Form #97-723 • Revised 1/05 • Printed in U.S.A.
Page 1: ...sistance or the SHARK dealer nearest you call 1 800 771 1881 or visit our website at www shark pw com 97 723 BR 442537 BR 353237 BR 373537 BR 404027 BR 455037E BR 343087E MODEL BR OPERATING INSTRUCTION AND PARTS MANUAL ...
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Page 3: ...ure reference 96 718 97 721 97 722 97 723 REV 1 05 Important Safety Information 4 5 Component Identification Small 6 Component Identification Large 7 Assembly Instructions 8 Operating Instructions 9 10 Applying Detergent and General Operating Techniques 11 Shut Down and Clean Up 12 Storage 12 Troubleshooting 13 14 Preventative Maintenance 15 Oil Change Record 15 Exploded View Large 16 Exploded Vie...
Page 4: ...ation available at the time of printing Manufacturer reserves the right to make changes at any time without incurring any obligation This machine was designed for maximum use of 8 hours per day 5 days per week Owner User Responsibility The owner and or user must have an understanding of the manufacturer s operating instructions and warnings before using this pressure washer Warning information sho...
Page 5: ...lean fresh water CAUTION Spray gun kicks back Hold with both hands CAUTION Risk of injury Disconnect battery ground terminal before servicing WARNING High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds To avoid per sonal injury eye safety devices must be worn 7 Protective clothing and foot protection must be worn when using this equipment 8 High p...
Page 6: ...fety latch Detergent Injector Allows you to siphon and mix detergents not shown Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Note If trigger on spray gun is released for more than 2 minutes water will leak from valve Warm water will discharge from pump protector onto floor This system prevents internal pump...
Page 7: ... REV 1 05 7 PRESSURE WASHER PRESSURE WASHER OPERATOR S MAN U AL PRESSURE WASHER PRESSURE WASHER COMPONENT IDENTIFICATION LARGE MODELS Nozzle Spray Gun Wand Water Inlet High Pressure Discharge High Pressure Hose Starter Grip Pump ...
Page 8: ...e wand coupler back to insert your choice of pressure nozzle STEP 6 Connect garden hose to the cold water source STEP 7 Check inlet filters remove debris then connect garden hose to pump water inlet CAUTION Do not run the pump without water or pump damage will result Safety Latch Spray Gun High Pressure Hose Wand Coupler Pressure Nozzle Pressure Nozzle Wand Coupler Wand Collar Discharge Fitting Hi...
Page 9: ...Connect garden hose to the cold water source and turn water on completely Never use hot water STEP 5 Rotate the fuel shut off valve to the On po sition Slide the fuel valve lever to the ON position When the engine is not in use leave the fuel valve in the OFF position STEP 4 Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle OPERATIN...
Page 10: ... latch on the spray gun trigger The five color coded quick connect nozzles provide a wide array of spray widths from 0 to 45 and are easily ac cessible when placed in the convenient rubber nozzle holder which is provided on the front of the machine NOTE For a more gentle rinse select the white 40 or green 25 nozzle To scour the surface select the yellow 15 or red 0 nozzle To apply detergent select...
Page 11: ...events internal damage to the pump CLEANING TIPS Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al low detergent to dry on s...
Page 12: ...When the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip slowly until you feel incr...
Page 13: ...ose spray gun and wand Slow engine RPM Call technical support FLUCTUATING PRESSURE Worn or dirty pump valves Call technical support Nozzle is obstructed Use nozzle wire in accessory kit Pump sucking air inlet hose leak ing Check all pump lines and connections PRESSURE LOW AFTER PERIOD OF NORMAL USE Nozzle worn Replace nozzle Unloader valve worn Replace unloader valve ENGINE WILL NOT START OR STOPS...
Page 14: ...or at end of 50 garden hose NO DETERGENT Detergent suction tube not prop erly connected to machine Check connection Detergent is too thick Dilute detergent For best results use Rhino detergent Detergent filter valve is at lowest setting Set detergent filter valve to a higher set ting Filter on detergent suction tube is clogged Run warm water through filter to remove debris Damaged or clogged deter...
Page 15: ...r preventative maintenance will add many hours to the life of your pressure washer Perform maintenance more often under severe conditions OIL CHANGE RECORD Check pump oil and engine oil level before first use of your new pressure washer Pump Oil Inspect Daily inspect the oil level After first 50 hours then every 500 hours or annually Change Replace high pressure nozzle Every 6 months Replace quick...
Page 16: ...0 46 42 59 30 59 47 53 7 25 59 60 61 29 51 10 41 47 59 60 24 49 29 48 54 43 43 73 73 48 74 49 49 74 48 74 74 74 48 74 48 72 69 70 58 70 66 67 74 48 48 74 74 71 79 23 75 76 53 17 343087E 343089E 404027 404029 404027 404029 404027 404029 Models 18 45 23 16 8 9 51 3 68 80 81 Models Models 404027 404027 404029 404029 6 62 22 60 59 58 72 85 86 87 59 84 44 71 82 10 All Models Except 4040 4040 59 60 59 8...
Page 17: ...attery Box Small Polypro 343087E 343089E 405039E 455039E 455034E 405037E 455037E 1 16 2 0051 Nipple 1 2 JIC x 3 8 Male 343087E 343089E 404027 404029 1 2 00510 Nipple 1 2 JIC x 3 8 Fem 405037E 405039E 455034E 455037E 455039E 1 17 2 0155 Fastener Ratchet Black Nylon 2 ITEM PART NO DESCRIPTION QTY 18 2 1062 Elbow 1 2 JIC x 1 2 90 405037E 405039E 455034E 455037E 455039E 2 343087E 343089E 404027 404029...
Page 18: ...5 16 x 1 NC HH 343087E 343089E 6 405039E 455039E 455034E 405037E 455037E 4 404027 404029 2 43 90 1010 Bolt 5 16 x 1 3 4 NC HH 404027 404029 4 90 1019 Bolt 3 8 x 1 3 4 343087E 343089E 4 EXPLODED VIEW PARTS LIST LARGE ITEM PART NO DESCRIPTION QTY 43 90 1020 Bolt 3 8 x 2 NC HH 405037E 405039E 455034E 455037E 455039E 4 44 2 010066 Elbow Fuel Tank Zinc 343087E 343089E 1 45 90 1020 Bolt 3 8 x 2 NC HH 2 ...
Page 19: ... 1 4 Flat SAE 12 73 90 40001 Washer 1 4 FLAT SAE Black Zinc 5 74 90 4005 Washer 5 8 Flat 8 75 2 3409 Dusk Rupture Assy 7000PSI 405039E 455039E 455034E 405037E 455037E 1 EXPLODED VIEW PARTS LIST LARGE ITEM PART NO DESCRIPTION QTY 76 2 00271 Elbow 3 8 x 1 2 Street Steel 405039E 455039E 455034E 405037E 455037E 1 77 2 0006 Nipple 3 8 Hex Steel 405037E 405039E 455037E 455039E 455034E 1 78 2 0053 Elbow ...
Page 20: ...ER 20 EXPLODED VIEW SMALL 1 32 37 29 2 41 7 5 41 34 35 33 36 15 40 48 55 51 37 30 19 17 20 22 52 53 14 16 44 39 43 27 43 49 43 27 43 49 3 4 28 12 6 42 8 46 13 47 38 11 50 31 10 9 21 25 26 21 9 23 24 18 37 56 56 45 54 57 11 50 31 10 9 9 23 24 18 38 Model 442539 56 56 45 ...
Page 21: ...im w Tube 2 ITEM PART NO DESCRIPTION QTY 28 4 12804000 Nozzle SAQCMEG 0004 Red 353239 373539 353237 373534 353234 373537 1 4 12804015 Nozzle SAQCMEG 1504 Yellow 353239 373539 353237 373534 353234 373537 1 4 12804025 Nozzle SAQCMEG 2504 Green 353239 373539 353237 373534 353234 373537 1 4 12804040 Nozzle SAQCMEG 4004 White 353239 373539 353237 373534 353234 373537 1 4 12805500 Nozzle SAQCMEG 0005 5 ...
Page 22: ...95 07104723 Axle 5 8 x 27 80 L 1 53 95 07162004 Assy Weld CW Cage Small Red BC BD BR 1 95 07162005 Assy Weld CW Cage Small Black MP 1 54 90 2002 Nut 3 8 ESNA NC 2 55 90 2001 Nut 5 16 ESNA 4 56 90 4001 Washer 5 16 Flat 7 57 2 1102 Adapter 1 2 Female x 3 8 Male 343089E 442539 1 2 1100 Adapter 1 2 x 1 2 353234 373534 353237 442537 373539 1 ...
Page 23: ... PSI Coupler 405039E 55039E 455034E 405037E 55037E 455037E 1 4 020650C Hose 3 8 x 50 1 Wire Pressure Flex w Coupler 343087E 1 ITEM PART NO DESCRIPTION QTY 3 4 020750C Hose 3 8 x 50 ft 2 Wire Pressure Flex w Coupler 353237 373537 353239 373539 404029 353234 373534 1 4 02093450BC Hose 3 8 x 50 ft 1 Wire Blue w Coupler 442537 353237 343087E 1 4 02073450RC Hose 3 8 x 50 ft 2 Wire Blue w Coupler 373537...
Page 24: ...8001 3BK80H 5 512025 25mm 343089E 5 40504001 2BK40H 5 511100 Hx1 5 40508001 2BK80H 5 5120220 22mm 353234 5 40503201 2BK32H 5 511100 Hx1 5 40509001 2BK90H 5 512025 25mm 373534 5 40503201 2BK32H 5 511100 Hx1 5 40509001 2BK90H 5 512025 25mm 455034E 5 407034 3TB34 5 531113 P2x1 1 8 5 41008001 3BK80H 5 512025 25mm 353237 5 40503201 2BK32H 5 511100 Hx1 5 40509001 2BK90H 5 512024 24mm 373537 5 40503201 2...
Page 25: ...06 405039E 5 604042 3 BX42 5 1238 5 3014 5 01093 455039E 5 604042 3 BX42 5 1238 5 3014 5 01094 343089E 5 604042 2 BX42 5 1803 5 32080 5 0413 353234 5 604039 2 BX39 5 1724 5 32080 5 0105 373534 5 604039 2 BX39 5 1724 5 32080 5 010721 455034E 5 604042 3 BX42 5 1738 5 3014 5 01094 353237 5 604039 2 BX39 5 1920 5 32080 5 0105 373537 5 604039 2 BX39 5 1920 5 32080 5 010721 405037E 5 604042 3 BX42 5 193...
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Page 27: ...ion 4 Damage to components from fluctuations in electrical or water supply 5 Normal maintenance service including adjustments fuel system cleaning and clearing of obstructions 6 Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we request that you register your SHARK pressure...
Page 28: ...Form 97 723 Revised 1 05 Printed in U S A ...