGERATION CYCLE 1 REFRIGERATION SYCLE 4 1 2 REFRIGERANT PIPE INSTALLATION WORKS 4 2 CHAPTER 5 DISASSEMBLING PROCEDURE 1 OUTDOOR ...

Page 2: ...Corrugate Fin and Grooved tube type Control Expansion valve Name of refrigerant R410A Refrigerant volume 1680g Noise level at cooling dB A High Med Low 7FR 37 34 28 45 9FR 39 36 28 12FR 40 37 29 Fan system Drive Direct drive Air flow quantity at cooling m3 min High Med Low 7FR 8 0 7 4 5 4 33 9FR 8 6 7 9 5 6 12FR 10 2 8 6 6 1 Fan Cross flow fan Propeller fan Connections Refrigerant coupling Flare t...

Page 3: ...AEX2M14LR 1 2 2 EXTERNAL DIMENSION 117 320 24 24 52 284 645 621 210 151 940 323 890 290 50 5 570 170 52 179 320 645 527 890 950 60 ...

Page 4: ... 09 OFF 2 6 OFF 2 6 1 4 3 3 3 0 1 5 4 2 660 320 920 07 OFF 2 0 OFF 2 0 1 4 2 7 2 3 1 5 3 2 510 320 700 Operating Status Combination of Indoor Units Heating Capacity kW Running Current A Power Consumption W A B A B RATING Min Max RATING Min Max RATING Min Max 2 Room 12 09 2 5 1 9 4 4 1 9 5 4 6 6 1 7 5 9 950 370 1300 12 07 2 8 1 6 4 4 1 9 5 4 6 6 1 7 5 9 950 370 1300 09 09 2 2 2 2 4 4 1 9 5 4 6 6 1 ...

Page 5: ...DIAGRAMS IPM P W B from ELECTROLYTIC CAPACITOR C10 from ELECTROLYTIC CAPACITOR C10 from COMPRESSOR TERMINAL W ORANGE from COMPRESSOR TERMINAL V WHITE from COMPRESSOR TERMINAL U RED from CONTROL PWB CN14 from CONTROL PWB BCN1 ...

Page 6: ...IPM P W B CN114 from POWER SUPPLY P W B from TERMINAL BOARD POWER SUPPLY N from TERMINAL BOARD POWER SUPPLY L from DC FAN MOTOR from CONTROL BOX from CONTROL P W B BCN15 from ACTIVE FILTER MODULE from TERMINAL BOARD UNIT C 1 from TERMINAL BOARD UNIT C N from CONTROL P W B BCN17 from CONTROL P W B BCN16 RELAY P W B POWER SUPPLY P W B ...

Page 7: ... PWB CN101 from RELAY P W B CN9 from POWER SUPPLY P W B CN16 from POWER SUPPLY P W B CN15 from POWER SUPPLY P W B CN17 from EXPANSION VALVE B from EXPANSION VALVE A from TERMINAL BOARD POWER SUPPLY from TERMINAL BOARD UNIT A N UNIT A B 2 COMP TENP HEAT EXCHANGER TEMP OUT DOOR TEMP SUCTION TEMP DISPLAY P W B CONTROL P W B ...

Page 8: ...㧠㧟㧠㧠㧠㧡㧠㧢㧠㧣㧠㧤㧠㧥㧡㧜 㧡㧞㧡㧟㧡㧠㧡㧡㧡㧢㧡㧣㧡㧤㧡㧥㧢㧜㧢㧝㧢㧞㧢㧟㧢㧠 㧵㧯㧝 㧶㧼㧲 㧜㧚㧝Ǵ㧲 㧡㨂 㧶㧼㧠 㧶㧼㧡 㧡㧜㨂 㧝㧜㧜㧜㨜㧲 㧝㧜㧜㧜㨜㧲 㧡㧜㨂 㧝㧜㧜㧜㨜㧲 㧡㧜㨂 㧡㧜㨂㧝㧜㧜㧜㨜㧲 㧞㧚㧞㨗 㧞㧚㧞㨗 㧝㧜㨗 㧡㨂 㧯㧢㧤 㧜㧚㧜㧝Ǵ 㧝㧢㨂 㨁㧺㧵㨀 㧮 㨁㧺㧵㨀 㧭 㧸㧱㧰㧝 㧿㨃㧝 㧿㨃 㨃㧵㧾㧱 㧯㧴㧱㧯㧷 㧝㧜㨗 㧝㧜㨗 㧝㧜㨗 㧝㧜㨗 㧝㧜㨗 㧶㧼㧞 㧿㨃㧞 㧸㧱㧰㧞 㧯㧠㧟 㧝㧜㧜Ǵ 㧝㧜㨂 㧯㧠㧠 㧜㧚㧝Ǵ 㧡㨂 㧾㧟㧜 㧝㧜㧜㧜㨜㧲 㧡㧜㨂 㧯㧝㧝㧥 㧾㧝㧜㧞 㨆㧰㧝㧜㧝 㧝㧟㧜㨗 㧝㧛㧠㨃 㧝㧛㧠㨃 㧝㧟㧜㨗 㧝 㧞 㧟 㧠 㧾㧝㧜㧝 㧜㧚㧜㧞㧞Ǵ㧲 㧯㧝㧞㧜 㧡㧜㨂 㧾㧝㧜㧜 㧾 㧠 㧞 㧝 㧢 㧝㧤㨂 㧝㧜㧜Ǵ㧲 㧝 㧞 㧟 㧠 㧡 㧢 㧝 㧞 㧟 㧠 㧡 㧢 㧜㧚㧝Ǵ㧲 㧡㨂 㧣㧤㧜㧡 㧝 㧟 㧗 㧙 㧡 㧢 㧤 㧝㧜 㧝...

Page 9: ...t Power transistor module drive circuit Outdoor fan motor drive circuit Power supply circuit Expansion valve A Expansion valve B Expansion valve C CPU oscillator circuit AC overcurrent detection DC overcurrent detection circuit LED Heat exchanger pipe thermistor Compressor thermistor Current transformer Compressor Power transistor module Outdoor fan motor Smoothing circuit Active filter circuit Fi...

Page 10: ...ped until the indoor operation is stopped DC over cur rent is detected by the power module AC over current is detected by CT1 on the outdoor PWB 3 COMPRESSOR PROTECTION CONTROL If the temperature of the compressor exceeds 113 C the compressor is stopped In this case the outdoor fan is not stopped until the tem perature of compressor drops below 99 C In 90 seconds after the compressor is stopped if...

Page 11: ...indoor and outdoor fans stop Defrost ing stops when the temperature of the outdoor heat exchanger goes above approximately 15 C or defrosting time exceeds 10 min utes 2 Defrosting If the compressor operation time is more than 20 minutes in the heating mode and the outdoor air temperature and outdoor heat exchange temperature satisfy the defrosting conditions the defrosting operation is started Whe...

Page 12: ...ilter By adding ON signal to the gate of IGBT from the control IC IGBT turns ON and the collector current Ic flows This current flows from the side of the diode bridge DB to the Choke coil the side of the diode bridge DB through IGBT from the Choke coil L At this time energy is stored in the choke coil L Next when gate signal of IGBT turned OFF IGBT will be turned OFF and the energy stored in L du...

Page 13: ...bnormal voltage detects the abnormal voltage by inputting the output voltage of Active Filter to the 4th pin of comparator IC IC5 at the divided voltage by the resistors R31 R32 and R33 and comparing with reference voltage When the output voltage of Active Filter reaches 450V or higher the 4th pin of IC5 will be higher than the reference voltage at the 5th pin the output of comparator will be reve...

Page 14: ...of the compressor 2 DC over current detection circuit When a current about 24A or higher flows through the shunt resistor R100 on IPM printed circuit board PWB the voltage on this resistor is input to IPM CIN pin 16 Then the gate voltage of the lower phase IGBT LU LV LW inside the IPM turns OFF to cut the over current off At the same time an L output which lasts about 1 8 ms is generated from IPM ...

Page 15: ...tage of motor and current in the coil of motor as shown in the figure below This control is the forced magnetization system indepen dent of the location of rotor detecting the phase differ ence between driving voltage phase and line current phase flowing in motor coil and controls the modulation rate data to get the phase difference at the best effi ciency 5 DC Current Detection Sensor Circuit Con...

Page 16: ...orts When the room is activated turns ON and the com pressor starts Operation OFF 1 time Yes Yes 7 Thermistor open Compressor is stopped if compressor or heat exchanger or outdoor thermistor opens Close the expansion valve of the corre sponding room if some suction thermistor shorts opens When the room turns ON and the compressor starts Operation OFF 1 time Yes Yes 8 AC abnormal cur rent Compresso...

Page 17: ...an is in operation Operation OFF or ON Yes 1 Yes Yes 16 DC compressor rotation error Operation stops if rotation of compressor is abnormal During compres sor operation Automatically restarts after safety time 180 sec 8 times Yes Yes 17 IPM overheat pre vention control IPM high tempera ture error The compressor stops if the temperature of Heat sink exceeds 90 C During compres sor operation Automati...

Page 18: ...ace the outdoor unit IPM PCB assembly 2 Correct the installation tighten the screws Apply silicon grease 3 Replace the outdoor unit fan motor 4 Replace the outdoor unit IPM PCB assembly 5 Replace the compressor Indoor outdoor units in complete shutdown 7 time Outdoor unit AC Current AC overcurrent error 1 Ensure unobstructed air flow from the outdoor unit air outlet 2 Check the outdoor unit fan mo...

Page 19: ...e the outdoor unit control PCB assembly Clock error 1 Check the clock for proper inputt 1 Replace the outdoor unit control PCB assembly Indoor unit in operation Outdoor unit in complete shutdown Indoor unit in operation Outdoor unit in complete shutdown Indoor outdoor units in operation Indoor outdoor units in operation Wires between units Serial open circuit 1 Check the wires between units 2 Chec...

Page 20: ...the same electric potential as the 0 V probe The entire electronic control section of the outdoor unit has a voltage potential difference from the ground When the oscilloscope is setup the 0 V line and the ground voltage ground will be short circuited resulting in an excessive current flow to cause damage to the oscilloscope or indoor electric circuits CAUTION when attaching or removing the board ...

Page 21: ...or Black To measure the resistance first remove the connector as shown at right Signal CN8B Heatsink thermistor TH5 black 25ºC resistance 50k Tester 1 3 Figure 3 Temperature properties of heatsink thermistor Yes Yes Yes No No No Are the timer lamps of the in door units in all rooms flashing Is the compressor of the outdoor unit operating Are the timer lamps of the indoor units in all rooms flashin...

Page 22: ...Is CN6 connected The cycle is abnormal The compressor is abnormal P U N U P V N V P W N W A Is the resistance value of the ther mistor for the com pressor TH1 heat ex changer TH2 or outdoor temper ature TH3 or suc tion TH4 TH6 7 correct Is each of the resist ance values among the terminals of the IPM PWB 0 P U N U P V N V P W N W Is each of the resistance values among the termi nals of the IPM PWB...

Page 23: ... mode Replace the outdoor control PWB or the expansion valve UNIT A or the expansion valve UNIT B Is the resistance value of the winding in the fan motor Abnormal fan motor of indoor unit Replace the indoor fan motor Is the wiring between the units connected by mistake or broken Repair the wiring between the units Replace the indoor control PWB Is the resistance value of the ther mistor for UNIT A...

Page 24: ...3 15 28 24 4 17 21 4 4 Stop valve pressure gas side MPa gauge 1 00 1 13 2 35 1 72 Frequency Hz 60 35 70 30 AY XPM12FR 1 unit 1 80 67 77 54 2 38 37 2 3 3 10 13 39 28 4 12 18 3 5 Stop valve pressure gas side MPa gauge 0 78 1 01 3 20 2 25 Frequency Hz 65 35 70 35 Heat exchanger Heat exchanger Heat exchanger UNIT B UNIT A STOP valve Liquid Compressor 4 way valve Accumulator STOP valve Gas Expansion va...

Page 25: ...core pusher 4 Open the gauge manifold valve and operate the vacuum pump for 10 15 minutes Make sure the compound gauge reads 0 1MPa 76cmHg 5 Close the gauge manifold valve 6 Turn off the vacuum pump 7 Fully open the stop valve liquid side with hexagon socket screw key Turn all the way up to contact AY XPM9FR 1 unit 1 73 63 77 48 2 37 37 2 4 3 10 14 38 28 4 14 20 4 5 Stop valve pressure gas side MP...

Page 26: ...ng check may not be performed when the outdoor temperature is below 5 C 1 Complete the unit to unit wiring piping and perform the air remov ing of the pipes Turn the electrical circuit breaker ON Before turn ing the circuit breaker ON make sure no one is working on the indoor units installation Electrical shock or injury may occur 2 Check that all LED LED1 2 on the display board unit are flashing ...

Page 27: ...hall be available and in the case of open flames or arcs fire extinguishing apparatus shall be ready to hand Welding and brazing shall be carried out by qualified workmen 1 OUTDOOR UNIT CAUTION DISCONNECT THE UNIT FROM POWER SUPPLY BEFORE ANY SERVICING 1 PROCEDURE 1 Remove the 2 screws fixing the pipe cover then remove it 2 Remove the 3 screws fixing the control box cover then remove it 3 Remove t...

Page 28: ...r when reinstalling 9 Remove the 13 screws fixing the rear cabinet then remove it 1 screw is at the left 5 screws are at the right 7 screws are at the rear 10 Unfasten the nut fixing the propeller fan then remove it Remove the 5 screws fixing the control box then remove it 1 screw is at the right 4 screws are at the front NOTE How to disassemble of control box assembly is shown in step 15 25 11 Re...

Page 29: ...valves How to disassemble the control box assembly 16 Cut the 3 wire fixing bands Disconnect the 7 connectors CN6 CN15 CN9A CN16 CN17 CN5 CN101 IPM Lift up the Control Board Unit PWB and remove it 17 Disconnect the 2 terminals Blue and Brown And Remove the 3 screws fixing the terminal board angle assembly then turn it inside out TH8 BROWN Just on the tilted pipe Just on the horizontal pipe Just on...

Page 30: ...t PWB 20 Disconnect 2 connectors CN1 CN9 Then lift up the relay board unit PWB and remove it 21 Remove the 2 screws fixing the heat sink cover then remove it 22 Cut a wire fixing board 23 Remove the each of 4 screws fixing the heat sink NOTE Confirm two kinds of spacer put in 4 holes have clung Seal the 4 burring holes with silicone sealer before reinstalling ...

Page 31: ...hermistors and expansion valves Mounting position of thermistors and expansion valves are shown below Thermistor Check the cord color of thermistor before mounting Thermistor Suction Suction A Suction B Suction C are mounted on GAS side pipes Thermistor Heat exchanger is mounted on LIQUID side pipe Expansion valve Check the labels before connecting to the Control Board Unit CAUTION Mismounting and...

Page 32: ...AEX2M14LR 5 6 MEMO ...

Page 33: ... after sales service only The contents are subject to change without notice AEX2M14LR PartsGuide 1 OUTDOOR UNIT 2 CONTROL BOARD UNIT PARTS 3 IPM30A BOARD PARTS 4 PACKING PARTS INDEX MULITI SPLIT TYPE ROOM AIR CONDITIONERS OUTDOOR UNIT AE X2M14LR MODEL In the interests of user safety Required by safety regulations in some countries the set should be restored to its original condition and only parts...

Page 34: ... 43 3 15 1 10 1 47 1 48 6 6 2 13 2 14 1 12 1 49 2 67 6 5 6 5 6 5 1 30 1 3 4 4 4 6 4 3 1 42 6 4 1 31 1 73 1 34 1 32 1 50 1 26 3 11 2 67 1 14 6 1 3 1 3 19 1 54 1 21 1 22 2 66 1 24 1 23 6 13 1 1 3 7 3 20 3 21 3 18 6 8 3 17 3 14 1 15 3 8 3 16 2 80 1 16 1 13 1 16 1 27 1 4 1 55 6 4 6 13 6 3 6 3 6 5 1 59 1 28 3 6 3 5 1 19 1 68 1 20 1 57 1 58 3 4 3 2 3 3 3 9 3 9 3 10 3 12 3 13 3 10 1 60 1 66 1 46 6 5 1 77...

Page 35: ...C261JBEZ AC Seal B 1 39 PSEL C262JBEZ AC Seal C 1 40 PSEL C277JBEZ AG Cover insulator 1 41 PSEL C282JBEZ AD Cushion 1 42 PSEL C343JBEZ AE Bulkhead insulator A 1 43 PSEL C353JBEZ AP Insulator 1 44 PSEL C354JBEZ AE Insulator 1 45 PSEL C369JBEZ AC Accum cushion 1 46 PSEL C370JBEZ AC Insulator 1 47 PSEL C371JBEZ AC Seal 1 48 PSEL C372JBEZ AC Seal 1 49 PSEL C373JBEZ AC Seal 1 50 PSKR A353JBWZ AZ Bulkhe...

Page 36: ... unit 3S 3 3 DVLV A953JBKZ AU Flare union unit 3S 3 4 DVLV A954JBKZ AU Flare union unit 2S 3 5 DVLV A668JBKZ AZ 3way valve unit 3 6 DVLV A669JBKZ AW 3way valve unit 3 7 GLEG A029JBE0 AE Comp cushion rubber 3 8 LBSHCA005JBE0 AA Terminal bushing 3 9 LX NZA250JBEZ AE Flare nut 3 10 LX NZA251JBEZ AG Flare nut 3 11 PACU A052JBEZ BH N Accumulator 3 12 PCAP A083JBEZ AC Nut bonnet 3 13 PCAP A084JBEZ AC Nu...

Page 37: ...t IC7 IC8 VHIMM1431A 1 AD Integrated circuit IC8 IC9 VHINJM2904M 1R AD Integrated circuit IC9 NR1 NR3 RH VXA002JBZZ AF Varistor NR1 NR3 PC1 VHGPC81716P 1L AD Photo coupler PC1 Q11 VSKRC245M 3 AC Transistor Q11 Q13 15 VS2SA1020Y 1 AH Transistor Q13 15 RY1 RRLYDA008JBZZ AH Relay RY1 SA1 QSPGCA006JBZZ AH Surge absorb SA1 SW1 3 QSW PA016DRE0 AB Tact switch SW1 2 3 TR1 RTRNWA034JBZZ AG Transformer TR1 ...

Page 38: ...5JBEZ 1 1 21 AM PGUM A119JBEZ 1 1 22 AG PGUM A120JBEZ 1 1 23 AG PGUM A121JBEZ 1 1 24 AE PGUMS0170JBE0 1 1 26 AE PGUMSA319JBEZ 1 1 27 AF PMUF A091JBEZ 1 3 17 AZ PRDAFA163JBEZ 1 1 25 AP PRDAFA215JBEZ 1 2 13 BE PRDAFA216JBEZ 1 2 14 BC PSEL B954JBEZ 1 1 30 AF PSEL B956JBEZ 1 1 31 AF PSEL B966JBEZ 1 1 32 AC PSEL C011JBEZ 1 1 34 AC PSEL C017JBEZ 1 1 35 AC PSEL C019JBEZ 1 1 36 AD PSEL C037JBEZ 1 2 15 AE ...

Page 39: ...62 AN TLABCC545JBRZ 1 1 64 AH TLAB D243JBRZ 1 2 85 AM TLAB D246JBRZ 1 2 84 AF TLAB E544JBRZ 1 1 61 AM TLAB E787JBEZ 1 1 77 AK TLABMA819JBRA 1 1 63 N TSPC G699JBRZ 1 1 65 AK N V VHD1SR139 6 1 2 D2 4 AB 2 D19 21 AB VHD1SR35 4A 1 2 D26 37 AC VHD1SS133 1 2 D1 D38 AA VHDD25VB 1 3 VHDD25VB60 1 1 2 65 AN VHDRK36LF011B 2 D14 AD VHGPC81716P 1L 2 PC1 AD VHGPC817XP3 1L 2 PC4 6 8 AD VHGPC853HXP 1R 2 PC5 7 9 A...

Page 40: ...ut prior written permission of the publisher COPYRIGHT XXXX BYSHARP CORPORATION ALL RIGHTS RESERVED COPYRIGHT 2009 BY SHARP CORPORATION ALL RIGHTS RESERVED No part of this publication may be reproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying re cording or other wise without prior written permission of the publisher ...

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