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SEW-Eurodrive SLC Series Operating Instructions Manual Download Page 31

8

Malfunctions

Operating Instructions – SLC Synchronous Linear Motors

31

8

Malfunctions

The inverter indicates malfunctions depending on the type via diagnostic LEDs or a 7-
segment  display  and  an  error  code.  Consult  the  system  manual  or  the  operating  in-
structions of the respective MOVIDRIVE

®

 for fault elimination.

22488669 /EN – 06/2016

Summary of Contents for SLC Series

Page 1: ...22488669_0616 Drive Technology Drive Automation System Integration Services Operating Instructions SLC Synchronous Linear Motors Edition 06 2016 22488669 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...ctions 10 2 7 Behavior and immediate measures in case of accidents 10 2 8 Electrical connection 11 3 Product description and overview of types 12 3 1 System environment 12 3 2 Nameplate 13 3 3 Marking...

Page 4: ...l 33 10 Technical data 34 10 1 Motor data diagram 34 10 2 Motor data 35 10 3 Installation dimensions 36 10 4 Technical data of NL16 linear encoders 43 11 Attachment 45 11 1 Part numbers 45 11 2 Techni...

Page 5: ...notes 1 2 1 Meaning of signal words The following table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe...

Page 6: ...the original This document contains additional safety relevant information and conditions for use in safety related applications 1 5 Exclusion of liability Read the information in this documentation o...

Page 7: ...econdaries of the SLC linear motors the following safety regulations must be observed Also observe the additional safety notes provided in the individual chapters of this documentation Due to the stro...

Page 8: ...specific regulations and requirements National regional regulations governing safety and the prevention of acci dents Never install damaged drives Report any damage to the shipping company immediately...

Page 9: ...ppropriate protective clothing 2 4 Designated use SLC series synchronous linear motors are motors for industrial and commercial sys tems When installed in machines startup i e start of designated oper...

Page 10: ...at least two pointed wedges made of firm non magnetic material such as brass or stainless steel edge angle approx 10 15 and a hammer ready to free trapped body parts If necessary e g if mounting space...

Page 11: ...gulations of the following standards and directives EN 60034 1 rotating electrical machines EN 50110 operation of electrical installations IEC 60664 insulation coordination for equipment within low vo...

Page 12: ...m environment Operating Instructions SLC Synchronous Linear Motors 12 3 Product description and overview of types 3 1 System environment Startup MOVITOOLS MOVIDRIVE MCV Special design 0E and 5E SLC Li...

Page 13: ...ata ke Voltage Ru v Winding resistance1 V Voltage vN Nominal speed IPK Maximum current IN Rated current kf Force factor LU V Inductance1 fN Rated frequency kg Weight of the linear motor IP Degree of p...

Page 14: ...tage Directive UR logo to confirm that UL Underwriters Laboratory is informed about the registered components register number by UL E323544 CSA mark to confirm the Canadian Standard Association CSA an...

Page 15: ...les 3 Letter Z direction 4 Letter 0 Cable length 0 5 m1 L Cable length 3 5 m DC link voltage 490 DC 490 V Design 00 Design 00 Standard 1 only for connector design Secondaries Example SLC S050 200 01 P...

Page 16: ...ns SLC Synchronous Linear Motors 16 3 5 Scope of delivery for system components The scope of delivery for SLC linear motors comprises Primaries Secondaries with permanent magnets Control and regulatio...

Page 17: ...d use non magnetic packaging material with a thickness of at least 2 cm 0 79 in on the magnetic side Observe the warning instructions on the packaging Keep storage area dry Protect storage sites from...

Page 18: ...gnetic field Severe or fatal injuries Cover the magnetic side of the secondaries with a wooden board thickness 2 cm over the entire surface and connect Special caution needs to be the rule in close pr...

Page 19: ...Use customized installation appliances to facilitate and safeguard work if neces sary e g if mounting space is limited Make sure that the primary is grounded according to regulations with the PE grou...

Page 20: ...0 2 1 2 3 15839147659 1 Installation of primary with reference to the primary max deflection length 0 3 mm width 0 1 mm 2 Secondary with reference to 400 mm length max deflection 0 1 mm 3 Installatio...

Page 21: ...mode at steady state temperature of the linear motor Also consider the influence of the loads applied by the customer The primary has a construction related flatness tolerance of max 0 8 mm at the co...

Page 22: ...e primary Install the secondaries once all other installa tion work has been completed immediately prior to startup of the drive Observe the safety notes when handling the secondaries see chapter 2 Pr...

Page 23: ...the same orientation The north 1 pole is marked on the secondaries see figure be low You can combine secondaries of different lengths 1 15839347083 1 North pole Move primary over secondaries by hand...

Page 24: ...mmutated and energized in the correct phases the measuring system must be mounted according to the distances and orientation displayed in the figure Observe the following tolerances when installing No...

Page 25: ...nformation is attached to the motor Safety notes Observe the following notes 6 1 Safety notes EMC measures The designated use of SEW EURODRIVE synchronous linear motors is as compon ents for installat...

Page 26: ...iagrams Type code Part number of the primary Approval Wiring diagram KGZL 13333224 IEC U W BK 1 3 1 BK TH BK BK BK BK 2 2 V TH 4 16450892 UL U W GY TH BN BK GNYE BL GNYE BN V TH 16528085 IEC UL AGZ0 1...

Page 27: ...GmbH lflex HEAT 190 C MS Leoni Studer AG BETA flam 145 C flex Color coding Phase U Black BK Conductor 1 BK Phase V Brown BN Conductor 2 BK Phase W Gray GY Conductor 3 BK PE Yellow green YE GN Conducto...

Page 28: ...inal positions Check the linear measuring system prior to starting the machine Limit the maximum power in the inverter Set the velocity limits in the inverter to small values Observe the safety notes...

Page 29: ...s The 5E special design is not delivered with uploaded parameter set but with standard factory setting 7 3 Startup procedure Parameterization 1 Make sure that the 0E or 5E servo controller is in contr...

Page 30: ...s functioning correctly for axes with end limits Move the axis with reduced torque setpoint If the axes do not move in a positive direction in a controlled manner when torque is in a positive directio...

Page 31: ...s 31 8 Malfunctions The inverter indicates malfunctions depending on the type via diagnostic LEDs or a 7 segment display and an error code Consult the system manual or the operating in structions of t...

Page 32: ...ch the linear motor during operation or in the cool down phase once it has been switched off CAUTION Improper inspection and maintenance may result in damages to the linear motor Possible damage to pr...

Page 33: ...dirt chips dust etc from the secondaries with a soft cloth Note that mobile cables are subject to wear They have to be checked for external changes on a regular basis 9 3 Waste disposal This product...

Page 34: ...en mounting to a horizontal aluminum cooling sur face with four times primary flange surface 10 mm thickness an ambient temperature of up to 40 C an installation altitude of up to 1000 m Fpk Maximum f...

Page 35: ...ed between 2 phases Motor type1 Cable cross sec tion Phase inductance L1 Phase resistance R1 Total power loss at the rating point PN mm mH W SLC 050M 3 1 5 162 13 335 1 All values are string values 50...

Page 36: ...esign 4x1 5 mm2 Cable length 3 5 0 1 Design 2x0 75 mm 2 773 1 3x200 600 200 Active part length Active part width 50 35 103 1 28 1 0 5 37 8 42 52 5 42 5 1 62 0 2 Customer side In installed state Releas...

Page 37: ...mm 2 Cable length 3 5 0 1 Design 3x0 5 mm 2 773 1 3x200 600 200 Active part length Active part width 50 35 103 1 28 1 0 5 37 8 40 4 53 3 42 5 1 62 0 2 Customer side In installed state Released state 0...

Page 38: ...n dimensions Operating Instructions SLC Synchronous Linear Motors 38 Length of the sec ondary 200 17 0 4 0 12 0 1 5 h11 60 h11 A A 1 1 A 200 0 3 100 50 40 50 0 6 B 4x B 50 5 5 N 50 150 50 0 6 A 4x 158...

Page 39: ...n dimensions Operating Instructions SLC Synchronous Linear Motors 39 Length of the sec ondary 250 17 0 4 0 12 0 1 5 h11 60 h11 A A 1 1 250 0 3 150 50 40 75 0 6 B 5x B 50 5 5 N 50 0 6 A 5x 50 200 A 158...

Page 40: ...n dimensions Operating Instructions SLC Synchronous Linear Motors 40 Length of the sec ondary 300 300 0 3 200 50 40 100 0 6 B 6x 50 0 6 A 6x 50 B 250 A N 50 5 5 17 0 4 0 12 0 1 5 h11 60 h11 A A 1 1 15...

Page 41: ...of the sec ondary 400 B N 17 0 4 0 12 0 1 5 h11 60 h11 A A 1 1 350 50 150 50 50 A 400 0 3 300 5 5 40 0 6 B 8x 0 6 A 8x 50 15840049547 Length of the sec ondary 608 5 17 0 4 0 5 h11 60 h11 A A 1 1 0 6...

Page 42: ...ec ondary 708 5 17 0 4 0 5 h11 60 h11 A A 1 1 0 6 A 14x 50 40 50 650 0 6 B 14x 100 150 450 58 5 100 B 708 5 0 3 12 0 1 5 5 N A 15840131723 Length of the sec ondary 1108 5 17 0 4 0 5 h11 60 h11 A A 1 1...

Page 43: ...mm inc Traveling velocity Max 5 m s Phase offset of tracks A B C and A B C 120 20 Pulse duty factor 50 15 Permitted air gap clearance of magnet surface to housing of the NL16 Type 4 5 mm max 8 5 mm L...

Page 44: ...operation Yellow Normal operation with magnet missing Red Error in the commutation signal e g no magnet or gap too large in correct distance between magnets 2 Programming interface M12 female contacts...

Page 45: ...kg 05956455 Secondary 300 mm 1 4 kg 05956463 Secondary 400 mm 1 9 kg 13334034 Secondary 608 5 2 9 kg 13334018 Secondary 708 5 3 4 kg 13333984 Secondary 1108 5 5 3 kg 13333224 Primary 19 kg 16528085 P...

Page 46: ...MOVIDRIVE compact system manual Part number and status MCV40A0066 5A3 4 0E is available via part number 08295107 The units have a status label for the power section and one for the control unit They...

Page 47: ...for cable assignment see following pages Hybrid cables with cross sections of 1 5 mm2 to 10 mm2 can be ordered from SEW EURODRIVE Cable load through current I in A ac cording to EN 60204 1 table 55 a...

Page 48: ...g loop 11 6 Prefabricated cables INFORMATION The cables also have low capacitive characteristics for operation on the in verter 11 6 1 NL16 prefabricated connection cable SEW EURODRIVE offers a prefab...

Page 49: ...angladesh Tel 88 01729 097309 salesdhaka seweurodrivebangladesh com Belarus Sales Minsk Foreign unitary production enterprise SEW EURODRIVE RybalkoStr 26 220033 Minsk Tel 375 17 298 47 56 298 47 58 Fa...

Page 50: ...22 25322612 Fax 86 22 25323273 http www sew eurodrive cn info sew eurodrive cn Assembly Sales Service Suzhou SEW EURODRIVE Suzhou Co Ltd 333 Suhong Middle Road Suzhou Industrial Park Jiangsu Province...

Page 51: ...44812685 http www copam egypt com copam copam egypt com Estonia Sales Tallin ALAS KUUL AS Reti tee 4 75301 Peetri k la Rae vald Harjumaa Tel 372 6593230 Fax 372 6593231 http www alas kuul ee veiko soo...

Page 52: ...Mechanics Mechatronics SEW EURODRIVE GmbH Co KG Ernst Blickle Stra e 1 76676 Graben Neudorf Tel 49 7251 75 1710 Fax 49 7251 75 1711 scc mechanik sew eurodrive de Electronics SEW EURODRIVE GmbH Co KG...

Page 53: ...ra SEW EURODRIVE India Private Limited Plot No 4 GIDC POR Ramangamdi Vadodara 391 243 Gujarat Tel 91 265 3045200 Fax 91 265 3045300 http www seweurodriveindia com salesvadodara seweurodriveindia com A...

Page 54: ...RL Ivory Coast Rue des P cheurs Zone 3 26 BP 916 Abidjan 26 Tel 225 21 21 81 05 Fax 225 21 25 30 47 info sew eurodrive ci http www sew eurodrive ci Japan Assembly Sales Service Iwata SEW EURODRIVE JAP...

Page 55: ...Industrial Qu retaro C P 76220 Quer taro M xico Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Sales Service Puebla SEW EURODRIVE MEXICO S A de C V...

Page 56: ...Central Fernando de la Mora Barrio Bernardino Tel 595 991 519695 Fax 595 21 3285539 sewpy sew eurodrive com py Peru Assembly Sales Service Lima SEW EURODRIVE DEL PERU S A C Los Calderos 120 124 Urban...

Page 57: ...les Service Celje Pakman Pogonska Tehnika d o o UI XIV divizije 14 3000 Celje Tel 386 3 490 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIVE PRO...

Page 58: ...tp www imhof sew ch info imhof sew ch Taiwan Sales Taipei Ting Shou Trading Co Ltd 6F 3 No 267 Sec 2 Tung Huw S Road Taipei Tel 886 2 27383535 Fax 886 2 27368268 Telex 27 245 sewtwn ms63 hinet net htt...

Page 59: ...332 0038 cstroy seweurodrive com Southwest Region SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 Tel 1 214 330 4824 Fax 1 214 330 4724 csdallas seweurodrive com Western Region SEW EURODRIVE I...

Page 60: ...data 34 N Nameplate 13 Markings 14 O Operational environment 9 Overview of types 12 P Painting 46 Parameters 29 Part numbers 45 Product description 12 Product names 6 R Return delivery 18 Rights to c...

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Page 64: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Stra e 42 76646 BRUCHSAL GERMANY Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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