background image

Shark HNG •  9.801-195.0  •  Rev. 4/14

25

 

 PRESSURE 

W

ASHER  

OPERA

TOR’S MANU

AL

  

OIL CHANGE RECORD

Date Oil Changed 

Month/Day/Year

Estimated Operating Hours 

Since Last Oil Change

Summary of Contents for HNG-352007A

Page 1: ...visit or wwwsharkpw com 98011950 1 MODEL ORDER HNG 352007A 1 109 667 0 HNG 402007A 1 109 668 0 HNG 502007A 1 109 669 0 HNG 502007B 1 109 670 0 HNG 502007C 1 109 671 0 MODEL ORDER HNG 353007A HNG 3530...

Page 2: ...Assembly Instructions 12 Operating Instructions 13 Detergents General Cleaning Techniques 14 Shut Down Cleanup Storage 15 Basic Facts 16 Maintenance Service 17 20 Troubleshooting 21 23 Preventative M...

Page 3: ...r less single phase will be provided with a ground fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be connected to a power supply recepta...

Page 4: ...ce LP tank while machine is running Serious injury could result WARNING Use vapor fuel only 22 The LP models are designed to run on vapor pro pane fuel Do not use liquid fuel Have a qualified servicem...

Page 5: ...om electrical source and shut off gas valve 26 Install this machine on non combustible flooring 27 Do not allow acids caustic or abrasive fluids to pass through the pump 28 Never run pump dry or leave...

Page 6: ...g surface with trigger device Includes safety latch Detergent Valve Allows you to siphon and mix detergents Wand Must be connected to the spray gun High Pressure Hose Connect one end to water pump dis...

Page 7: ...hark HNG 9 801 195 0 Rev 4 14 7 PRESSURE WASHER OPERATOR S MANUAL INSTALLATION 98011950 4 9 57 I D 49 0 38 3 8 High Pressure Out 11 3 4 27 1 2 44 1 4 Gas In 1 1 2 NPT M 3 0 Fresh Water In 1 0 GHF 1 1...

Page 8: ...d a fan installed to bring the air into the area 4 Do not locate near any combustible material Keep all flammable material at least 20 feet away Local code will require certain distances from floor an...

Page 9: ...is based on gas pressure in the range 0 5 PSI specific gravity of 6 and pressure loss of 5 w c i Numbers are for straight schedule 40 pipe fittings further reduce capacity PROPANE Length of Pipe ft Ir...

Page 10: ...minating in down turned fittings These should be suitably arranged to prevent obstruction from snow or rain and include a protecting screen not smaller than 1 4 inch mesh 98011950 2 Optional Figure 3...

Page 11: ...ave all flammable liquids or gases been removed from installation location Is there adequate gas supply for the BTU rating of the burner Is incoming gas supply pressure between 6 14 water column inche...

Page 12: ...sure nozzle check for o ring STEP 3 Connect the high pres sure hose to the pump discharge fitting by threading hose fitting onto discharge STEP 5 Connect garden hose to the cold water source STEP 6 Ch...

Page 13: ...ull trigger on spray gun 3 After water and pressure is exiting pressure nozzle push burner switch ON NOTE Thermostat should be set at 200 4 The pilot will ignite first then you will notice a flash of...

Page 14: ...at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not al l...

Page 15: ...d insert into one gallon of fresh clean water Pull trigger on spray gun and siphon water for one minute STEP 2 Turn push burner switch to OFF position Open spray gun al lowing water to cool Then turn...

Page 16: ...q in 1 lb sq in 27 71 water column inches 1 lb sq in 2 04 Mercury 1 Mercury 39 lb sq in 1 Std Atmosphere 14 73 lbs sq in Capacity in cf h Btu H Nameplate Btu cu ft Gas Utility Based on 60 Propane Buta...

Page 17: ...n open at all times High Limit Hot Water Thermostat For safety each machine is equipped with an adjustable thermostat In the event the temperature of the water should exceed its operating temperature...

Page 18: ...ed at even higher pressures when extra heat is needed please see Installation Instructions Exterior regulators are needed to control the system Propane bottles are not included with the machine A high...

Page 19: ...a DC millivolt meter having a 0 1000 MV range Conduct each check as shown in the chart below by connecting the meter test leads to terminals as indicated All readings are closed circuit A Complete Mil...

Page 20: ...e wire c Cycle switch rapidly to clean contacts D Automatic Pilot Dropout Check 1 Hold gas cock dial depressed in pilot position until maximum output is observed Then extin guish pilot and observe met...

Page 21: ...roken or shorted electrode assembly Test replace PILOT LIT BUT MAIN BURNER WON T COME ON Faulty wiring Test wiring Low pilot flame Check inlet pressure pilot orifice Improper alignment of sensor in pi...

Page 22: ...ontrol valve where applicable Rebuild or replace as needed Detergent metering valve left open sucking air or faulty metering valve Close and or replace metering valve Slow motor RPM Check incoming vol...

Page 23: ...ent solenoid not opening where applicable Check flow switch replace detergent solenoid PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air Check water supply and possibility of air...

Page 24: ...e life of your pressure washer Perform maintenance more often under severe conditions MAINTENANCE SCHEDULE Replace Fuel Lines Annually Pump Oil Inspect Daily inspect the oil level Change After first 5...

Page 25: ...Shark HNG 9 801 195 0 Rev 4 14 25 PRESSURE WASHER OPERATOR S MANUAL OIL CHANGE RECORD Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change...

Page 26: ...Panel Assy For Detail See Float Tank Assy Steam Valve Option For Detail See Burner Assembly Illus To Detergent Valve 73 69 68 72 74 79 76 75 57 51 53 72 77 62 61 26 80 81 78 55 56 102 82 63 83 58 64...

Page 27: ...41 44 43 98 46 47 28 35 38 36 9 20 23 34 22 25 30 29 28 26 37 42 27 90 91 6 2 1 14 17 18 19 21 8 50 3 4 6 10 15 6 45 12 13 58 42 26 62 60 93 94 95 97 28 27 5 GPM Machines Steam Valve Option 40 39 Ste...

Page 28: ...el 1 2 JIC Female 3 8 Male 1 34 9 802 134 0 Tee 1 2 x 1 2 JIC 51 667 0 668 0 672 0 673 0 1 ITEM PART NO DESCRIPTION QTY 35 9 802 151 0 Swivel 1 2 JIC Fem Push On 667 0 668 0 672 0 673 0 2 9 802 152 0...

Page 29: ...0 Nipple 1 2 JIC 3 8 Female1 86 9 800 021 0 Label Hot Water Outlet 1 87 9 802 104 0 Bushing 1 Snap 3 88 9 802 068 0 Plug Rubber 3 89 9 802 065 0 Grommet 1 5 16 Rubber 1 ITEM PART NO DESCRIPTION QTY 90...

Page 30: ...ER ASSEMBLY 19 28 5 4 14 15 13 9 10 20 44 10 24 11 9 12 5 7 8 3 5 2 1 5 6 1 16 17 7 25 26 18 31 29 21 22 30 26 23 26 25 40 36 38 38 24 26 33 34 39 27 Electronic Ignition Option Reversed Hole Location...

Page 31: ...2 0 Label Burner Instructions 1 46 9 800 006 0 Label Hot Calente 2 ITEM PART NO DESCRIPTION QTY 1 8 710 216 0 Jet Orifice 54 Natural Gas 3 5 3 9 44 8 717 377 0 Jet Orifice 63 Propane 44 8 710 215 0 Je...

Page 32: ...PRESSURE WASHER 32 CONTROL PANEL EXPLODED VIEW 98011950 33 Steam Valve Option Steam Valve Option Detergent Remote Operating System For Internal Detail See Electrical Box Pages 36 38 40 9 13 12 15 10 1...

Page 33: ...51 0 Tube 1 4 x 1 2 Clear Vinyl 10 ft 9 8 707 058 0 Strainer 1 4 w Check Valve 1 10 6 390 126 0 Clamp Hose 46 54 3 11 9 802 187 0 Valve Flow Control Metering Steam Option 1 12 8 706 200 0 Elbow 1 4 St...

Page 34: ...G 9 801 195 0 Rev 4 14 OPERATOR S MANUAL PRESSURE WASHER 34 TIME DELAY ELECTRICAL BOX EXPLODED VIEW 98011950 35 11 17 18 1 5 4 6 12 10 20 21 21 3 7 9 2 8 14 16 15 13 Detergent Valve Remote 19 3 5 Remo...

Page 35: ...Pages 9 Overload See Specifications Pages 10 9 802 532 0 Valve Deter Less Solenoid Remote 1 9 802 533 0 Solenoid Coil 120V Remote 1 11 8 706 955 0 Hose Barb 1 4 Barb x 1 4 Pipe 90 Remote 2 12 8 709 0...

Page 36: ...9 801 195 0 Rev 4 14 OPERATOR S MANUAL PRESSURE WASHER 36 98011950 34 11 17 18 1 5 4 6 12 10 20 3 7 9 2 8 14 16 15 13 Detergent Valve Remote 19 3 5 Remote Only STANDARD ELECTRICAL BOX EXPLODED VIEW P...

Page 37: ...actor See Specifications Pages 9 Overload See Specifications Pages 10 9 802 532 0 Valve Detergent Less Solenoid Remote 1 9 802 533 0 Solenoid Coil 120V Remote 1 11 8 706 958 0 Hose Barb 1 4 Barb x 1 4...

Page 38: ...801 195 0 Rev 4 14 OPERATOR S MANUAL PRESSURE WASHER 38 AUTO START ELECTRICAL BOX EXPLODED VIEW 98011950 36 11 17 18 1 5 4 6 12 10 14 16 15 13 Detergent Valve Remote 3 7 9 2 8 19 21 20 19 22 3 23 5 R...

Page 39: ...10 9 802 532 0 Valve Deter Less Solenoid Remote 1 9 802 533 0 Solenoid Coil 120V Remote 1 11 8 706 955 0 Hose Barb 1 4 Barb x 1 4 Pipe 90 Remote 2 12 8 709 069 0 Clamp Hose UNI 46 54 Remote 2 13 9 802...

Page 40: ...802 106 0 Plug Float Tank 1 6 9 802 131 0 Elbow 1 2 JIC x 1 2 90 1 7 8 707 000 0 Connector 1 2 Anchor 1 9 To Outside Water Supply To Pump 2 7 8 6 5 4 3 1 10 FLOAT TANK ASSEMBLY FLOAT TANK PARTS LIST 1...

Page 41: ...674 0 675 0 676 0 1 8 712 360 0 Nozzle 4005 5 White 668 0 674 0 675 0 676 0 1 8 712 353 0 Nozzle 0005 Red 667 0 1 8 712 354 0 Nozzle 1505 Yellow 667 0 1 8 712 355 0 Nozzle 2505 Green 667 0 1 5 2 3 4 1...

Page 42: ...67H 24MM 9 802 402 0 8 751 014 0 7 5 230V 3ph 60Hz 2BK57H 9 803 299 0 Hx1 3 8 1 109 671 0 KM5030 8 751 191 0 9 802 388 0 2BK67H 24MM 9 802 402 0 8 751 014 0 7 5 460V 3ph 60Hz 2BK57H 9 803 299 0 Hx1 3...

Page 43: ...8 724 272 0 8 724 305 0 9 802 552 0 1 AMP 8 933 007 0 8 10 9 802 464 0 671 0 9 802 401 0 BX36 2 8 715 697 0 8 724 268 0 8 724 312 0 9 802 552 0 1 AMP 8 933 007 0 8 10 9 802 464 0 672 0 9 802 401 0 BX...

Page 44: ...Plug 3 8 1 ITEM PART NO DESCRIPTION QTY 23 9 802 944 0 Screw Hex 8mm x18mm 8 24 8 717 210 0 Closed Bearing Housing 1 25 9 803 192 0 O Ring 1 78 x 60 05 2 26 8 933 011 0 Tapered Roller Bearing 2 27 8 7...

Page 45: ...e below KM 3 SERIES PUMP EXPLODED VIEW PARTS LIST REPAIR KIT NO 8 751 237 0 8 751 238 0 8 933 023 0 9 802 603 0 9 802 609 0 KIT DESCRIPTION Plunger 4035 18mm Plunger 4030 5030 20mm Plunger 3540 15mm C...

Page 46: ...1 2 1 9 9 803 199 0 Copper Washer 1 2 1 10 9 803 946 0 Manifold Housing 1 ITEM PART NO DESCRIPTION QTY 11 See Kits O Ring 1 78 x 15 54 6 12 See Kits Valve Assembly 6 13 9 803 948 0 O Ring 2 62 x 18 7...

Page 47: ...9 803 197 0 Gasket 1 47 9 803 968 0 Crankcase Cover 1 48 9 803 969 0 O Ring 2 62 x 107 62 1 Available in kit See below REPAIR KIT NUMBER 8 725 354 0 8 725 356 0 8 725 355 0 8 725 357 0 9 803 934 0 9 8...

Page 48: ...www karchershark com Shark HNG 9 801 195 0 Revised 4 14 Printed in U S A or Mexico...

Reviews: