1
INTRODUCTION
4HISMACERATORISMANUFACTUREDINAFACTORYWHICHISQUALITY
CERTIFIEDTO)3/ ACCREDITEDBY!&!14HIS
EQUIPMENTBENEFITSFROMTHELATESTTECHNOLOGICALINNOVATIONS
CONCERNINGSOUNDPROOFING4OBENEFITFULLYFROMTHEADVANTAGES
PROVIDEDBYTHISNEWGENERATIONOFAPPLIANCESITISIMPORTANT
TOCOMPLYWITHTHEINSTALLATIONINSTRUCTIONS
1.1 - GENERAL DESCRIPTION
4HEMACERATINGUNITISARESIDENTIALPUMPINGSYSTEMFOR
TOILETANDBATHROOMFIXTURES4HESYSTEMISCOMPRISEDOFTHREE
MAJORCOMPONENTS
THEMACERATINGUNITWHICHCONNECTSTOTHEOUTLETOF
AREARSPIGOTOUTLETTOILET
4HETOILETBOWL
4HETOILETTANK
4HEMACERATINGUNITALSOCONSISTSOFTHREEMAJORPARTSTHE
CONTAINERWHICHHOUSESTHEOPERATINGMECHANISMAPRESSURE
CHAMBERWHICHAUTOMATICALLYACTIVATESANDDEACTIVATESTHE
INDUCTIONMOTORWHICHDRIVESTHECUTTINGBLADEANDTHEIMPELLER
4HEMACERATINGUNITCANSIMULTANEOUSLYRECEIVEWASTEWATER
FROMSEVERALSANITARYFIXTURESEGSINKSHOWERBATHTUB
URINALBUTONLYONEWATERCLOSETPERUNIT
-ACERATINGUNITSAREDESIGNEDFORTHEDISPOSALOFHUMAN
WASTETOILETPAPERANDWATER4HEYARENOTINTENDEDTOBE
USEDFORTHEDISPOSALOFKITCHENWASTENEITHERARETHEY
INTENDEDTOBEUSEDFORTHEDISPOSALOFWASTEWATERFROMSUCH
PUMPAPPLIANCESASDISHWASHERSANDCLOTHESWASHERS
-ACERATINGSYSTEMMUSTDISCHARGEINTOAMINIMUMINCH
SANITARYDRAINAGEPIPE4HEMACERATINGSYSTEMWILLPUMPUP
TOFEETVERTICALLYWITHA
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PERFOOTGRAVITYFALLMINIMUM
CONSTANTLYTHROUGHOUTTHEHORIZONTALRUNTOTHEPOINTOFDIS
CHARGE)FYOUREQUIREAVERTICALLIFTITSHOULDPRECEDEANYhHORI
ZONTALvRUNANDSHOULDCOMMENCEASNEARASPOSSIBLETOTHE
DISCHARGEELBOW
Once you have started the horizontal run,
you cannot change directions in a upward vertical manner.
SANITARY INLETS
4HEMACERATINGUNITISEQUIPPEDWITHTWOADDITIONAL
"
INLETS
ONEONEITHERSIDEOFTHECASE4HESEINLETSWHICHINCORPORATE
ANINTERNALCHECKVALVEAREUSEDTOCONNECTTHEDRAINPIPEOF
OTHERSANITARYFIXTURESTOTHEMACERATINGUNIT
Note:
)NCASEONEOFTHEINLETSISNOTUSEDBYAFIXTUREYOUWILL
NEEDTOBLOCKOFFTHISINLETWITHTHEPLUGSPROVIDED
BATHTUB
!NYREGULARBATHTUBCANBEUSEDASONLYTHEDRAINPIPE
CONNECTSTOTHEMACERATINGUNIT7HENINSTALLINGA
BATHTUBWERECOMMENDTOBUILDAPLATFORMOUTOF
XINCHLUMBERONWHICHTHETUBISPLACED4HISGIVES
ENOUGHSPACEFORAPTRAPANDSLOPETOWARDTHE
WASTEWATERINLETS
SHOWER STALL
7HENINSTALLINGASHOWERASPECIALRAISEDSHOWERBASE
CANBEINSTALLED4HISELIMINATESTHEBUILDINGOFA
PLATFORM!LTERNATIVELYYOUMAYWANTTOPURCHASEA
REGULARSHOWERANDALSOBUILDAPLATFORMFORIT7E
RECOMMENDTOBUILDAPLATFORMOUTOFXINCHLUMBER
Note:
0LATFORMHEIGHT4HEACTUALDISTANCEBETWEEN
THEPTRAPOFTHEADDITIONALFIXTUREANDTHEMACERATING
UNITDETERMINESTHENECESSARYCLEARANCETOINSTALLTHE
PTRAPANDELEVATIONREQUIREDTOENSUREAMINIMUM
GRAVITYFLOWOF
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INCHPERFOOT
1.2 - NORMAL OPERATING CYCLE
!STHEFLUSHISOPERATEDORASTHEBATHSHOWERANDLAVATORY
DISCHARGETHEWATERANDWASTEENTERTHEUNITANDTHEWATER
LEVELBEGINSTORISETRIGGERINGTHEMICROSWITCHINTHEPRESSURE
CHAMBER4HISINTURNACTIVATESTHEMOTOR4HESHREDDEDWASTE
ISPICKEDUPBYTHEIMPELLERANDDISCHARGEDTHROUGHA
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" or
"
OUTLETPIPETOASANITARYSEWERORSOILSTACK
Safety note:
&ORSAFETYTHEMACERATINGUNITSHOULDNEVERBE
ACTIVATEDWITHTHELIDREMOVED
2
INSTALLATION
2.1 - PREPARING THE MACERATING UNIT
4HEPLASTICDISCHARGEELBOWCHECKVALVEASSEMBLYSHOULDBE
INSERTEDLONGEND INTOTHERUBBERHOSELOCATEDONTHETOPOF
THELID4HESTEPDOWNRUBBERFITTINGSHOULDTHENBEINSERTEDAT
THEDISCHARGESIDEOFTHEELBOWASSEMBLYANDSECUREDWITHTHE
PROVIDEDMETALCLAMPS4HESTEPDOWNRUBBERFITTINGMAYNEED
TOBECUTDEPENDINGONTHEDISCHARGEPIPEDIAMETER4HREE
METALCLAMPSSHOULDBEUSEDTOSECUREALLFITTINGS
2.2 - CONNECTION OF THE OTHER SANITARY
APPLIANCES
Saniplus : See page 3 drawing 7c
s4OCONNECTTOTHESIDEENTRIESOFTHECASEUSETHESIDE
CONNECTOR3ECUREWITHCLAMPS
s0LUGTHEUNUSEDINLETWITHBLANKINGPLUGAFTERGREASINGTHE
JOINT
Warning:
%NSUREWHENCONNECTINGASHOWERTOTHEMACERATING
UNITTHATTHEUNDERSIDEOFTHESHOWERTRAYISRAISEDBYATLEAST
INCHESFROMTHEFLOOR
2.3 - WATER CLOSET ASSEMBLY
4HETANKCOMESWITHTHEFILLANDFLUSHVALVEASSEMBLED
HOWEVERPLEASEENSURETHATALLSCREWSNUTSETCARETIGHTENED
2.4 - SYSTEM ASSEMBLY
Saniplus : See page 3 drawing 7a
0LACETHEMACERATINGUNITINTHEDESIREDSPOTANDCONNECT
ALLINLETANDOUTLETWASTEPIPINGTOTHEUNIT3EE#ONNECTION
TODISCHARGEPIPEWORK
0LACETHESPIGOTOUTLETOFTHETOILETBOWLFIRMLYAGAINSTTHE
WHITEACCORDIONCONNECTORANDMARKTHEFLOORTHROUGHTHE
HOLESINTHEBOWL
2EMOVEBOWLANDBORETWOHOLESAPPROXIMATELY
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DEEP
WITHA
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MASONRYDRILLBIT)NSERTPLASTICPLUGSINTOHOLES
)FTHEFLOORISWOODBOREAPILOTHOLEWITHA
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DRILLBIT
0LACETHEBOWLINFRONTOFTHEMACERATINGUNITANDPULLTHE
ACCORDIONGASKETALLTHEWAYONTOTHEREARSPIGOTOUTLET!TTACH
WITHSUPPLIEDGEARCLAMP#HECKTHATGASKETANDCLAMPARE
EVENALLAROUND
-OVETHEBOWLOVERTHEHOLESINFLOOR3LIPTHEPLASTICCHINA
PROTECTORSOVERTHELAGSCREWS4IGHTENLAGSCREWSDONOTOVER
TIGHTEN ANDSNAPPLASTICCOVERCAPSINPLACE
,OCATETHETANKTOBOWLKITANDPLACEFOAMGASKETONTHE
SPUDOFTHEFLUSHVALVEANDOVERNUT0LACETANKONTOPOFTHE
BOWL)NSERTSCREWSANDGASKETTHROUGHTHETANKANDTIGHTENNUTS
UNDERNEATH$ONOTOVERTIGHTENASTHISMAYDAMAGETHECHINA
4HESYSTEMISSUPPLIEDWITHFIXINGLUGSTOPREVENTITFROM
MOVINGDURINGUSE4OOPTIMIZETHELATESTTECHNICAL
DEVELOPMENTSCONCERNINGSOUNDPROOFINGINCORPORATEDINTOTHIS
UNITITISIMPORTANTTO
sPOSITIONTHE7#PANSOTHATITISNOTINCONTACTWITHAPARTITION
ORWALLOFTHEROOM
sPLACETHE7#PANONAPERFECTLYLEVELSURFACETOENSURETHAT
THERESILIENTMOUNTSAREFULLYEFFICIENT
sFIXTHEDISCHARGEPIPECORRECTLYWITHDISTANCESOFNOTMORE
THANFTM BETWEENTHEFASTENINGS
2.5 - CONNECTION TO WATER SUPPLY
#ONNECTTHEWATERSUPPLYHOSETOTHEFILLVALVE
2.6 - CONNECTION TO THE DISCHARGE PIPE WORK
4HESEMACERATINGUNITSHAVEANELBOWANDAiSTEPDOWNw
BUSHINGSIMPLYCUTOFFTHEAPPROPRIATEPORTIONOFTHEBUSHING
INORDERTOFITITTOTHEDISCHARGEPIPE5SERIDGEDWALLPIPENOT
FLEXIBLEPIPEORHOSEASFLEXIBLEPIPEMAYDISTORTOVERTIME5SE
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OR
"
DISCHARGEPIPE
)NSTALLAhFULLPORTvBALLORGATEVALVEANDAUNIONINTHE
DISCHARGEPIPEINORDERTOFACILITATETHEREMOVALOFTHE
MACERATINGUNIT0LACETHEUNIONORHOSECONNECTORTHENTHE
VALVEATTHELOWERPORTIONOFTHEDISCHARGEPIPE
)FYOUWISHTHEUNITTOPUMPVERTICALLYANDHORIZONTALLYYOUMAY
CALCULATETHATFEETOFVERTICALLIFTISEQUIVALENTTOFEETOF
hHORIZONTALvRUN