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Shark BG-2527 Operating Instructions And Parts Manual Download Page 25

97-707  •  Bg  •  reV. 7/06

5

  

PRESSURE 

W

ASHER

 

OPERA

TOR’S MANU

AL

  

 ITeM   pART No.  

deSCRIpTIoN  

qTY

  1 

630683 

crankcase 

 

1

   

860361 

plunger guide 

 

3

  3 

 

❖

 plunger seal 

 

3

  4 

 

◆

 pressure ring o-ring 

 

3

  5 

 

pressure ring 18 mm 

 

3

  6 

 

◆

 V-sleeve 18 mm 

 

6

  7 

 

◆

 support ring 18 mm 

 

6

  8 

 

intermediate ring 18 mm 

 

3

  9 

915630 

plug 3/8"  

 

3

  10 

780565 

copper Washer 3/8"  

 

  11 

783854 

manifold Housing 

 

1

  1 

780560 

Washer 

 

8

  13 

875571 

manifold stud Bolt 

 

1

  14 

 

★

 Valve seat o-ring 

 

6

  15 

 

★

 Valve seat 

 

6

  16 

 

★

 Valve plate 

 

6

  17 

 

★

 Valve spring 

 

6

  18 

 

★

 Valve cage 

 

6

  19 

96657 

manifold plug o-ring 

 

6

  0 

83335 

manifold plug 

 

6

  1 

87557 

Hex screw 

 

8

   

615488 

Bearing cover 

 

  3 

615489 

Bearing protector W/o sight glass 

1

 

 

878575 

sight glass 

 

1

 

  

818575 

o-ring for sight glass 

 

1

  4 

860141 

crankshaft snap ring 

 

1

  5 

808895 

Ball Bearing 

 

  6 

81410 

oil dipstick 

 

1

  7 

855893 

gasket 3/8"  

 

3

  8 

 

✤

 plunger nut 

 

3

  9 

 

✤

 ceramic plunger sleeve 18 mm 

3

  30 

 

✤

 copper spacer 

 

3

  31 

 

✤

 plunger rod o-ring 

 

3

  3 

 

✤

 teflon ring 

 

3

  33 

89669 

plunger rod 

 

3

  34 

86014 

connecting rod pin 

 

3

  35 

630688 

connecting rod assembly 

 

3

  36 

780564 

spring Washer 

 

6

  37 

878197 

allen screw 

 

6

  38 

735313 

crankcase cover allen screw   

4

  39 

6300 

crankshaft seal 

 

1

  40 

8734 

crankcase cover 

 

1

  41 

855889 

crankcase cover gasket 

 

1

  4 

63000 

crankshaft 

 

1

C SeRIeS pUMp exploded vIeW pARTS lIST

Summary of Contents for BG-2527

Page 1: ...BG 3030 BG 3532 BG 3735 BG 3040 97 707 in te nd ed Fo r in do or us e in t e n d e d F o r o u t d o o r u s e o n lY W A R N I N G Re Ad oW Ne R S MA NU Al Be Fo Re op eR AT Io N lIR e le MA NU el d U TIl ISA Te UR Av AN T US AG e vo R INB eT RIe BN AH Me UN Be dIN GT Be dIe NU NG SA Nl eIT UN G dU RS CH le Se N No UT IlI ZA R SIN AN Te S No HA Be R le Ido el MA NU Al C H A U D ...

Page 2: ...nstructions 6 Operating Instructions 7 8 Detergents Cleaning Techniques 9 Shut Down and Clean Up 10 Storage 10 Troubleshooting 11 12 Preventative Maintenance 13 Oil Change Record 13 Models 2527 2820 Exploded View 14 Models 2527 2820 Exploded View Parts List 15 Models 3030 3532 3735 Exploded View 16 Models 3030 3532 3735 Exploded View Parts List 17 18 Hose and Spray Gun Assembly 19 D Series Pump Ex...

Page 3: ... or the selling distributor for specific details WARNING Risk of asphyxiation Use this product only in a well ventilated area 3 Avoid installing machines in small areas or near exhaust fans Exhaust contains poi sonous carbon monoxide gas exposure may cause loss of consciousness and may lead to death It also contains chemicals known in certain quantities to cause cancer birth defects or other repro...

Page 4: ...tive eyewear and clothing must be worn WARNING keep water spray away from electrical wiring Safety Information Cont 9 Do not operate with spray gun in the off position for extensive periods of time as this may cause damage to the pump 10 The best insurance against an accident is precau tion and knowledge of the machine 11 Manufacturer will not be liable for any changes made to our standard machine...

Page 5: ...ols the application of water and detergent onto cleaning surface with trigger device Includes safety latch Detergent Injector Allows you to siphon and mix detergents Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Note If trigger on spray gun is released for more than 2 minutes water may leak from valve Warm w...

Page 6: ...le until the collar clicks Pull the nozzle to make sure it is seated properly STEP 7 Connect high pressure hose to pumps discharge nipple Push coupler collar forward until secure STEP 5 Pull the spring loaded collar of the wand coupler back to insert your choice of pressure nozzle STEP 8 Connect garden hose to the cold water source Assembly instructions STEP 9 Connect the garden hose to pump water...

Page 7: ... Wt non detergent oil STEP 4 Connect garden hose to the cold water source and turn water on completely Never use hot water STEP 6 Rotate the fuel shut off valve to the On position Slide the fuel valve lever to the ON position When the engine is not in use leave the fuel valve in the OFF position STEP 5 Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge fr...

Page 8: ...fast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand operating instructions cont WARNING Never replace nozzles without engaging the safety latch on the spray gun trigger The five color coded quick connect nozzles provide a wide array of spray widths from 0 to 45 and are easily accessible when placed in the convenient rubber nozzle holder which is provided...

Page 9: ... cleaning tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dry on surface If surface appears to be dryi...

Page 10: ...asher is not being operated or is be ing stored for more than one month follow these instruc tions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip slowly until you feel increased pressure wh...

Page 11: ...essure Worn pump valves Call technical support Dirt in pump valves Call technical support Pump sucking air Check all pump lines and connections pressure low after period of normal use Nozzle worn Replace nozzle Unloader valve worn Replace unloader valve engine will not start or stops while operating Low oil shutdown Fill engine with oil engine is overloaded Nozzle partially blocked Clean nozzle Ex...

Page 12: ...developed by heat of day Keep gas tank full to avoid vapor locking Obstruction in fuel filter Clean or replace fuel filter WATER DRIPPING FROM UNDER PUMP Piston packing worn Call technical support O Ring plunger retainer worn Call technical support Cracked piston Call technical support OIL DRIPPING Oil seal worn Call technical support WATER LEAKING FROM PUMP PROTECTOR Spray gun closed with machine...

Page 13: ... Hose Annually if there are any signs of wear Belts Tighten Every 6 months Inspect Replace Every 6 months Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump oil and engine oil level before first use of your new pressure washer This pressure washer was produced w...

Page 14: ...R SIN ANT eS No HAB eR leId o el MAN UAl int end ed For ind oo r use in te nd ed Fo r ou td oo r us e on lY W A R N IN G exploded View 2527 2820 27 58 42 43 44 45 35 59 28 30 31 29 6 62 62 6 5 4 3 2 1 62 56 57 11 12 17 40 16 11 10 13 14 20 21 19 60 18 54 23 22 36 37 59 36 25 52 51 50 49 53 55 48 36 15 26 36 47 39 38 24 41 36 37 34 63 46 61 61 21 61 38 39 8 12 9 58 61 64 7 32 66 67 14 37 36 32 6 62...

Page 15: ...ssy Non Adj 3 5 GPM 0 083 1 36 90 4001 Washer 5 16 Flat 18 37 90 2001 Nut 5 16 ESNA 7 38 90 4000 Washer 1 4 3 Item Part No Description Qty 39 90 19710 Bolt 1 4 x 3 4 Flange 3 40 90 10201 Bolt 3 8 x 2 1 4 2 41 2 300812 Pump Protector 1 4 282037 252737 252739 1 2 300816 Pump Protector 3 8 PTP 282039 1 42 Pump See Specifications Pages 43 Unloader See Specifications Pages 44 2 2006 Nipple 3 8 Fem x 3 ...

Page 16: ... 20 28 30 6 29 31 1 9 60 59 2 3 4 6 5 58 41 42 43 46 44 39 38 33 37 33 36 45 35 50 52 26 27 25 61 62 55 12 15 48 53 51 49 24 57 56 60 23 22 54 12 21 11 7 64 34 59 59 21 47 8 63 63 8 62 61 62 61 6 59 60 58 12 11 59 60 65 67 62 61 42 46 45 69 70 71 73 44 72 78 74 75 68 76 77 BG 304037 82 79 81 80 83 88 87 86 9 84 11 12 14 85 85 66 ...

Page 17: ...3030 4 90 400910 Washer 7 16 Lock Split 3040 3532 3735 4 35 4 011184 Injector Detergent Assy Non Adj 3 5 GPM 0 083 1 Item Part No Description Qty 36 4 02100000 Hose 1 4 Push On Fuel Line 1 ft 37 2 1089 Hose Barb 1 4 Barb x 1 4 ML Pipe 90 3030 3532 3735 1 38 2 1084 Hose Barb 1 4 Barb x 1 8 ML Pipe 3040 3532 3735 1 2 1088 Hose Barb 1 4 Barb x 1 8 ML Pipe 90 3030 1 39 2 3100544 Valve E Z Start 3 8 MP...

Page 18: ...68 2 1024 Elbow 1 2 Street Brass 3040 1 69 2 0053 Elbow 1 2 JIC 3 8 90 3040 1 70 4 02047920 Hose 3 8 x 20 5800 2 Wire Pressure Loop 3040 1 71 2 0051 Nipple 1 2 JIC 3 8 Pipe 3040 1 72 2 300816 Pump Protector 3 8 PTP 3040 1 Item Part No Description Qty 73 5 32080 Unloader AL VRT 607 w Easy Start 3040 1 74 95 07101216B Block Inloader 3 8 x 3 8 Brass 3040 1 75 90 1020 Bolt 3 8 x 2 NC HH 3040 2 76 90 4...

Page 19: ... See Exploded Views For Sizes 5 4 02093450BC Hose 3 8 x 50 1 Wire Blue w Coupler BG 252737 BG 282037 BG 303037 1 4 02073450RC Hose 3 8 x 50 2 Wire Blue w Coupler BG 304037 BG 353237 BG 373537 1 3 4 1 2 5 6 10 8 9 7 3 Item Part No Description Qty 5 4 020750C Hose 3 8 x 50 2 Wire Pressure Flex w Coupler BX 373539 1 4 02033450C Hose 3 8 x 50 1 Wire Tuff Skin w Coupler BX 252739 BX 282039 BX 303039 1 ...

Page 20: ... 14 70 160147 Valve Plug 6 15 70 060308 Copper Washer 1 4 1 16 70 160121 Brass Plug G1 4 1 17 70 180118 Manifold Stud Bolt 8 18 70 140001 Washer 8 19 70 060306 Copper Washer 3 8 1 item Part no Description QTY 20 70 160117 Brass Plug 3 8 2 25 70 180112 Screw 12 26 70 020318 Bearing Cover 2 27 70 020502 Bearing Seal 1 28 70 150003 Snap Ring 1 29 70 021300 Ball Bearing 2 30 70 000605 Crankshaft 1 31 ...

Page 21: ...omplete Valve Plunger Oil Seals ITEM NUMBERS INCLUDED 3 5 6 2 3 4 5 6 7 34 35 36 37 38 11 12 13 2 NUMBER OF CYLINDERS KIT WILL SERVICE 3 1 1 6 3 D Series Pump exploded view parts list CONT item Part no Description QTY 43 70 180132 Connecting Rod Screw 6 44 70 070005 Sight Glass 1 45 70 060302 Gasket 1 46 70 020352 Crankcase Cover 1 47 70 060104 O Ring Ø2 62 x 107 6 2 Available in kit See below ...

Page 22: ... 30 24 17 34 36 37 38 39 40 41 42 43 35 44 45 27 31 26 32 33 17 24 51 50 49 48 47 46 13 TORQUE SPECS Item Ft lbs 15 75 16 30 24 8 34 9 45 13 51 11 M Series Pump EXPLODED VIEW item Part no Description QTY 12 70 060119 O Ring Ø2 62 x 17 13 6 13 Kit 70 07 Valve Assembly 6 14 70 060165 O Ring Ø2 62 x 20 29 6 15 70 160130 Valve Plug 6 16 70 180103 Manifold Stud Bolt 8 17 70 140001 Washer 16 18 70 06030...

Page 23: ...plete Valve Plunger Oil Seals ITEM NUMBERS INCLUDED 34 35 36 37 38 39 34 35 36 37 38 39 34 35 36 37 38 39 12 13 14 3 NUMBER OF CYLINDERS KIT WILL SERVICE 1 1 1 6 3 item Part no Description QTY 35 70 140012 Copper Spacer 3 36 70 060103 O Ring Ø1 78 x 7 66 3 37 70 000904 Teflon Ring 3 38 Kit 70 05 Plunger 4035 4035H 3 Kit 70 06 Plunger 4030 5030 3 39 70 140015 Copper Spacer 3 40 70 000301 Plunger Ro...

Page 24: ...06 OPERATOR S MANUAL PRESSURE WASHER 24 c sERIES pUMP EXPLODED VIEW 20 19 18 17 16 15 14 9 10 13 12 11 10 9 7 6 8 7 6 5 4 3 2 1 22 21 41 42 25 44 9 27 39 40 28 29 30 31 32 33 34 35 36 37 38 27 26 21 22 23 24 25 5 1800 ...

Page 25: ...0 823335 Manifold Plug 6 21 875572 Hex Screw 8 22 615488 Bearing Cover 2 23 615489 Bearing Protector W O Sight Glass 1 878575 Sight Glass 1 818575 O Ring for Sight Glass 1 24 860141 Crankshaft Snap Ring 1 25 808895 Ball Bearing 2 26 814210 Oil Dipstick 1 27 855893 Gasket 3 8 3 28 Plunger Nut 3 29 Ceramic Plunger Sleeve 18 mm 3 30 Copper Spacer 3 31 Plunger Rod O Ring 3 32 Teflon Ring 3 33 829669 P...

Page 26: ... DESCRIPTION QTY 43 877249 Pump Shaft Key 1 Replacement Parts 753106 Complete Seal Packing Kit 18 mm 3 877672 Seal Packing Kit 18 mm 1 753039 Complete Valve Assembly Kit 6 753107 Ceramic Sleeve Kit 18 mm 3 877655 Plunger Seal Kit 1 c sERIES eXPLODED vIEW pARTS lIST CONT ...

Page 27: ...9 70 060162 O Ring KIT A 1 10 70 140734 Connector 1 11 70 000918 Teflon Ring KIT A 1 12 70 120611 Stem KIT C 1 13 70 140702 Connector Female 1 14 70 060119 O Ring KIT A B 1 15 70 090004 Spring KIT B 1 Item Part No Description Qty 16 70 110207 Poppet KIT B 1 17 70 140802 Seal Washer 3 8 2 18 70 180004 Hollow Bolt 3 8 1 19 70 180008 Hollow Bolt 1 2 1 20 70 140803 Seal Washer 1 2 2 21 70 120212 Plate...

Page 28: ...97 707 BG REV 7 06 OPERATOR S MANUAL PRESSURE WASHER 28 Unloader exploded view AR AL 607 5 3208 7 8 Gpm 4200 PSI 24 2 23 22 21 20 1 2 3 4 5 27 6 26 19 6 14 16 17 16 18 13 12 2 15 25 7 9 10 11 8 26 ...

Page 29: ...k Ring 2 17 83 005060101 O Ring 2050 1 18 83 005020003 Body By Pass 1 4 G F 1 83 005020026 Body By Pass 3 8 G F 1 19 83 005060200 3 8 Gasket 1 20 83 001060129 O Ring 2043 1 21 83 001060200 Seat 1 22 83 001160000 Ball 1 23 83 005100003 Ball Spring 1 24 83 005150009 Seat Union 1 25 83 005030200 M8 Nut 2 26 83 005170101 3 8G Plug 2 27 83 005060201 Gasket 1 83 005650200 Repair Kit ADJUSTING Start with...

Page 30: ... HD3030 5 1209 5 3329 9 5 0102 2BK80H 5 40508001 BX 373539 3 7 3500 4 0 HM4035 5 1220 5 3330 13 5 010721 2BK90H 5 40509001 BG 282037 2 8 2000 4 0 SD3030 5 1409 5 3329 5 5 5 0104 AK74H 5 40107401 BG 252737 2 5 2700 3 0 SD3030 5 1409 5 3329 6 5 5 01041 BK80H 5 40408001 BG 303037 3 0 3000 3 5 SD3030 5 1409 5 3329 9 5 0102 2BK80H 5 40508001 BG 304037 3 07 4000 3 0 SM3540 5 1412 5 32080 13 5 010721 2BK...

Page 31: ...04001 Hx1 5 511100 BX38 2 5 604038 BX 373539 24MM 5 512024 2BK32H 5 40503201 Hx1 5 511100 BX39 2 5 604039 BG 282037 24MM 5 512024 AK39H 5 40103901 Hx3 4 5 511075 AX33 5 602033 BG 252737 24MM 5 512024 BK36H 5 40403601 Hx3 4 5 511075 BX32 5 604032 BG 303037 24MM 5 512024 2BK40H 5 40504001 Hx1 5 511100 BX38 2 5 604038 BG 304037 24MM 5 512024 2BK40H 5 40504001 Hx1 5 511100 BX38 2 5 604038 BG 353237 24...

Page 32: ......

Page 33: ... scale buildup rust corrosion or thermal expansion 4 Damage to components from fluctuations in electrical or water supply 5 Normal maintenance service including adjustments fuel system cleaning and clearing of obstructions 6 Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO ObTAIN WARRANTY SERVICE While not required for warranty service w...

Page 34: ...Form 97 707 Revised 7 06 Printed in U S A ...

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