SEW-Eurodrive MOVIDRIVE system Operating Instructions Manual Download

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*27793095_0822*

Drive Technology \ Drive Automation \ System Integration \ Services

Compact Operating Instructions

Application Inverter

MOVIDRIVE

technology

Edition 08/2022

27793095/EN

Summary of Contents for MOVIDRIVE system

Page 1: ...27793095_0822 Drive Technology Drive Automation System Integration Services Compact Operating Instructions Application Inverter MOVIDRIVE technology Edition 08 2022 27793095 EN...

Page 2: ...SEW EURODRIVE Driving the world...

Page 3: ...9 2 8 Installation assembly 9 2 9 Electrical installation 10 2 10 Protective separation 10 2 11 Startup operation 11 3 MOVIDRIVE technology type code 12 4 Installation 13 4 1 Special aspects when tran...

Page 4: ...he detailed operating instruc tions This is essential for fault free operation of the device and fulfillment of any rights to claim under guarantee 1 2 Structure of the safety notes 1 2 1 Meaning of s...

Page 5: ...ard Possible consequence s if disregarded Measure s to prevent the hazard Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning Hazard symbol Meaning General...

Page 6: ...ou must ensure that all of the work listed in the following is carried out only by qualified specialists Setup and installation Installation and connection Startup Maintenance and repairs Shutdown Dis...

Page 7: ...and laws as well as with the requirements of the standards directives and laws specified in this documentation The persons must have the express authorization of the company to operate pro gram param...

Page 8: ...AC asynchronous motors with squirrel cage rotor Permanent field AC synchronous motors Technical data and information on the connection conditions are provided on the nameplate and in chapter Technica...

Page 9: ...The following applications are prohibited unless the device is explicitly designed for such use Use in potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust a...

Page 10: ...generator due to the kinetic energy of the system machine Before opening the connection box secure the output shaft against rotation 2 10 Protective separation The product meets all requirements for...

Page 11: ...ng information signs on the product The fact that the operation LED and other display elements are no longer illuminated does not indicate that the product has been disconnected from the supply system...

Page 12: ...Basic interference suppression integrated E EMC filter limit value category C2 in accordance with EN 61800 3 Connection type 3 3 3 phase connection type Operating mode X 4 4 quadrant operation X Not r...

Page 13: ...arts or on the cov ers will cause damage Observe the following notes before lifting and transporting the inverter Hold inverters of size 5 by the handling points provided on the rear panel of the hous...

Page 14: ...le lifting equipment 24550948491 Carrying bar for size 7 inverters 1 2 35809245451 If a crane is not available you can push a carrying bar 1 through the rear panel to fa cilitate installation included...

Page 15: ...inverters in the control cabinet observe the following To ensure unobstructed cooling leave a minimum clearance of 100 mm above and below the inverter housings Ensure that the air circulation in this...

Page 16: ...Dimensions of the device base plate in mm A B C D E F G Size 1 95 50 350 325 12 6 18 Size 2 105 50 350 325 12 6 18 Size 3 105 80 350 325 12 6 18 Size 4 135 80 350 325 12 6 18 Size 5 196 160 471 440 13...

Page 17: ...ive earth via separate terminals or use a copper PE conductor with a cable cross section of 10 mm2 Supply system cable 10 mm2 16 mm2 Route a copper PE conductor with the cable cross section of the sup...

Page 18: ...rmation on permissibility TN and TT systems voltage systems with di rectly grounded star point Use is possible without restrictions IT systems voltage systems with non grounded star point Use is only...

Page 19: ...only achieved if the connection bolts for connecting the grid motor braking resistor and DC link are protected against contact with plastic covers The plastic covers can be ordered optionally see chap...

Page 20: ...e used for jog mode Observe the required dimensioning of the cable cross section for UL compliant in stalling For the terminal assignment for line connection of the various sizes refer to chapter Term...

Page 21: ...n internal 24 V voltage supply 80 W that can also be supported externally The maximum cable cross section is 2 5 mm2 The maximally permitted length of the 24 V supply cable is 30 m Whether an external...

Page 22: ...e permitted to be used as system bus cables 2 If an 8 pole cable is used malfunctions or failures may occur at the connected devices INFORMATION The mounting plates on which the axis systems are mount...

Page 23: ...n for the braking resistors such as the control cabinet roof 4 4 1 Protection against thermal overload of the braking resistor INFORMATION PTC braking resistor A PTC braking resistor goes to high resi...

Page 24: ...ential of the application inverter when connection 1 is used Connection 1 The digital input of the application inverter connected to the signal contact of the internal temperature switch must be param...

Page 25: ...t breaker has tripped Only then is the power supply disconnected In this case the residual braking energy WRest PBRnom 20 s must not be exceeded Connection 3 If the thermal circuit breaker trips the s...

Page 26: ...If the thermal circuit breaker trips the signal is evaluated in the application in verter This does not require a response by the PLC It is not required to disconnect the supply system connection wit...

Page 27: ...rrent travel cycle al though the thermal circuit breaker has tripped Only then is the power supply disconnected In this case the residual braking energy WRest PBRnom 20 s must not be exceeded Connecti...

Page 28: ...plication inverter when connection 1 is used Connection 1 The digital input of the application inverter connected to the signal contact of the external bimetallic relay must be parameterized to the fu...

Page 29: ...t breaker has tripped Only then is the power supply disconnected In this case the residual braking energy WRest PBRnom 20 s must not be exceeded Connection 3 If the thermal circuit breaker trips the s...

Page 30: ...uit breaker trips the signal is evaluated in the application in verter This does not require a response by the PLC It is not required to disconnect the supply system connection with an external switch...

Page 31: ...rrent travel cycle al though the thermal circuit breaker has tripped Only then is the power supply disconnected In this case the residual braking energy WRest PBRnom 20 s must not be exceeded Connecti...

Page 32: ...able may be connected to this connec tion INFORMATION The technical data for the power and control electronics connections is provided in chapter Technical data 4 5 1 Sizes 1 3 Illustration Terminal C...

Page 33: ...ION Size 8 is not yet available Illustration Terminal Connection Assignment L1 L2 L3 UZ UZ X1 L1 L1 Line connection X1 L2 L2 X1 L3 L3 X1 UZ UZ DC link connection X1 UZ UZ PE PE connection U V W R R X2...

Page 34: ...e interface Interface for keypad 1 2 3 4 5 6 7 8 9 X20 1 DI00 Digital input 1 with fixed assignment Output stage en able X20 2 DI01 Digital input 2 fixed setpoints positive direction of rota tion X20...

Page 35: ...STO_P2 X6 4 GND Reference potential X6 5 24 V STO_OUT Uout DC 24 V supply of F_STO_P1 and F_STO_P2 4 5 6 X15 Motor encoder resolver Display Terminal Connection Assignment 15 9 1 8 X15 1 S2 sin Signal...

Page 36: ...K0 X15 12 DATA 2 Data cable for electronic nameplate X15 13 VS24VG Encoder supply 24 V X15 14 TEMP_M Motor temperature evaluation X15 15 VS12VG Encoder supply 12 V 1 For encoders from SEW EURODRIVE wi...

Page 37: ...served X15 12 DATA Signal cable X15 13 VS24VG Encoder supply 24 V X15 14 TEMP_M Motor temperature evaluation X15 15 VS12VG Encoder supply 12 V 4 5 10 X15 SEW EURODRIVE encoder with RS485 interface Dis...

Page 38: ...erminal assignment of basic unit Compact Operating Instructions MOVIDRIVE technology 38 4 5 11 X16 MOVILINK DDI interface Display Terminal Connection Assignment X16 Coaxial connection MOVILINK DDI 277...

Page 39: ...refer to chapter Terminal assign ment of basic unit 2 32 4 6 2 Power connection Wiring of the power connections with line contactor line choke line filter and output choke L1 L2 L3 L1 L2 L3 L1 L2 L3...

Page 40: ...tactor If the required measures are not taken operation of an application inverter with con nected braking resistor without line contactor may result in severe damage to prop erty Refer to the chapter...

Page 41: ...L1 L2 L3 L1 L2 L3 L1 L2 L3 PE X1 L1 L2 L3 PE X2 PE U V W PE PE Uz z R U R MDX9 A PE U1 V1 W1 U2 V2 W2 L1 L2 L3 L1 L2 L3 M 54043209407696267 1 Fuses 4 Braking resistor optional 2 Line choke optional 5...

Page 42: ...Accelerator coil TS Coil section DC brake with one brake coil 1a 2a 5a 4a 3a Auxiliary terminal strip in terminal box Control cabinet limit WH White RD Red BU Blue INFORMATION The selection of the br...

Page 43: ...MOVIDRIVE technology 43 BMK brake control BU AC WH RD 1a 2a 5a 4a 3a M TS BS 1 2 13 14 15 4 3 BMK BMKB DB00 GND AC DC 14324495755 BMV brake control 2 coils BU DC 24 V WH RD 1a 2a 5a 4a 3a M TS BS 1 2...

Page 44: ...ons MOVIDRIVE technology 44 BMV brake control 1 coil BU DC 24 V RD 1a 2a 5a 4a 3a M 1 2 13 14 15 4 3 BMV DB00 GND DC 14373494923 BMS BME brake control BU AC WH RD 1a 2a 5a 4a 3a M TS BS BMS BME 1 2 13...

Page 45: ...ng Instructions MOVIDRIVE technology 45 BMP brake control BU AC WH RD 1a 2a 5a 4a 3a M TS BS 1 2 13 14 15 4 3 BMP DB00 GND AC DC 14324544523 BG BGE brake control AC BG BGE RD WH 5 4 1 3 2 BU M TS BS A...

Page 46: ...M 1 U Uz 2 4 SBC_M OUT_M OUT_P 6 7 GND STATUS 13 14 15 RD WH BU STATUS X4 1 3 5 X20 SBC_P DB00 X14 8 N C 4a 3a 5a RD BU M 2 4a 3a 5a BS TS WH RD BU M 1 9007232120094731 1 Connection of the brake with...

Page 47: ...STATUS 13 14 15 RD WH BU STATUS X4 1 3 5 X20 SBC_P DB00 X14 8 N C 4a 3a 5a RD BU M 2 4a 3a 5a BS TS WH RD BU M 1 9007232118783115 1 Connection of the brake with 3 wire technology standard 2 Connection...

Page 48: ...X22 1 3 4 5 DOR NO DOR NC GND DOR C DI06 DI07 0 8 4 C 1 9 5 D 2 A 6 E 3 B 7 0 8 4 C 1 9 5 D 2 A 6 E 3 B 7 F F Output stage enable permanently assigned Fixed setpoints positive rotation direction Fixed...

Page 49: ..._P1 F_STO_M F_STO_P2 2 1 3 4 5 Brake control Reference potential Motor temperature evaluation Reference potential 9007223162791691 X5 24 V supply voltage X6 Connection for Safe Torque Off STO With ins...

Page 50: ...2 X52 1 3 4 5 6 8 7 9 10 DI10 DI11 DI12 DI13 GND DO10 DO11 DO12 DO13 GND 18014412829087243 1 Higher level controller Voltage input 10 0 10 V 2 X50 1 3 4 5 6 8 7 REF1 AI21 AI22 GND AI31 AI32 GND REF2 9...

Page 51: ...2830137099 Connection to the terminals REF2 and AI31 is carried out analogously to the connec tion to the terminals REF1 and AI21 shown in the wiring diagrams Current input 0 4 20 mA 2 X50 1 3 4 5 6 8...

Page 52: ...o the terminals AOV2 and GND is carried out analogously to the connec tion to the terminals AOV1 and GND shown in the wiring diagram Current output 0 4 20 mA 2 X51 1 3 4 5 6 AOV2 AOC2 GND AOV3 AOC3 GN...

Page 53: ...s not an EtherCAT address In the delivery state of the application inverter the ID is set to 0 by default S1 0 and S2 0 Setting an EtherCAT ID is not mandatory The slaves are automatically addressed b...

Page 54: ...startup in different ways If you use a power adjusted motor you can dispense with startup operation without startup depending on the requirements You can perform startup using the MOVISUITE engineerin...

Page 55: ...nger carries any voltage Before you touch the power terminals check that the inverter has been discon nected from the power supply Observe the general safety notes in the chapter Safety notes 2 6 and...

Page 56: ...ication is pos sible Check the supply system C0 Flashing Module bus not ready Check the module bus connection C1 Flashing Startup state Startup state is active C2 Flashing STO active Status Not ready...

Page 57: ...values d0 Flashing Basic initialization Status Not ready Output stage is inhibited Communication is pos sible Waiting for initialization to finish d1 Flashing Initialization at delivery state Display...

Page 58: ...ositioning control Positioning mode with internal ramp generator 10 Interpolated positioning control Positioning mode with setpoints cycli cally via bus The ramp generator is located externally e g in...

Page 59: ...ata communication is possible ERR LED LED Meaning Off No error The interface is in operating state Red Flickering Boot error A BOOT error has occurred INIT state has not been reached However the Chang...

Page 60: ...free operating state The PROFINET device is exchanging data with the PROFINET controller Data Exchange state Red Permanently lit Connection to the PROFINET control ler has failed Bus communication ha...

Page 61: ...mode PROFIenergy mode Red Permanently lit The PROFINET interface box has detect ed a fault Information A timeout of the PROFINET connection is not an internal fault Switch the device off and back on a...

Page 62: ...eck the fieldbus connection Check the master scanner Check all Ethernet connections Red Illuminated Conflict detected in IP address assignment Check whether there is another device with the same IP ad...

Page 63: ...n Flashing The device performs a LED test This state may only be active for a short time during startup The device is waiting for a target unit net work ID TUNID Assign a target unit network ID TUNID...

Page 64: ...e Green Flashing STOPPED_Mode state Green Illuminated OPERATIONAL Mode state BE LED LED Meaning Measure Off Transition to OPERA TIONAL_Mode state Software reset of the NMT state ma chine start basic n...

Page 65: ...vice is exchanging data with the PROFIBUS master data exchange state Red Illuminated PROFIBUS master not in operation The connection to the PROFIBUS mas ter has failed The device does not detect a PRO...

Page 66: ...hardware of the bus electronics is faulty Switch the device off and back on again If the fault occurs repeatedly contact SEW EURODRIVE Service Red Flashing with 2 Hz The PROFIBUS address is set to 0...

Page 67: ...e device is maintenance free 7 2 Shutdown To shut down the inverter de energize the inverter using appropriate measures WARNING Electric shock due to incompletely discharged capacitors Severe or fatal...

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Page 72: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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