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SEW-Eurodrive DR Series Operating Instructions Manual Download Page 47

Operating Instructions – AC Motors DR / DV / DT / DTE / DVE / Asynchrounos Servo Motors CT / CV 

47

8

Inspection / maintenance for BMG05-8, BM15-62 brakes

Inspection / Maintenance

Changing the BMG05-8, BM15-62 brake discs

When fitting a new brake disk (in BMG05-4 

≤

 9 mm; in BMG62 

≤

 10 mm) inspect the

other removed parts as well and install new ones if necessary.

1. Isolate the motor and brake from the supply, safeguarding them against

unintentional power-up!

2. Remove the following:

– If installed, forced cooling fan, tacho/encoder (

→

 Sec. "Preliminary work for motor

and brake maintenance")

– Flange or fan guard [21], circlip [20] and fan [19].

3. Remove the rubber sealing collar [5] and the manual brake release:

– Setting nuts [18], conical coil springs [17], studs [16], release lever [15], dowel pin

[14]

4. Unscrew hexagon nuts [10e], carefully pull off the coil body [12] (brake cable!) and

take out the brake springs [11].

5. Remove the damping cable [9], pressure plate [8] and brake disc [7], [7b], clean the

brake components

6. Install a new brake disk

7. Re-install the brake components

– Except for the rubber sealing collar, fan and fan guard, set the working air gap (

→

Sec. "Inspecting brake BMG 05-8, BM 30-62, setting the working air gap", points
5 to 8)

8. With manual brake release: Use setting nuts to set the floating clearance "s" between

the conical coil springs (pressed flat) and the setting nuts (

→

 following figure)

Important: The floating clearance "s" is necessary so that the pressure plate
can move up as the brake lining wears. Otherwise, reliable braking is not
guaranteed.

9. Install the rubber sealing collar back in place and re-install the dismantled parts.

Notes

•

The lockable manual brake release (type HF) is already released if resistance is
encountered when operating the grub screw.

•

The self-reengaging manual brake release (type HR) can be operated with normal
hand pressure.

Important: In brake motors with self-reengaging manual brake release, the
manual brake release lever must be removed after startup/maintenance! A
bracket is provided for storing the lever on the outside of the motor.

01111BXX

Brake

Floating clearance s [mm]

BMG05-1

1.5

BMG2-8

2

BM15-62

2

s

Summary of Contents for DR Series

Page 1: ...Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services AC Motors DR DV DT DTE DVE Asynchronous Servo Motors CT CV Operating Instructions A6 C01 Edition 08 2004 11291613 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...M AS 21 5 14 Connecting the motor using ASK1 plug connector 21 5 15 Connecting the brake 23 5 16 Accessory equipment 24 6 Startup 28 6 1 Prerequisites for startup 28 6 2 Altering the blocking direction on motors with a backstop 29 7 Malfunctions 31 7 1 Motor Malfunctions 31 7 2 Brake problems 32 7 3 Malfunctions during operation with a frequency inverter 32 8 Inspection Maintenance 33 8 1 Inspecti...

Page 4: ...tructions before you start operating the drive The operating instructions contain important information about servicing Therefore keep the operating instructions close to the drive Waste disposal Dispose of the following materials in accordance with the regulations in force Iron Aluminum Copper Plastic Electronic components Electrical hazard Possible consequences Severe or fatal injuries Hazard Po...

Page 5: ...n covers or the housing Designated use These electric motors are intended for industrial systems They fulfill the applicable standards and regulations Low voltage directive 73 23 EEC Technical data and information about the permitted conditions can be found on the nameplate and in the documentation It is essential to observe all the specified information Transportation Inspect the shipment for dam...

Page 6: ...3 116 118 117 2 107 106 9 100 101 103 3 31 135 134 1 Rotor cpl 31 Key 107 Oil flinger ring 131 Sealing washer 2 Circlip 32 Circlip 111 Gasket 132 Terminal box cover 3 Key 35 Fan guard 112 Terminal box lower part 134 Screw plug 7 Flanged end shield 36 Fan 113 Machine screw 135 Sealing washer 9 Screw plug 37 V ring 115 Terminal board 10 Circlip 41 Equalizing ring 116 Terminal yoke 11 Grooved ball be...

Page 7: ...ation Example DR DT DV DTE DVE AC brake motors Example Serial number 03214BXX DFV 132M2 BM TF AMA1 EV1T Motor option 5 V TTL incremental encoder Motor option AMB1 plug connector Motor option TF thermistor sensor Motor option Brake Size 132M and 2 pole Flange mounted motor 01 3009818304 0002 99 Year number end digits of the year of manufacture 2 digit Part number 4 digit Order number 10 digits Sale...

Page 8: ...CV Example Serial number 51358BXX CT90L4 BMG TF ES1S 01 3410069302 0001 00 30 5 3000 10 5 103 345 7 9 B5 28 54 F 230 20 BGE 1 5 CFV 132M4 BM TF EV1S Motor option Sine cosine incremental encoder Motor option TF thermistor sensor Motor option Brake Size 132M and 4 pole Flange mounted motor 01 3009818304 0002 99 Year number end digits of the year of manufacture 2 digit Part number 4 digit Order numbe...

Page 9: ...must be thoroughly cleaned of anti corrosion agents contamination or similar use a commercially available solvent Do not allow the solvent to penetrate the bearings or shaft seals this could cause material damage Extended storage of motors Please note the reduced grease utilization period of the ball bearings after storage periods exceeding one year Check whether the motor has absorbed moisture as...

Page 10: ...aft end Use an appropriate cover to protect motors in vertical mounting positions from objects or fluids entering protection cowl C Ensure an unobstructed cooling air supply and that air heated by other apparatus cannot be drawn in or reused Balance components for subsequent mounting on the shaft with a half key motor shafts are balanced with a half key Any condensation drain holes will be sealed ...

Page 11: ...hem again Seal the cable entry well Thoroughly clean the sealing surfaces of terminal boxes and terminal box covers prior to reassembly gaskets must be glued in on one side Install new gaskets to replace embrittled ones Restore the anticorrosive coating if necessary Check the enclosure 4 4 Installation tolerances Shaft end Flanges Diameter tolerance in accordance with DIN 748 ISO k6 at Ø 50 mm ISO...

Page 12: ... cables from frequency and servo controllers converters soft start units and brake units Feeder cables for brake resistors and similar options Protecting motor protection devices against interference To protect SEW motor protection devices temperature sensors TF winding thermostats TH against interference Route separately shielded feeder cables together with switched mode power lines in one cable ...

Page 13: ... in the stator housing Sizes DV112M DV280 Screw and 2 serrated lock washers in the bore of the eye bolt Thread size of the eye bolt DV112 132S M8 DV132M 180L M12 DV200 280 M16 5 5 Special aspects of torque motors and low speed motors Due to the design of torque motors and low speed motors very high induction voltages may be generated when they are switched off Consequently SEW EURODRIVE recommends...

Page 14: ...itching operations that cause interference SEW EURODRIVE recommends installing protective circuitry in the switching devices 5 7 Environmental conditions during operation Ambient temperature The temperature range of 20 C to 40 C must be ensured unless specified otherwise on the nameplate Motors intended for use in higher or lower ambient temperatures have the appropriate designation on the namepla...

Page 15: ...e with the figure below In the connection type shown on the right in the figure below the second retaining nut the lock washer and the washer are not used The external connection 6 can be installed directly or as a lug 4 below the connection disk 5 The tightening torque of the hex net in the figure on the right is 1 6 Nm 20 for M4 2 Nm 20 for M5 In case of operation with electronic control units i...

Page 16: ...ap with a hammer Caution Do not knock through into the inside of the terminal box Open the terminal box remove the knockout cover if it has broken off Secure the cable screw fittings with the supplied lock nuts 5 10 Connecting DT56 motor BMG The motor has a star point with three fixed connection points in the winding overhang The supply system leads L1 L2 L3 are connected to a spring cage terminal...

Page 17: ... in the wiring diagram The IS plug connector has CSA approval up to 600 V Note for application according to CSA regulations Tighten the M3 terminal screws to a torque of 0 5 Nm See the following table for American Wire Gauge AWG line cross sections Line cross section Make sure the type of line corresponds to the applicable regulations The rated currents are specified on the motor nameplate The lin...

Page 18: ...able through the cable gland Wiring up as shown in circuit diagram DT82 DT83 Connect the lines as shown in the circuit diagram Tighten the clamping screws carefully Install the plug connector Sec Installing the plug connector Wiring up as shown in wiring diagram DT81 For 댴 쑶 startup Connect with 6 lines Tighten the clamping screws carefully Motor contactors in the switch cabinet Install the plug c...

Page 19: ... of the variable terminal link as shown in the following figure Completely remove two prongs horizontally Wiring according to the DT81 wiring diagram for 댴 or 쑶 operation with double terminal assignment At terminal point for double assignment Connect the link cable When operation is as required Insert the link cable in the variable terminal link Install the variable terminal link At terminal point...

Page 20: ...ed position of the cable lead The upper section of the plug connector shown in the following figure must first be installed in the housing cover so it will match the position of the lower section of the plug connector Define the required mounting position Install the upper section of the plug connector into the housing cover in accordance with the mounting position Close the plug connector Tighten...

Page 21: ...r the plug connectors The mating connectors sleeve housing with contact tubes are not included in the scope of delivery The enclosure is only applied when the mating connector is mounted and locked 5 14 Connecting the motor using ASK1 plug connector Drives with ASK1 plug connectors are certified according to the ECOFAST specification version 1 1 Switchgear or control units which also have to be ce...

Page 22: ...nits are exclusively supplied with the plug connector in position 3 Installing the carrier plate Unscrew and remove four retaining screws 1 below the terminal box Fig A Place the carrier plate 2 against the holes for the retaining screws and install it by screwing in the four retaining screws 1 Fig B The customer must obtain the system cable pre fabricated according to the ECOFAST specification fr...

Page 23: ...ver for self reengaging manual brake release Setscrew for locking manual brake release After replacing the brake disc the maximum braking torque is reached only after sev eral cycles Connecting the brake control system The DC disk brake is powered from a brake control system with a protection circuit It is located in the terminal box IS lower part or must be installed in the switch cabinet Sec Wir...

Page 24: ...d open when the permitted winding temperature is exceeded They can be connected in the drive monitoring loop Forced cooling fan Motor sizes 71 132S Do not apply voltage When using the temperature sensor for thermal monitoring the evaluation function must be activated to maintain reliable isolation of the temperature sensor circuit If the temperature reaches an excessive level the thermal protectio...

Page 25: ...witch mode power supply following figure Input 90 265 VAC 6 10 50 60 Hz Output 24 VDC 1 2 1 3 A Connection Terminal screws 0 2 2 5 mm2 separable Enclosure IP20 mounted on mounting rail EN 60715TH35 in the switch cabinet VR system 24 VDC 20 Plug connector Max connection cross section 3x1 mm2 Pg7 cable gland with 7 mm inside diamater 50990AXX 54411AXX 1 2 24V DC 77 38 86 5 76 Refer to the VR wiring ...

Page 26: ...ft 5 VDC regulated 5 VDC TTL RS 422 ES1S2 24 VDC 1 Vss sin cos ES1R 5 VDC TTL RS 422 ES1C 24 VDC HTL ES2T1 CV DV E 112 132S 5 VDC regulated 5 VDC TTL RS 422 ES2S2 24 VDC 1 Vss sin cos ES2R 5 VDC TTL RS 422 ES2C 24 VDC HTL EV1T1 CT CV71 200 DT DV71 280 DTE DVE90 225 Solid shaft 5 VDC regulated 5 VDC TTL RS 422 EV1S2 24 VDC 1 Vss sin cos EV1R 5 VDC TTL RS 422 EV1C 24 VDC HTL NV11 DT DV71 132 DTE DVE...

Page 27: ... the inverters always follow the operating instructions for the relevant inverter Maximum line length inverter encoder 100 m with a capacitance per unit length 120 nF km Core cross section 0 20 0 5 mm2 Use a shielded cable with twisted pairs of insulated conductors exception cable for HTL sensor and connect the shield over a large surface area at both ends to the encoder in the cable gland or in t...

Page 28: ...ectly All motor protection equipment is active and set for the rated motor current The self reengaging manual brake release is used in case of hoist drives There are no other sources of danger present During startup make sure that The motor is running correctly no overload no speed fluctuation no loud noises etc The correct braking torque is set according to the specific application Sec Tech nical...

Page 29: ... on motors with a backstop Dimension x after installation 50447AXX 1 Fan guard 2 Fan 3 Hexagon socket head cap screw 4 V ring 5 Felt ring 6 Circlip 7 Threaded hole 8 Carrier 9 Wedge element train 10 Equalizing ring 6 10 7 1 2 4 3 5 8 9 X Motor Dimension x after instal lation DT71 80 6 7 mm DT90 DV100 9 0 mm DV112 132S 9 0 mm DV132M 160M 11 0 mm DV160L 225 11 0 mm DV250 280 13 5 mm 0 0 I ...

Page 30: ...ews 3 3 Remove the V ring 4 and sealing flange with felt ring 5 Collect the grease for subsequent use 4 Remove the circlip 6 not for DT71 80 for DV132M 160M also remove the equalizing rings 10 5 Pull the carrier 8 and wedge element train 9 completely off the threaded holes 7 turn them by 180 and press them back on 6 Refill the grease 7 Important Do not exert pressure on or hit the wedge element tr...

Page 31: ...rkshop for repair Lines connected incorrectly Correct circuit Ground fault on motor Send motor to specialist workshop for repair Severe speed loss under load Overload Perform power measurement use larger motor or reduce load if necessary Voltage drops Increase cross section of connecting harness Motor heats up excessively measure temperature Overload Perform power measurement use larger motor or r...

Page 32: ... Replace complete brake and brake control system spe cialist workshop check switchgear Rectifier defective Replace the rectifier and brake coil Motor does not brake Working air gap not correct Measure and set working air gap Brake lining worn down Replace entire brake disk Incorrect braking torque Change the braking torque Sect Technical Data By the type and number of brake springs BrakeBMG 05 By ...

Page 33: ...g brake Every 2 to 4 years depending on operating conditions 1 1 The periods of wear are affected by many factors and may be short The machine designer must calculate the required inspection maintenance intervals individually in accordance with the project planning docu ments e g Drive Planning Inspect the brake Measure the brake disk thick ness Brake disk lining Measure and set working air gap Pr...

Page 34: ...h the coupling 233 Lever off the intermediate flange 236 after removing the screws 234 Note During re assembly make sure the runout of the shaft end is 0 05 mm Brakes for the encoder mounting must be completely replaced Isolate the motor and brake from the power supply before starting work safeguarding them against unintentional power up 51322AXX 51324AXX Removing EV1 AV1 encoders from motors up t...

Page 35: ...torque arm Open the screw cover at the rear of the encoder 220 Unscrew the central retaining screw 367 by about 2 3 turns and loosen the cone by tapping lightly on the head of the screw Then unscrew the retaining screw and pull off the encoder 54196AXX 220 Encoder 367 Retaining screw 361 Protective canopy 733 Retaining screw for torque arm 367 733 220 361 1 220 367 During re assembly Apply Noco fl...

Page 36: ...guard including NV1 NV2 Do not tilt it in order to avoid damaging the proximity switch If the mounting block has been removed from the fan guard or has come loose it is essential to ensure the following during re assembly The switching surface of the proximity switch must be calibrated to a distance of 3 5 mm from the edge of the prismatic block figure above 01114CXX Caution It is essential for th...

Page 37: ... on the motor Example Motor DFT90 Key 54008AXX 1 2 3 4 5 6 7 8 9 11 12 13 14 16 17 18 1 20 9 15 1 Circlip 8 Circlip 16 V ring 2 Oil flinger ring 9 Rotor 17 Fan 3 Oil seal 11 Ball bearing 18 Circlip 4 Screw plug 12 Equalizing ring 19 Fan guard 5 Drive end bearing end shield 13 Stator 20 Housing screw 6 Circlip 14 Non drive end bearing shield 7 Ball bearing 15 Hex head bolt ...

Page 38: ...nsation continue with 7 If there is gear oil have the motor repaired by a specialist workshop 7 If there is moisture inside the stator With gearmotors Remove the motor from the gear unit With motors without a gear unit Remove the drive end flange Remove the rotor 9 8 Clean the winding dry it and check it electrically Sec Preliminary work 9 Replace the ball bearings 7 11 only use authorized ball be...

Page 39: ...elease remove the fan guard and the fan 3 Loosen the screws 2 and remove the complete brake with the releasing lever on version with manual brake release 4 Measure the thickness d of the brake disk 3 5 Replace the complete brake if the brake disk thickness has reached the minimum value 6 Install the complete brake in the motor Make sure that the gearing of the brake disk 4 engages in the gearing o...

Page 40: ...nance of the brake BR03 Key 50067AXX 4 5 5 6 1 2 7 3 8 9 10 12 11 13 15 16 17 18 12 14 1 Carrier 7 Brake disk 13 Hand lever 2 Clip 8 Pressure plate with stud 14 Releasing lever 3 Circlip 9 Damping plate 15 Sealing washer 4 Friction plate 10 Brake springs 16 Self locking counter nut 5 Screw 11 Brake coil body 17 Conical coil spring 6 Guide ring 12 Screw 18 Sealing element ...

Page 41: ... following figure with the brake at rest From the end of the stud on the pressure plate 8 to the brake coil body 11 5 Release the brake electrically 6 Measure clearance x with the brake released From the end of the stud on the pressure plate 8 to the brake coil body 11 7 The differential corresponds to the working air gap i e the stroke of the pressure plate 18 If the working air gap 0 8 mm reinst...

Page 42: ... guard and the fan 3 Loosen the screws 12 and remove the complete brake with the releasing lever on version with manual brake release 4 Loosen the screws 5 and remove the guide ring 6 with friction plate 4 brake disc 7 pressure plate 8 and damping plate 9 5 Remove the brake springs 10 from the brake coil body 11 and replace them with new ones 6 Position the new brake springs symmetrically 7 Slide ...

Page 43: ...l springs pressed flat and the setting nuts following figure Important The floating clearance s is necessary so that the pressure plate can move up as the brake lining wears Otherwise reliable braking is not guaranteed 12 Connect the complete brake back onto the motor following figure Make sure the gearing of the brake disk engages in the gearing of the carrier and that the plug on the motor end f...

Page 44: ...13 14 15 16 17 18 19 20 21 22 e 1 Motor with brake bearing end shield 10a Stud 3 pcs 15 Release lever with hand lever 2 Carrier 10b Counter spring 16 Stud 2 pcs 3 Circlip 10c Pressure ring 17 Conical coil spring 4 Niro disk BMG only 10e Hex nut 18 Setting nut 5 Rubber sealing collar 11 Brake spring 19 Fan 6 Annular spring 12 Brake coil body 20 Circlip 7 Brake disk 13 In BMG Gasket 21 Fan guard 8 P...

Page 45: ...ld 8 Pressure plate 14 Dowel pin 2 Carrier 9 Damping plate BMG only 15 Release lever with hand lever 3 Circlip 10a Stud 3 pcs 16 Stud 2 pcs 4 Niro disk BMG only 10b Counter spring 17 Conical coil spring 5 Rubber sealing collar 10c Pressure ring 18 Setting nut 6 Annular spring 10e Hex nut 19 Fan 7 Brake disk 11 Brake spring 20 Circlip 7b Only BM 32 62 12 Brake coil body 21 Fan guard Brake stationar...

Page 46: ...up to size 100 10 mm on brake motors up to size 112 Install a new brake disk Sec Changing the brake disk BMG 05 8 BM 15 62 otherwise 5 With BM30 62 Loosen the setting sleeve 10d by turning it towards the bearing end shield 6 Measure the working air gap A following figure use a feeler gauge and measure at three points offset by 120 In BM between the pressure plate 8 and the brake coil body 12 In BM...

Page 47: ...mponents 6 Install a new brake disk 7 Re install the brake components Except for the rubber sealing collar fan and fan guard set the working air gap Sec Inspecting brake BMG 05 8 BM 30 62 setting the working air gap points 5 to 8 8 With manual brake release Use setting nuts to set the floating clearance s between the conical coil springs pressed flat and the setting nuts following figure Important...

Page 48: ... and brake maintenance Flange or fan guard 21 circlip 20 and fan 19 3 Remove the rubber sealing collar 5 and the manual brake release Setting nuts 18 conical coil springs 17 studs 16 release lever 15 dowel pin 14 4 Unscrew hex nuts 10e pull off the coil body 12 by approx 50 mm watch the brake cable 5 Change or add brake springs 11 Position the brake springs symmetrically 6 Re install the brake com...

Page 49: ...ed by SEW EURODRIVE 54318AXX 1 2 9 11 6 4 8 7 5 3 10 12 13 16 14 18 19 17 22 26 27 21 24 25 23 20 15 1 Brake end shield 10 Brake disc complete 2 19 Release lever 2 Intermediate flange 11 Stud 20 Stud 3 Hex head bolt 12 Annular spring 2 21 Conical coil spring 4 Carrier 13 Brake stationary disc 22 Hex nut 5 Rubber sealing collar 14 Magnet complete 23 Hand lever 6 Brake disc complete 1 15 Brake sprin...

Page 50: ... 5 Release the clamping strap to do this if necessary Extract the abraded matter 4 Measure the brake discs 6 10 If the brake disc 12 mm change it Sec Changing the BMG 61 122 brake disc otherwise 5 Loosen the setting sleeve 9 by turning it towards the bearing end shield 6 Measure the working air gap A following figure use a feeler gauge and meausure at three points offset by 120 between the pressur...

Page 51: ...collar 5 and the manual brake release Hex nuts 16 conical coil springs 21 studs 20 release level 17 4 Loosen the hex nuts 16 remove the connection cable to the plug connector for the magnet 14 remove the magnet and remove the brake springs 15 5 Remove the complete pressure plate 8 the complete brake disc 10 as well as the brake stationary disk and complete brake disc 6 for BMG122 clean the brake c...

Page 52: ... mm Braking torque 106 J max min Nm BMG02 DT56 ET56 30 6 5 6 5 4 1 2 0 8 Brake Type Voltage Braking torque Brake part number VDC Nm BMG02 24 0 8 0574 319 2 1 2 0574 323 0 BMG02 HR 24 0 8 0574 327 3 1 2 0574 331 1 Brake Type Voltage Braking torque Brake part number VAC Nm BMG02 230 0 8 0574 320 6 1 2 0574 324 9 400 0 8 0574 321 4 1 2 0574 325 7 460 500 0 8 0574 322 2 1 2 0574 326 5 BMG02 HR 230 0 8...

Page 53: ...after a test run max Nm standard red standard red BR03 63 200 0 8 3 2 2 4 1 6 0 8 6 4 3 2 6 185 815 7 185 873 4 BMG052 2 BMG05 If the maximum braking torque 5 Nm is not sufficient it is possible to install the brake coil body of the BMG1 brake 71 80 60 0 25 0 6 5 0 4 0 2 5 1 6 1 2 3 2 2 6 4 3 135 017 X 135 018 8 BMG1 80 60 0 25 0 6 10 7 5 6 0 6 4 3 2 3 135 017 X 135 018 8 BMG23 3 BMG2 If the maxim...

Page 54: ...lelism tolerances on the brake disk may give rise to deviations of 0 15 mm after a test run max Nm standard red standard red BM15 132M ML 160M 1000 0 3 1 2 150 125 100 75 50 35 25 6 4 3 3 2 3 6 4 3 184 486 5 184 487 3 BM30 160L 180 1500 300 250 200 150 125 100 75 50 8 6 4 4 2 2 4 4 8 6 4 187 455 1 187 457 8 BM31 200 225 1500 BM322 2 Double disc brake 180 1500 0 4 1 2 300 250 200 150 100 4 2 4 8 6 ...

Page 55: ... IB IH 4 Rated voltage VN BMG02 BR03 IH AAC IG ADC IH AAC IG ADC VAC VDC 24 0 72 0 72 24 23 26 10 1 5 1 80 42 40 45 18 0 81 1 01 48 46 50 20 0 72 0 90 53 51 56 22 0 64 0 80 60 57 63 24 0 57 0 72 67 64 70 27 0 50 0 64 73 71 78 30 0 45 0 57 85 79 87 36 0 40 0 51 92 88 98 40 0 35 0 45 110 99 110 44 0 31 0 40 120 111 123 48 0 28 0 36 133 124 138 54 0 25 0 32 147 139 154 60 0 22 0 29 160 155 173 68 0 2...

Page 56: ... 0 61 0 87 0 65 1 00 0 80 1 25 110 105 116 48 0 45 0 69 0 54 0 77 0 58 0 90 0 72 1 11 125 117 131 52 0 40 0 62 0 48 0 69 0 52 0 80 0 64 1 00 139 132 147 60 0 36 0 55 0 43 0 61 0 46 0 70 0 57 0 88 153 148 164 66 0 32 0 49 0 39 0 55 0 41 0 63 0 51 0 79 175 165 185 72 0 29 0 44 0 34 0 49 0 37 0 56 0 45 0 70 200 186 207 80 0 26 0 39 0 31 0 43 0 33 0 50 0 40 0 62 230 208 233 96 0 23 0 35 0 27 0 39 0 29...

Page 57: ...0 59 66 1 64 2 35 73 67 73 1 46 2 10 77 74 82 1 30 1 87 88 83 92 1 16 1 67 97 93 104 1 04 1 49 110 105 116 0 93 1 32 1 78 125 117 131 0 82 1 18 1 60 139 132 147 0 73 1 05 1 43 153 148 164 0 66 0 94 1 27 175 165 185 0 59 0 84 1 13 200 186 207 0 52 0 74 1 00 230 208 233 0 46 0 66 0 90 240 234 261 0 41 0 59 0 80 290 262 293 0 36 0 53 0 71 318 294 329 0 33 0 47 0 63 346 330 369 0 29 0 42 0 57 400 370 ...

Page 58: ...ing power W 200 Inrush current ratio IB IH 6 Rated voltage VN BMG61 122 IH AAC VAC 208 194 217 1 50 230 218 243 1 35 254 244 273 1 20 290 274 306 1 10 318 307 343 1 00 360 344 379 0 85 400 380 431 0 75 460 432 484 0 65 500 485 500 0 60 IB Accelerator current brief inrush current IH Holding current r m s value in the connecting harness to the SEW brake rectifier VN Rated voltage rated voltage range...

Page 59: ...S J 6001 2RS J DFR63 6203 2Z J 6303 2Z J 6202 2Z J 6202 2RS J C3 DT71 DT80 6204 2Z J 6303 2Z J 6204 2Z J 6203 2Z J 6203 2RS J C3 DT E 90 DV E 100 6306 2Z J 6205 2Z J 6205 2RS J C3 DV E 112 132S 6208 2Z J 6307 2Z J 6208 2Z J 6207 2Z J 6207 2RS J C3 DV E 132M 160M 6309 2Z J C3 6209 2Z J C3 DV E 160L 180L 6312 2Z J C3 6213 2Z J C3 DV E 200 225 6314 2Z J C3 6314 2Z J C3 DV250 280 6316 2Z J C3 6315 2Z ...

Page 60: ... number 10567917 Edition 02 2003 General updates and revisions Motor design Nameplate unit designation Example has been changed Mechanical installation Before you start Ambient temperature Electrical installation Using wiring diagrams Improving the grounding EMC Ambient conditions during operation Connecting the motor Tightening torques Connecting the motor via the plug connectors AB AD AM AS Opti...

Page 61: ...encoder 27 D Designated use 5 DT56 motor connection 16 Dust 14 E EH 26 Electrical installation 12 Encoder 26 Encoder connection 27 Encoder removal 34 Environmental conditions 14 ES 26 ET56 motor connection 17 ET56 single phase motor 17 EV 26 EV1 removal 34 Extended storage of motors 9 F Forced cooling fan 24 V 26 VR 25 VS 24 Frequency inverter 12 G Gas 14 I Incremental encoder removal 34 Inspectio...

Page 62: ...diation 14 Removal AV1H 34 EV1 34 S Safety and warning notes 4 Safety notes 5 Serial number 7 Single phase motors 12 Size 56 63 preparation for installation 16 Spare parts BMG02 52 Startup 28 Switching operation 14 T Technical data 52 Temperature sensor TF 24 TF 24 TH 24 Torque motors 13 Transportation 5 U Unit designation 7 V V 26 Vapors 14 VR 25 VS 24 W Waste disposal 4 Winding thermostat TH 24 ...

Page 63: ...RIVE GmbH Co KG Siemensstraße 1 D 40764 Langenfeld near Düsseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Sales Service Haguenau SEW USOCOME 48 54 route de Soufflenheim B P 20185 F 67506 Haguenau Cedex Tel 33 3 88 73 67 ...

Page 64: ... Sofia BEVER DRIVE GMBH Bogdanovetz Str 1 BG 1606 Sofia Tel 359 2 9532565 Fax 359 2 9549345 bever mbox infotel bg Cameroon Sales Douala Electro Services Rue Drouot Akwa B P 2024 Douala Tel 237 4322 99 Fax 237 4277 03 Canada Assembly Sales Service Toronto SEW EURODRIVE CO OF CANADA LTD 210 Walker Drive Bramalea Ontario L6T3W1 Tel 1 905 791 1553 Fax 1 905 791 2999 http www sew eurodrive ca l reynold...

Page 65: ...tp www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Paldiski mnt 125 EE 0006 Tallin Tel 372 6593230 Fax 372 6593231 veiko soots alas kuul ee Finland Assembly Sales Service Lahti SEW EURODRIVE OY Vesimäentie 4 FIN 15860 Hollola 2 Tel 358 3 589 300 Fax 358 3 7806 211 http www sew eurodrive fi sew sew eurodrive fi Gabon Sales Libreville Electro Services B P 1889 Libreville ...

Page 66: ...Ahofer Str 34B 228 58858 Holon Tel 972 3 5599511 Fax 972 3 5599512 lirazhandasa barak online net Italy Assembly Sales Service Milano SEW EURODRIVE di R Blickle Co s a s Via Bernini 14 I 20020 Solaro Milano Tel 39 2 96 9801 Fax 39 2 96 799781 sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Ste industrielle et commerciale pour l Afrique 165 Bld de Marseille B P 2323 Abidjan 08 Tel 225 2579 44 ...

Page 67: ...uckland SEW EURODRIVE NEW ZEALAND LTD P O Box 58 428 82 Greenmount drive East Tamaki Auckland Tel 64 9 2745627 Fax 64 9 2740165 sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD 10 Settlers Crescent Ferrymead Christchurch Tel 64 3 384 6251 Fax 64 3 384 6455 sales sew eurodrive co nz Norway Assembly Sales Service Moss SEW EURODRIVE A S Solgaard skog 71 N 1599 Moss Tel 47 69 241 0...

Page 68: ...LO 3000 Celje Tel 386 3 490 83 20 Fax 386 3 490 83 21 pakman siol net South Africa Assembly Sales Service Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Eurodrive House Cnr Adcock Ingram and Aerodrome Roads Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Tel 27 11 248 7000 Fax 27 11 494 3104 dross sew co za Capetown SEW EURODRIVE PROPRIETARY LIMITED Rainbow Park Cnr Racecourse Omuramba...

Page 69: ...way P O Box 518 Lyman S C 29365 Tel 1 864 439 7537 Fax Sales 1 864 439 7830 Fax Manuf 1 864 439 9948 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly Sales Service San Francisco SEW EURODRIVE INC 30599 San Antonio St Hayward California 94544 7101 Tel 1 510 487 3560 Fax 1 510 487 6381 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Purela...

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Page 72: ...s the cost and complexity of daily operations With a global presence that offers responsive and reliable solutions Anywhere With innovative technology that solves tomorrow s problems today With online information and software updates via the Internet available around the clock Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services SEW EURODRIVE Driving the world SEW EURODRIVE...

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