SGC SMARTPOWERCUBE SG-500 User Manual Download Page 11

 

SGC SG-500 SmartPowerCube™ User’s Manual,  Page 9

 

 

SGC, 13737 SE 26

th

 Street Bellevue, WA 98005 USA • Ph: 425-746-6310, Fx: 425-746-6384, Email: [email protected] 

www.sgcworld.com

 

SGC RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT NOTICE 

 Copyright SGC 2007 

 

 
PTT – Push-to-talk control.  This keys the amplifier circuitry when this line is grounded, and the PTT 
control switch is set to manual.   
 
ALC – Automatic Level Control.  A positive-going voltage is present on this line for use with 
transceivers equipped for ALC input control.  See the ALC control description. 
 
BAND 1 – BAND 6 – Bringing the appropriate line low (to ground) selects the desired input filter for 
domestic operation when the front-panel FILTER SELECT switch is set to MANUAL.  A simple rotary 
switch box can be constructed for this purpose.  With the FILTER SELECT switch set to AUTO (for 
Export use), input filters are selected automatically each time you key the exciter.   
 
FAN – The optional cooling fan (SGC PN #51-82) cable plug inserts into this connector for power and 
fan control.   

 
7.0

 

Amplifier Operation 

 
This section intends to get you on the air using your new amplifier with maximum ease.  Before starting, 
check the following items. 
 
• Ensure you are using a DC power source capable of providing at least 14 VDC at 40A or greater.  Do 
not run the amplifier and transceiver from the same supply.   
 
• Check that the power cables are firmly terminated at the power strip on both the amplifier and power 
supply.  The screws should be firmly tightened so that the cable lug terminals are flat against the strip for 
best mechanical and electrical contact.   
 
• Ensure the amplifier, transceiver (and any other station components such as the SG-235, or manual 
antenna coupler) are connected to a proper RF grounds.   
 

7.1 Test Transmission 

  
Start by testing into a 50-ohm RF dummy load connected into the RF OUT jack on the SG-500.  We 
recommend installing a RF power meter in-line to monitor your transmitted output power. 

NOTE:

 You cannot perform this test with a 40A power supply.   

 

a.

 

Set the PTT and FILTER select switches on the front panel to AUTO, and turn the power on.  The 

red LED should light.   

b.

 

  Select CW mode on your transceiver, and reduce the power output control to minimum.  Note: 

other carrier modes (AM or FM) can be used if your transceiver does not have CW capability.   

c.

 

Set the transceiver drive for 25W in CW mode.  Turn the amplifier on and switch the radio to 

voice, do a test count, and check that the power peaks on the meter.  Turn the amplifier off, reset 
the transceiver to 35W in CW and repeat voice test.  When the voice peaks begin to activate the 
attenuator, you have passed the best level.  Reduce the drive in 5W increments until the attenuator 
does not activate on voice peaks.   

d.

 

  Re-adjust the power output control just below the “break-point” (the top of the input range before 

the ATTEN circuit activates).  You have now found the “sweet spot” at which you can drive the 
amplifier to maximum output with minimum drive.  This is the recommended drive method to be 
used whenever practical.   

Summary of Contents for SMARTPOWERCUBE SG-500

Page 1: ...evue WA 98005 USA Ph 425 746 6310 Fx 425 746 6384 Email sgc sgcworld com www sgcworld com SGC RESERVES THE RIGHT TO CHANGE SPECIFICATIONS WITHOUT NOTICE Copyright SGC 2007 SG 500 SMARTPOWERCUBE LINEAR...

Page 2: ...Feed Lines Page 4 4 2 1 Coaxial Cable and Routing Tips Page 5 5 0 Power Supplies Page 5 5 1 Battery Power Supplies Page 5 5 2 Alternative Power Sources Page 5 6 0 Front Panel Description Page 6 6 1 RF...

Page 3: ...d in this manual Never operate the unit with hits protective cover removed nor attempt to modify its original circuit design and construction Doing so may cause malfunctions and void the warranty Ensu...

Page 4: ...unit with all circuit assemblies encased within the massive die cast alloy chassis heatsink PTT Keying Mode and Band Output Filter Selection can be enabled automatically or by manual control Band swit...

Page 5: ...mend the use of high quality linear power supplies designed for RF applications We strongly advise against the use of a switched mode power supply for high RF application Permanent damage to the power...

Page 6: ...sharp edges to reduce the possibility of corona discharge a condition that causes the area around the antenna to glow with bluish white light Corona is a very dangerous condition and may lead to fire...

Page 7: ...solderless type plugs 5 0 Power Supplies Please read the power supply warning at the front of the manual The SG 500 is designed to be powered from high quality 14 0 VDC power supply providing adequate...

Page 8: ...s Connect your station antenna coupling or tuning device or manual matching network to the RF OUT jack and the coax jumper from the exciter transceiver to the RF IN jack Warning Do not operate the SG...

Page 9: ...ly when push to talk PTT is engaged CURR Warns that over current condition exceeding 100 A exists or if the current imbalance between amplifier modules exceeds 20 When illuminated the amplifier has tr...

Page 10: ...iency occurs when the SG 500 is driven across the low input range just below the point where the attenuator circuit is activated ALC ALC control provides adjustable ALC feedback voltage available via...

Page 11: ...on both the amplifier and power supply The screws should be firmly tightened so that the cable lug terminals are flat against the strip for best mechanical and electrical contact Ensure the amplifier...

Page 12: ...eiver for details on where to access this connection Note In manual PTT and Auto Filter mode there will be a 10 15 msec delay while the CPU measures the frequency and selects the correct filter band A...

Page 13: ...und connection on the lower pin Leave the front panel on off switch in the ON position to enable your remote line in this configuration 7 5 DOMESTIC vs EXPORT Amplifier Versions Amplifiers manufacture...

Page 14: ...Ensure antenna is resonant 2 1 SWR at the desired operating frequency Check proper interconnection and operation of the SG 235 or manual matching network TEMP LED flashing Reduce drive level or duty...

Page 15: ...and adjust the transmitter output power level to 40 watts 4 Turn on the SG 500 and transmit Confirm that a CURR VOLT fault does or does not occur 5 If a fault occurs use an analog DC voltmeter to mea...

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