SEW-Eurodrive DIB Series Operating Instruction Download Page 1

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90791479 / EN

Edition 06/2020

DIB. AC Motors

Drive Technology Drive Automation System Integration Services

Summary of Contents for DIB Series

Page 1: ...90791479 EN Edition 06 2020 DIB AC Motors Drive Technology Drive Automation System Integration Services...

Page 2: ......

Page 3: ...onnectiing the brake 5 7 5 8 Options De rated Rating 4 Pole constant torque w o force cooled 6 Startup 6 1 6 2 Prerequisites for startup Motors with backstop RS 7 Inspection Maintenance 7 1 Inspection...

Page 4: ...Operating Instructions DIB AC Motors 4...

Page 5: ...Operating Instructions DIB AC Motors 5 2019...

Page 6: ...tion regulations Warning and safety signs on the product All other relevant project planning documents installation and startup instructions and wiring diagrams Do not assemble install or operate dama...

Page 7: ...hment points are designed to carry only the mass of the product Severe or fatal injuries Do not apply any ad ditional loads Ensure that the product is not subject to mechanical impact If the product i...

Page 8: ...t be a permanently secure electrical connection no protruding wire ends Use the corresponding cable end equipment Establish a safe PE connec tion When the motor is connected the distances to non insul...

Page 9: ...or vibration for example Determine the cause Contact SEW EURODRIVE if necessary Ensure that the terminal box is closed and screwed down before applying the supp ly voltage Additional preventive measur...

Page 10: ...Oil seal Operating Instructions DIB AC Motors 10 Basic structure of DIB 63 180 DIB Motor Basic structure DIB motors Basic structure 3 1 1...

Page 11: ...Oil seal Operating Instructions DIB AC Motors 11 Basic structure of DIB 200 225 3 1 2 DIB motors Basic structure...

Page 12: ...Optional DIBS Standard Ef ciency IE1 DIBE Standard E ciency IE2 DIBN Standard E ciency IE3 3 Ph INDUCTION MOTOR M C NO kW 1 1 P NO TYPE TEFC RPM 1415 FRAME DIBN90S4 A 4 3 2 5 DUTY S1 IN CLS F WT kg I...

Page 13: ...be di erent when you order drives other than the standard Refer to the order con rmatio n for deviating conditions Operating Instructions DIB AC Motors 13 Observe the following notes Before you start...

Page 14: ...4 3 HR HF manual brake release Operating Instructions DIB AC Motors 14 Manual brake release HF 4 3 1 2 HR HF manual brake release...

Page 15: ...Operating Instructions DIB AC Motors 15 For BE20 BE30 BE11 BE20 BE30 4 3 2 BE11 HR HF manual brake release...

Page 16: ...m of 130 C 4 Push the pinion onto the shaft 5 Secure the pinion on the shaft with the retaining ring Cleaning the seal ing surfaces 6 Remove oils grease irregularities of the surface rust and old Loct...

Page 17: ...end of the chapter to one of the sealing surfaces Apply the sealant in beads or over a large area without gaps Use a suitable application tool that does not con taminate the sealing surface for examp...

Page 18: ...2 Selection and use of Loctite Sealant Use Suitability Batch size Part num ber Loctite 649 Locking agent for pinions All gear units 50 ml 09120998 Loctite 574 Surface sealing agent All gear units exc...

Page 19: ...5 1 1 5 2 9007203235332235 Operating Instructions DIB AC Motors 19...

Page 20: ...quencies such that dv dt lters or sine wave lter Mandatory for high switching frequency 5kHz or more DIB motors are stress categories as per IEC 60034 18 41 2014 type I insulation systems based on a 2...

Page 21: ...Connecting the motor Operating Instructions DIB AC Motors 21 5 4 5 4 1...

Page 22: ...M5 16 mm2 Ring cable lug 90 M5 2 0 Nm 2 5 mm2 Solid wire Conductor end sleeve M5 16 mm2 Ring cable lug 100 M5 2 0 Nm 2 5 mm2 Solid wire Conductor end sleeve M6 16 mm2 Ring cable lug 112 M6 3 0 Nm 35...

Page 23: ...201 6206 6210 6203 2Z J C3 6203 2Z J C3 6205 2Z J C3 6206 2Z J C3 NDE AC Brake Motor NDE AC Motor DIB DIB DIB DIB DIB DIB DIB DIB DIB DIB DIB 6206 2Z J C3 6208 2Z J C3 6208 2Z J C3 6209 2Z J C3 6211 2...

Page 24: ...Operating Instructions DIB AC Motors 24 Motor connection terminal box IS IEC 5 6 5 6 1 5 7 5 7 1...

Page 25: ...pen when the permitted winding temperature is exceeded They can be connected in the drive monitoring loop Voltage U in V 250 60 24 Current cos 1 0 in A 2 5 1 0 1 6 Current cos 0 6 in A 1 6 Contact res...

Page 26: ...8 0 77 1 05 0 94 0 77 0 66 90L 1 5 1 5 1 5 1 2 1 05 1 43 1 28 1 1 0 9 100L 2 2 2 2 2 2 1 76 1 54 2 09 1 87 1 5 1 3 112M 3 7 3 7 3 7 2 96 2 59 3 52 3 1 2 6 2 2 132S 5 5 5 5 5 5 4 4 3 85 5 23 4 7 3 9 3...

Page 27: ...tly attached to the stator using the designated clamps 6 2 Motors with backstop RS An RS backstop is used to block prevent a direction of rotation of the motor The di rection of rotation is indicated...

Page 28: ...Operating Instructions DIB AC Motors 28...

Page 29: ...DIB 200 225 DIB 200 225 DIB 63 225 DIB 200 225 optional 2 3 Operating Instructions DIB AC Motors 29...

Page 30: ...Maintenance for DIB motors 3 3 3 Operating Instructions DIB AC Motors 30...

Page 31: ...Inspection maintenance for DIB 71 DIB 180 brakemotors 7 4 7 4 1 I Inspection maintenance for DIB 71 DIB 180 brakemotors DIB 71 DIB 80 brakemotor Basic structure Operating Instructions DIB AC Motors 31...

Page 32: ...DIB 90 DIB 132 brake motor basic structure 7 4 1 ii Inspection maintenance for DIB 71 DIB 180 brakemotors Operating Instructions DIB AC Motors 32...

Page 33: ...Inspection maintenance for DIB 71 DIB 180 brakemotors 7 4 1 iii DIB 160 DIB 180 brakemotor basic structure Operating Instructions DIB AC Motors 33...

Page 34: ...tween the brake endshield 42 and the pre assembled brake 550 Install the pre assembled brake 550 BE05 11 Remove the terminal box cover and unfasten the brake cable from the recti er BE20 Loosen lockin...

Page 35: ...7 4 3 BE05 2 brakes Basic structure BE1 BE11 brakes DIB 90 DIB 132 Basic structure 7 4 4 Inspection maintenance for DIB 71 DIB 180 brakemotors Operating Instructions DIB AC Motors 35...

Page 36: ...Pressure plate 50 Brake spring normal 54 Magnet body complete 60 Stud 61 Hex nut 63 Pole sheet 66 Sealing strip 67 Setting sleeve 68 Complete brake disk 7 4 5 BE20 brakes DIB 160 basic structure BE30...

Page 37: ...re plate 49 and damping plate 718 For BE20 30 between pressure plate 49 and magnet body 54 Inspection maintenance for DIB 71 DIB 180 brakemotors 7 4 7 Setting the working air gap of BE05 BE30 brakes B...

Page 38: ...tening torque Lastly check the set tings of the working air gap and adjust it if necessary 7 Re t the sealing strip 66 and reinstall the dismantled parts BE30 Tighten the hex nuts 61 until the working...

Page 39: ...Inspection maintenance for DIB 71 DIB 180 brakemotors BE20 BE30 Loosen locking screws of the brake plug connector 698 and remove plug connector BE05 BE11 BE20 BE30 Remove pressure plate 49 and pole s...

Page 40: ...30 brakes BE30 brakes BE05 11 Remove the terminal box cover and unfasten the brake cable from the recti er BE20 BE30 Loosen locking screws of the brake plug connector 698 and remove plug connector BE0...

Page 41: ...e brake cable from the recti er BE20 BE30 Loosen locking screws of the brake plug connector 698 and remove plug connector BE11 BE20 BE30 30 1 7 Forced cooling fan and Inspection maintenance for DIB 71...

Page 42: ...BE05 BE20 brakes BE11 BE20 BE30 1 7 Inspection maintenance for DIB 71 DIB 180 brakemotors Operating Instructions DIB AC Motors 42...

Page 43: ...7 4 12 Replacing the brake of DIB 71 DIB 180 BE11 BE20 BE30 1 7 Inspection maintenance for DIB 71 DIB 180 brakemotors Operating Instructions DIB AC Motors 43...

Page 44: ...Backstop housing 703 Cap screw 37 Sealing ring 377 Screw plug 48 Spacing ring 901 Seal 49 55 Spacing ring Closing piece 50 62 Spacing ring Retaining ring 71 Key 7 5 1 Basic structure of DIB 90 180 mot...

Page 45: ...rotation Lubricating the backstop The backstop is greased at the factory with the corrosion protection low viscosity grease LBZ 1 If you want to use another grease make sure it complies with NLGI cla...

Page 46: ...the application Brake Part number Damping plate 718 Pole sheet 63 Braking torque settings Braking torque Type and number of brake springs Purchase order numbers for brake springs Nm Normal 50 Blue 276...

Page 47: ...85 150 4 2 110 3 3 80 3 13749307 55 4 13746758 40 3 BE30 300 8 01874551 13744356 200 4 4 150 4 100 8 13749455 75 6 8 1 1 Brake spring layout The following table shows the brake spring layout BE05 11 6...

Page 48: ...y give rise to devi ations of 0 15 mm 8 3 Operating currents 8 3 1 General information on determining operating currents The tables in this chapter list the operating currents of BE brakes at di erent...

Page 49: ...control for high speed excitation IB IH Inrush current ratio ESV IB IDC Inrush current ratio ESV for DC 24 V supply with BSG 8 3 3 BE05 BE1 BE2 brakes Nominal power brake coil in W Inrush current rati...

Page 50: ...2 05 2 55 120 111 123 0 64 1 04 1 28 1 66 184 174 193 0 41 0 66 0 81 1 05 208 194 217 0 37 0 59 0 72 0 94 230 218 243 0 33 0 52 0 65 0 84 254 244 273 0 29 0 47 0 58 0 75 290 274 306 0 26 0 42 0 51 0 6...

Page 51: ...e AC cir cuit WH RD BU 9007199497350795 RB RD WH BU RT Cut o in the DC and AC circuits The following illustration shows how to measure resistance with cut o in the DC and AC circuits WH RD BU 18014398...

Page 52: ...290 274 306 125 330 307 343 140 360 344 379 160 400 380 431 180 460 432 484 200 500 485 542 220 575 543 600 250 BE05 BE1 BE2 32 43 4 4 BE05 BE1 BE2 RB RT RB RT 4 85 14 8 3 60 11 0 19 4 59 0 14 4 44 0...

Page 53: ...86 2 290 274 306 55 0 265 31 0 175 21 4 143 6 14 6 108 6 330 307 343 69 0 330 39 0 220 26 9 180 8 18 4 136 7 360 344 379 87 0 420 49 280 33 2 223 23 1 172 1 400 380 431 110 530 62 350 42 7 287 29 1 2...

Page 54: ...Operating Instructions DIB AC Motors 54...

Page 55: ...Operating Instructions DIB AC Motors 55...

Page 56: ...Operating Instructions DIB AC Motors 56...

Page 57: ...Brake malfunctions Operating Instructions DIB AC Motors 57...

Page 58: ...lease refer to the frequency inverter operating instructions for the meaning of the problems that occur and to nd information about rectifying the problems Brake supply voltage should be given seperat...

Page 59: ...Disposal 6 Operating Instructions DIB AC Motors 59...

Page 60: ...10 10 1 10 10 1 1 Operating Instructions DIB AC Motors 60...

Page 61: ...g gure shows the wiring for BG and BGE brake recti ers for the AC side Cut o as well as the DC and AC side cut o Motor protection with TF or TH for DIB 63 225 TF TH TF TH TF TH Operating Instructions...

Page 62: ...ra Bangalore SEW EURODRIVE INDIA PRIVATE LIMITED Tel 91 80 28370664 Sy no 41 P3 Peenya1 Phase 1A Peenya Village Fax 91 80 28370665 Yeswanthapura Hobli Bangalore North Taluk salesbangalore seweurodrive...

Page 63: ...Jamshedpur SEW EURODRIVE INDIA PRIVATE LIMITED Tel 91 99341 23671 Flat No S1 Kashi Kunj h No 60 salesjamshedpur seweurodriveindia com New Rani Kudar Road No 3 P o P s Kadma Jamshedpur 831005 Jharkhan...

Page 64: ...rodriveindia com Dhamtari Road Raipur 492 001 Chhatisgarh Rajkot SEW EURODRIVE INDIA PRIVATE LIMITED Tel 91 8511149383 Block No 64 Ajanta Park Flat Sadhu Vaswani salesrajkot seweurodriveindia com Marg...

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Page 68: ...PVT LTD Plot No 4 G I D C Por Ramangamdi Vadodara 391 243 Gujarat India Tel 91 265 3045200 Plot No D236 1 Chakan Industrial Area Phase II Village Varale Tal Khed Dist Pune 410 501 Maharashtra India Te...

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