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Shark HDS 1.9/15 Ed Cage, Operator'S Manual

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Shark HDS 1.9/15 Ed Cage Operator'S Manual Download Page 23

9.800-191.0  •  Rev. 04/09

23

  

PRESSURE WASHER

  

OPERATOR’S MANUAL

  

kE.1 SERIES PUMP PARTS LIST

REPAIR kIT INfORMATION

ITEM  PART NO.  

DESCRIPTION  

QTY

  36  9.804-584.0 

Flange Screw 

4

  37  9.804-585.0 

Crankshaft Seal 

1

  38*  See Kit Below  Plunger Nut 

3

  39*  See Kit Below  Copper Spacer 

3

  40*  See Kit Below  Plunger 15mm (2020F,  

   

   

2825F, 3525F) 3

   

See Kit Below  Plunger 18mm  

   

 

(2020S, 2825S) 

3

  41*  See Kit Below  Copper Spacer 

3

  42*  See Kit Below  O-Ring Ø1.78 x 5.28 

3

  43*  See Kit Below  Teflon Ring 

3

  44  9.803-964.0 

Plunger Rod 

3

  45  9.803-965.0 

Connecting Rod Pin 

3

  46  9.803-966.0 

Connecting Rod 

3

  47  9.803-218.0 

Spring Washer 

6

  48   8.933-020.0 

Connecting Rod Screw 

6

  49    9.803-969.0 

O-Ring Ø2.62 x 107.62 

1

  50  9.803-968.0 

Crankcase Cover 

1

  51  9.803-197.0 

Gasket 

1

  52  9.803-202.0 

Sight Glass 

1

REPAIR kIT 
NUMbER

8.725-354.0 8.725-350.0 8.725-355.0 8.725-357.0 9.803-934.0 9.803-935.0 9.803-936.0 9.803-937.0

KIT DESCRIP-
TION

Plunger 

Seal

15mm 

 2020F.1 
 2825F.1
 3525F.1

Plunger 

Seal 18mm

 2020S.1 

2825S.1

Complete 

Seal Pack-

ing 15mm

 2020F.1
 2825F.1
 3525F.1

Complete 

Seal Pack-

ing 18 mm 

 2020S.1
 2825S.1

Plunger 

15mm

 2020F.1
 2825F.1
 3525F.1

Plunger 

18mm

 2020S.1
 2825S.1

Complete 

Valve

Plunger Oil 

Seals

ITEM NUMBERS 
INCLUDED 

3, 5, 7

3, 5, 7

3, 4, 5,  

6, 7

3, 4, 5, 6, 7

38, 39, 40, 

41, 42, 43

38, 39, 40, 

41, 42, 43

11, 12, 13

2

Summary of Contents for HDS 1.9/15 Ed Cage

Page 1: ...0 HDS 1 9 15 ed Cage STP 201507D 1 575 512 0 HDS 3 5 20 ea Cage STP 352007A 1 575 513 0 9 800 191 0 OPERATOR S MANUAL To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you visit www karchercommercial com or www karchershark com ...

Page 2: ... place for future reference 9 800 191 0 Rev 04 09 Introduction and Safety Information 3 5 Component Identification 6 Operating Instructions 7 8 Preventative Maintenance and Service 9 11 Exploded Views 12 13 Exploded Views Parts List 14 16 Control Panel Exploded View and Parts List 17 18 Hose Spray Gun Assembly and Parts List 19 Downstream Injector Assembly and Parts List 20 Unloader Exploded View ...

Page 3: ...FCI If rated more than 250 volts or more than single phase this product should only be con nected to a power supply receptacle protected by a GFCI INTRODUCTION Important Safety Information DANGER Improper connection of the equip ment grounding conductor can result in a risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is prop...

Page 4: ... secured before using pressure washer risk of injection or severe injury To persons keep clear of nozzle WARNING WARNING High pressure devel oped by these machines will cause personal injury or equip ment damage Keep clear of nozzle Use caution when oper ating Do not direct discharge stream at people or severe in jury or death will result WARNING Protect from freezing WARNING Protect machine from ...

Page 5: ...enance Normal precautions should be taken by the operator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made between the wash area and the machine to pre vent water spray from coming in contact with the machine Excess moisture reaching any electric components or electrical controls will reduce machine life and may cause electrical ...

Page 6: ...Burner Motor Nozzle Coupler Variable Pressure Insulated Wand Control Handle High Pressure Outlet Hose Insulated Spray Gun Trigger Detergent Suction Hose Detergent Bucket not included Garden Hose not included Fresh Water Faucet not included Unloader GFCI Adjustable Thermostat ON OFF Switch Nozzle Hour Meter CAUTION HOT WATER Must use insulated spray gun and wand ...

Page 7: ... water 3 Check fuel tank and pump oil levels 4 Connect high pressure hose to discharge nipple by sliding quick coupler collar back If detergent is to be applied insert a detergent injector as shown in Component Identification 5 Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward 6 Securely attach the desired high pressure nozzle into wand coupler as descri...

Page 8: ...his lowers the pres sure by directing the water flow through the soap nozzle and allows the detergent injector to siphon soap 6 Open trigger spray gun Water detergent ratio is approximately 15 to 1 7 When you finish washing rinse by simply turning the variable pressure wand control handle clock wise to increase pressure NOTE The detergent injector will not siphon with water flowing through the hig...

Page 9: ...achine in a heated room If this is not possible then mix a 50 50 solution of anti freeze water into a 5 gallon bucket Place a short section of garden hose into bucket and connect it to machine Elevate bucket and turn pump on to siphon anti freeze through machine If compressed air is available an air fitting can be screwed into the inlet connector and by injecting compressed air all water will be b...

Page 10: ...s solenoid is activated by a pressure switch located on the unloader valve When an operator releases the trigger on the spray gun the pressure drops allowing the pressure switch to activate the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating...

Page 11: ...L AIR ADJUSTMENT If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band setting Air Shutter Locking Screw Air Band Locking Screw Air Band Air Shutter Air Shutter Locking Screw ...

Page 12: ...5 To Fuel Tank 70 61 73 76 71 75 74 55 54 53 52 38 37 44 42 19 40 39 44 42 36 41 35 58 43 46 50 51 47 48 49 67 66 63 62 64 25 85 To Fuel Tank 11 10 Reversed View of Label Reversed View of Labels 16 45 For Detail See Control Panel Illus 56 78 82 83 80 79 81 84 85 25 3 83 83 82 86 59 60 57 14 31 87 91 91 ...

Page 13: ...ERATOR S MANUAL exploded view Right MOT OR OV ER LO AD PU SH TO RE SE T DE PO SIT IVO DE RE PO SIC ION Enlarged View Overload Button 77 33 21 20 30 15 17 23 25 26 28 29 27 24 72 12 11 8 7 13 11 9 7 6 5 34 4 3 2 1 4 3 2 1 22 89 88 89 90 88 77 90 ...

Page 14: ...803 815 0 Pump Kärcher KE2020S 511 0 512 0 1 9 803 818 0 Pump Kärcher KE3525F 513 0 1 23 9 802 458 0 Switch Pressure N O 1 4 NPT SS 1 24 9 804 516 0 Motor 1 5 HP 115V 1725 RPM 511 0 1 9 804 517 0 Motor 2HP 1PH 115V 1725 RPM 512 0 1 9 802 341 0 Motor 5HP 1PH 230V 3450 RPM 513 0 1 25 9 802 804 0 Washer 5 16 Flat SAE 12 26 9 802 776 0 Nut 5 16 ESNA NC 4 27 9 802 427 0 Cord Service SOWA 12 3 511 0 512...

Page 15: ...2 583 0 Nozzle Oil HOL 1 00 A 90 511 0 512 0 1 8 717 272 0 Nozzle Burner 1 75 B 90 513 0 1 64 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 4 65 9 802 424 0 Cord Service SEO 16 4 Coleman 64 66 9 802 519 0 Strain Relief 1 2 Metal Two Screw 1 67 9 803 264 0 Nipple 1 4 x 3 Black Pipe 1 68 8 725 306 0 Filter Parker Fuel Oil H2 O 10 Micron Generic 1 69 8 706 958 0 Hose Barb 1 4 Barb x 1 4 Pipe 90 1 70 9 800 0...

Page 16: ...NUAL PRESSURE WASHER 16 exploded views parts list ITEM PART NO DESCRIPTION QTY 88 9 803 093 0 Fuel Strap Short 2 89 9 802 767 0 Screw 3 8 X 3 4 HH NC Whiz 2 90 9 802 781 0 Nut 3 8 Flange Whiz Loc NC 2 91 8 704 660 0 Label Shark Die cut 2 ...

Page 17: ...ic Box 1 5 9 802 7590 Screw 10 32 x 1 2 BHSOC Blk 8 6 9 802 525 0 Locknut 1 2 2 7 9 802 791 0 Nut Cage 10 32 x 16 Gauge 8 8 See Page 17 Nozzle 4 9 9 802 064 0 Grommet Rubber Nozzle Holder 4 10 9 804 521 0 Box Electric black 1 11 9 802 525 0 Locknut 1 2 511 0 512 0 2 9 802 524 0 Locknut 1 2 Conduit 513 0 2 12 9 802 514 0 Strain Relief STRT LQ TITE Small 511 0 512 0 2 9 804 522 0 Strain Relief 12 4 ...

Page 18: ...Tubing 1 4 2 ft 15 9 802 103 0 Bushing Snap 5 8 1 16 9 804 526 0 Label Control Panel Kärcher 1 17 9 802 695 0 Nut 10 32 Keps 4 18 9 802 762 0 Screw 10 32 x 1 1 4 1 19 9 800 040 0 Label Ground 1 20 9 804 524 0 Panel Control Black 1 9 802 754 0 Screw 1 4 x 1 2 HH NC Whiz Loc 4 9 802 775 0 Nut 1 4 Flange 4 21 9 802 283 0 Hour Meter 1 Not Shown ...

Page 19: ...02 287 0 Nozzle SAQMEG 0003 Red 512 0 1 9 802 288 0 Nozzle SAQMEG 1503 Yellow 512 0 1 9 802 289 0 Nozzle SAQMEG 2503 Green 512 0 1 9 802 290 0 Nozzle SAQMEG 4003 White 512 0 1 9 802 295 0 Nozzle SAQMEG 0004 Red 511 0 1 9 802 296 0 Nozzle SAQMEG 1504 Yellow 511 0 1 9 802 297 0 Nozzle SAQMEG 2504 Green 511 0 9 802 298 0 Nozzle SAQMEG 4004 White 511 0 1 9 802 299 0 Nozzle SAQMEG 0005 Red 513 0 1 9 80...

Page 20: ...m part no description qty 1 9 802 215 0 Injector Detergent Non Adjust 2 511 0 512 0 1 9 802 216 0 Injector Detergent Non Adjust 3 513 0 1 2 6 390 126 0 Clamp Hose UNI 46 54 2 3 9 802 251 0 Tube 1 4 x 1 2 Clear Vinyl 6 ft 4 9 802 160 0 Strainer 1 4 Hose Barb 1 3 2 4 1 downstream injector parts list ...

Page 21: ... 12 9 803 913 0 Stem C 1 13 9 803 914 0 Connector Female 1 14 9 803 191 0 O Ring A B 1 ITEM Part description Kit qty 15 9 803 916 0 Spring B 1 16 9 803 917 0 Poppet B 1 17 9 802 893 0 Seal Washer 3 8 2 18 9 803 920 0 Banjo Bolt 3 8 w 1 8 Pilot 1 19 9 803 915 0 Banjo Bolt 1 2 1 20 9 803 921 0 Seal Washer 1 2 2 21 9 803 922 0 Plate C 1 22 9 803 923 0 Spring C 1 23 9 803 924 0 Set Screw 1 24 9 803 92...

Page 22: ...aring 1 34 9 804 583 0 Motor Flange 56C 1 35 9 803 210 0 Washer 4 item Part no Description QTY 1 9 803 938 0 Crankcase 1 2 9 804 586 0 Plunger Oil Seal 3 3 See Kit Below O Ring Ø 1 78 x 28 30 3 4 See Kit Below Pressure Ring 15mm 3 See Kit Below Pressure Ring 18mm 3 5 See Kit Below U Seal dia 15mm 6 See Kit Below U Seal dia 18mm 6 6 See Kit Below Intermediate Ring 15mm 6 See Kit Below Intermediate ...

Page 23: ...6 9 803 966 0 Connecting Rod 3 47 9 803 218 0 Spring Washer 6 48 8 933 020 0 Connecting Rod Screw 6 49 9 803 969 0 O Ring Ø2 62 x 107 62 1 50 9 803 968 0 Crankcase Cover 1 51 9 803 197 0 Gasket 1 52 9 803 202 0 Sight Glass 1 Repair kit number 8 725 354 0 8 725 350 0 8 725 355 0 8 725 357 0 9 803 934 0 9 803 935 0 9 803 936 0 9 803 937 0 Kit descrip tion Plunger Seal 15mm 2020F 1 2825F 1 3525F 1 Pl...

Page 24: ... clean or replace if necessary Unloader valve seat faulty Check and replace if necessary Nozzle incorrectly sized Check and replace if necessary see serial plate for proper size Worn piston packing Check and replace if necessary FLUCTUATING PRESSURE Valves worn Check and replace if necessary Blockage in valve Check and replace if necessary Pump sucking air Check water supply and air see page at jo...

Page 25: ... MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 50 hours then every 500 hours or annually Clean Burner Filter Monthly more often if fuel quality is poor Remove Burner Soot Annually Burner Adjustment Cleaning Annually Descale Coil Annually more often if required Replace High Pressure Nozzle Every 6 months Replace Quick Connects Annua...

Page 26: ......

Page 27: ...htning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80 mg liter or use of chemicals not approved or recom mended by Kärcher 8 Defects caused by improper voltage voltage spikes or power transients in the electrical supply 9 Devices or accessories not dist...

Page 28: ...www karchercommercial com www karchershark com Form 9 800 191 0 Revised 04 09 Printed in U S A or Mexico ...

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