Shark HPB HPB-2011 Operating Instructions And Parts Manual Download Page 14

14

HOT WATER PRESSURE WASHER  

OPERATOR’S MANUAL

97-6131, 97-6140  •  Rev. 3/04

 

 

 

 

 

 

 

MINI SERIES

EXPLODED VIEW

72

57

71

77

65

75

48

56

77
65

67

66

54

29

59

50

For

Detail See

Mini Series

Control

Box

62

61

60

51

60

53

49

10

9

19

34

33

76

16

17

11

20

14

4

80

8, 23

7

18

12

13

3

2

1

25

32

6

28

67

30

46

19

31

32

5

27

26

48

47

36

37

38

65

45

44

39

42

43

41

35

78

For Detail

See Steam

Valve

Options

Illus.

To

Burner

15

63,55,

52

79

81

24

68

72

40

73

74

22

Optional

Upstream

Injector

70

64

83

82

83

69

21

85

86

84

Optional

Filter

Upgrade

58

6

18

52

87

88

89

Summary of Contents for HPB HPB-2011

Page 1: ...HPB 2011 HPB 3530 HPB 4020 MODEL HPB OPERATING INSTRUCTION AND PARTS MANUAL 97 6131 For technical assistance or the Shark dealer nearest you call 1 800 771 1881 or visit our website at www shark pw co...

Page 2: ......

Page 3: ...016 230V 1PH 3520 230V 1PH 3530 230V 1PH 4020 230V 1PH Machine Dimensions 2010 Length 28 Width 28 Height 43 2011 Length 31 Width 23 Height 40 2015 Length 28 Width 28 Height 43 3010 Length 28 Width 28...

Page 4: ...ni Series 14 Exploded View Parts List Mini Series 15 16 Exploded View Junior Series 17 Exploded View Parts List Junior Series 18 19 Exploded View Senior Series 20 Exploded View Parts List Senior Serie...

Page 5: ...circuit interrupter GFCI power cord WARNING KEEPWATER SPRAY AWAYFROM ELECTRICALWIRING WARNING RISK OF FIRE DO NOT USEWITH FLAMMABLE LIQUIDS WARNING HIGH PRESSURE SPRAY CAN PIERCE SKIN ANDTISSUES WARNI...

Page 6: ...e instructions specified in the manual 22 When making repairs disconnect from electrical source 23 Before disconnecting high pressure hose from hot water outlet turn off burner to allow water to cool...

Page 7: ...ICATION MINI SERIES High Limit Thermostat Fuel Tank Wand Holder Fresh Water Faucet not included Garden Hose not included High Pressure Hose Burner Motor Insulated Spray Gun Variable Pressure Insulated...

Page 8: ...stat Fuel Tank Fresh Water Faucet not included Detergent Pick up Hose Unloader Pressure Switch Garden Hose not included Pump Downstream Detergent Injector Wand Holder Burner Chamber Detergent Bucket n...

Page 9: ...older Downstream Detergent Injector Pump Fresh Water Faucet not included Garden Hose not included High Pressure Hose Burner Motor Insulated Spray Gun Variable Pressure Insulated Wand Control Handle De...

Page 10: ...zzle into wand coupler as described in steps 4 and 5 7 Connect the power cord into the proper electrical out let then push in the GFCI reset button Refer to serial plate for information 8 Grip spray g...

Page 11: ...will be blown out of the system If you have an optional float tank pour the antifreeze into this tank and run machine until antifreeze exits dis charge nipple High Limit HotWaterThermostat For safety...

Page 12: ...p 1 8 3 16 Side View 1 8 3 8 1 2 2 7 8 Electrodes Nozzle Adapter Top View Electrode Setting Beckett See illustration below Burner Nozzle Keep the tip free of surface deposits by wiping it with a clean...

Page 13: ...chamber The air band should be moved to allow less air to flow through the burner To adjust start machine and turn burner ON Loosen the two locking screws found in the air shutter openings refer to il...

Page 14: ...ries Control Box 62 61 60 51 60 53 49 10 9 19 34 33 76 16 17 11 20 14 4 80 8 23 7 18 12 13 3 2 1 25 32 6 28 67 30 46 19 31 32 5 27 26 48 47 36 37 38 65 45 44 39 42 43 41 35 78 For Detail See Steam Val...

Page 15: ...ubber 50 DURO 2 30 95 07102248 Fuel Strap Short 2 31 2 30057 Valve 1 4 Shut Off 1 32 2 010061 Bushing Rubber Nitrile 2 33 2 0053 Elbow 1 2 JIC 3 8 90 1 ITEM PART NO DESCRIPTION QTY 34 4 02047732 Hose...

Page 16: ...943 Swivel 3 8 MP x 3 4 GHF w Strainer 1 MINI SERIES EXPLODED VIEW PARTS LIST CONTINUED ITEM PART NO DESCRIPTION QTY 71 4 0303 Wheel Tire Assy 4 Steel Rim w Tube 2 72 90 20041 Collar 5 8 Bore Shaft 30...

Page 17: ...39 57 59 55 27 49 51 25 66 47 44 50 26 46 4 34 36 18 32 43 42 29 9 22 8 7 56 55 23 63 24 6 1 58 12 17 35 16 48 10 65 14 13 Optional Upstream Injector For Detail See Steam Valve Options Illus 31 68 69...

Page 18: ...4 2 01167 Cap Fuel Tank Plastic H60 AV 1 25 4 0303 Wheel Tire 4 Steel Rim w Tube 2 26 4 05088 Adjustable Thermostat 1 ITEM PART NO DESCRIPTION QTY 27 90 1006 Bolt 5 16 x 3 4 4 28 6 01059 GFCI 240V 1PH...

Page 19: ...ption 6 ft 70 3 1007 Injector Adjustable Inlet Option 1 71 2 1058 Nipple 1 2 Pipe x 3 8 Pipe Option 1 72 2 10943 Swivel 3 8 MP x 3 4 GHF 1 JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO DESCRIPTI...

Page 20: ...51 63 75 71 73 7 40 70 22 46 59 20 52 16 48 44 47 19 4 36 17 42 43 13 37 34 38 54 56 11 55 58 29 57 25 26 71 75 26 75 71 14 8 53 9 49 30 10 18 95 71 75 1 50 6 33 51 39 45 15 49 For Detail See Optiona...

Page 21: ...Plug 1 8 General 1 25 90 200012 Nut 1 4 Flange 4 26 90 1016 Bolt 3 8 x 1 8 27 90 10220 Bolt 3 8 x 3 1 2 TAP 2 28 95 07164054 Coil 18 1 7 01433 Insulation Blanket 1 ITEM PART NO DESCRIPTION QTY 29 6 0...

Page 22: ...x 2 1 2 2 74 2 1085 Hose Barb 1 4 2 75 90 2002 Nut 3 8 ESNA 13 76 4 02100000 Fuel Line 1 4 28 in 77 2 9040 Clamp Hose UNI 46 54 4 78 2 99031 Filter Fuel 1 79 4 02100000 Fuel Line 1 4 21 in 80 4 02100...

Page 23: ...TE 3231 Small 3 7 6 051595 Strain Relief STRT LQ TITE 3234 Large 1 8 4 12804000 Nozzle SAQCMEG 0004 Red 1 4 12804015 Nozzle SAQCMEG 1504 Yellow 1 4 12804025 Nozzle SAQCMEG 2504 Green 1 ITEM PART NO DE...

Page 24: ...24 HOTWATER PRESSUREWASHER OPERATOR S MANUAL 97 6131 97 6140 Rev 3 04 CONTROL PANEL JUNIOR SERIES 1 2 3 5 13 3 4 9 8 7 10 12 11 14 9 15 15 16 17 21 18 22 20 6 19 21...

Page 25: ...04025 Nozzle SAQCMEG 2504 Green 201007 201001 301607 1 4 12804040 Nozzle SAQCMEG 4004 White 201007 201001 301607 1 4 12804500 Nozzle SAQCMEG 0004 5 Red 301601 1 ITEM PART NO DESCRIPTION QTY 4 4 128045...

Page 26: ...26 HOTWATER PRESSUREWASHER OPERATOR S MANUAL 97 6131 97 6140 Rev 3 04 CONTROL PANEL SENIOR SERIES 1 1 2 3 4 5 6 9 10 11 8 2 8 14 18 16 15 17 20 12 13 13 19 21 7 22 23 25 22 24...

Page 27: ...1 4 12805525 Nozzle SAQCMEG 2505 5 Green 402001 402007 1 4 12805540 Nozzle SAQCMEG 4005 5 White 402001 402007 1 4 12804000 Nozzle SAQCMEG 0004 Red 353001 353007 1 4 12804015 Nozzle SAQCMEG 1504 Yello...

Page 28: ...UREWASHER OPERATOR S MANUAL 97 6131 97 6140 Rev 3 04 FLOAT TANK OPTION EXPLODED VIEW SENIOR SERIES Steam Option 18 19 6 3 5 2 1 8 7 25 24 26 23 22 21 20 7 27 10 4 9 7 34 21 30 31 21 30 33 17 32 28 29...

Page 29: ...07162007 Hose Connection Bracket 1 16 90 1001 Bolt 1 4 x 3 4 NC HH 2 17 90 20040 Nut 3 8 Flange Whiz Loc NC 4 18 2 1003 Nipple 1 4 Hex 1 ITEM PART NO DESCRIPTION QTY 19 2 3015 Valve Flow Control 1 20...

Page 30: ...50BC Hose 50 x 3 8 100R1 Nomar w Coupler 1 5 4 01246 Spray Gun Shut off AP 1000 1 6 4 011184 Detergent Injector Non Adjust 3 301001 301007 352001 352007 353001 353007 402001 402007 1 4 011183 Detergen...

Page 31: ...1 11 4 02100000 Hose 1 4 Push On 1 ft 12 2 0053 Elbow 1 2 JIC x 3 8 1 13 2 0031 Elbow 3 8 Street Male 1 OP EN FO R ST EA M 10 9 901 1 ITEM PART NO DESCRIPTION QTY 1 2 1089 Hose Barb 1 4 Barb x 1 4 Pip...

Page 32: ...7 514021 7 21174 7 21844U 7 21755U 7 578727 352001A 7 00090 7 0101 7 514021 7 21174 7 21844U 7 21755U 7 578727 352007A 7 00090 7 0101 7 514021 7 21174 7 21844U 7 21755U 7 578727 353001A 7 00090 7 010...

Page 33: ...86 352001A 7 00039 7 0124 7 21948001 7 20892 7 0009 7 0009611 7 13286 352007A 7 00039 7 0124 7 21948001 7 20892 7 0009 7 0009611 7 13286 353001A 7 00024 7 01251 7 21153 7 20554 7 0009 7 0009611 7 1328...

Page 34: ...353007C TML 3053 5 1651 5 3151 2BK70H 5 40507001 24 MM 5 512024 7 5 HP 230v 3ph 60Hz 5 10145 2BK45H PARTS SPECIFICATIONS LEGACY PUMP PUMP MOTOR Machine Pump Pump Pulley Bushing Motor Motor Model Model...

Page 35: ...13 6 60101 6 02294 6 022970 353007C 5 40504501 Hx1 3 8 5 511138 BX 35 2 5 604035 6 4004 6 5010 6 60021 6 022910 6 02306 CONTROLS Model Pulley Bushing Belt Belt Motor Stepdown Primary Secondary Con t P...

Page 36: ...oid malfunction Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Clogged burner nozzle Replace Water not turned on Turn on water to activate bur...

Page 37: ...emover Lime build up on coils Clean inside of coils usings coil cleaner Improper burner nozzle See Burner Specifications Pages 30 31 WATER TEMPERATURE TOO HOT Incoming water to machine warm or hot Low...

Page 38: ...eplace Dried up detergent plugging metering valve Disassemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent lev...

Page 39: ...evere conditions OIL CHANGE RECORD MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burn...

Page 40: ......

Page 41: ...buildup rust corrosion or thermal expansion 4 Damage to components from fluctuations in electrical or water supply 5 Normal maintenance service including adjustments fuel system cleaning and clearing...

Page 42: ...Form 97 6131 Revised 3 04 Printed in U S A...

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