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SESOTEC PRIMUS+, Operating Instructions Manual

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SESOTEC PRIMUS+ Operating Instructions Manual Download Page 1

 

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PRIMUS-PLUS-BA-CU-EN-5136.docx 

Operating Instructions 

 

Control Unit 

 

 

 
 
 
 

 

 
 
 
 

We reserve the right to change the contents 
due to product innovation or technical im-
provement. 

 

Please state type of equipment and serial 
number when contacting us. 

 

Please read these instructions and keep the 
manual safe! 
 
Please observe and follow the safety notes!

 

 

Sesotec GmbH 
Regener Straße 130 

*  D-94513 Schönberg

 

Telephone: +49 (0) 8554 308-0  *  Fax: +49 (0) 8554 2606

 

E-mail: [email protected] 

 

Internet: http://www.sesotec.com 
Service: Telephone: +49 (0) 8554 308-180

 

 

 

Summary of Contents for PRIMUS+

Page 1: ...provement Please state type of equipment and serial number when contacting us Please read these instructions and keep the manual safe Please observe and follow the safety notes Sesotec GmbH Regener St...

Page 2: ...6 docx Manufacturer Sesotec GmbH D 94513 Sch nberg Germany Contact Sesotec GmbH Regener Stra e 130 D 94513 Sch nberg Germany Tel 49 0 8554 3080 Fax 49 0 8554 2606 E mail info sesotec com Internet www...

Page 3: ...non compliance with safety notes 14 4 4 Safety information for operators 14 4 5 Safety information for operation maintenance and cleaning 15 4 6 Safety information for commissioning 15 4 7 Safety info...

Page 4: ...tem requires login 44 6 3 12 11 Frequency deviation menu item requires login 44 6 3 12 12 Factory settings menu item requires login 45 6 3 12 13 Login 45 6 3 12 14 Logout 45 6 3 12 15 Air pressure mon...

Page 5: ...53 8 Maintenance and cleaning 54 8 1 Maintenance 54 8 2 Cleaning 54 8 2 1 Hints for cleaning 54 8 2 2 Cleaning instructions 54 8 2 3 Care advice for stainless steel 54 9 Spare parts 55 9 1 Spare part...

Page 6: ...armaceutical industry Depending on the respective version these systems inspect packed unpacked or piece products and bulk mate rials for magnetic and non magnetic metal contaminations Of course they...

Page 7: ...1 General information 7 1 7 Overview PRIMUS Control Unit Graphic display...

Page 8: ...ic field which is re ceived by symmetrical placed receiver windings The windings are connected against each other when undisturbed the system is in balance An electrically conductible object within th...

Page 9: ...or fault signal 4 Function key Test Test function for metal detectors 5 Metal LED Metal Lights red when metal detected 6 Operating Fault LED Operating Lights green in normal operating mode metal dete...

Page 10: ...Elements connected to mains voltage 1 Connector Mains Option 10 Mains fuses Elements connected to external voltage 2 Connector relay metal 3 Connector relay fault Vorsicht Fremd spannung Light diodes...

Page 11: ...vice jumper J8 5 6 plugged enable program update Test points 8 GND_24V TP2 magnetic valves MV1 MV3 16 GND TP1 IO electronics Interface plug connectors 14 Program update J11 mini USB only for trained s...

Page 12: ...data Test points 3 Transmitter signal TP7 sine signal 25Vss to the detection coil 6 GND TP8 TP19 reference ground for all signals Jumper 8 Service jumper J2 5 6 plugged enable program update Interfac...

Page 13: ...ntrol unit must not be exposed to direct sunlight or to other envi ronmental influences rain snow and storm For ambient temperature conditions for operation storage and transport please refer to the t...

Page 14: ...rom non compliance with safety notes Any non observance of safety notes constitutes a danger for life and health 4 4 Safety information for operators The control unit PRIMUS may only be operated in th...

Page 15: ...maintenance work must be performed in energised condition e g battery replacement such work may only be performed by a qualified electrician under strict observation of the attached warning labels and...

Page 16: ...erating the equip ment with excessive mechanical static or dynamic loads e g heavy machine parts or strong vibration It is furthermore not permitted to inspect any aggressive materials on the conveyor...

Page 17: ...from contactor controls Cable lengths may only be modified after consultation with Sesotec Use only original cables Lay the connecting cable in fixed installation apart from other cables e g fix it w...

Page 18: ...ontacts 81 and 82 closed 4 Outputs Switching outputs 24V J5 Switching functions MV magnetic valve connection 24V to GND or 0V to 24V 1 9 FU Not assigned 2 10 LM Lamp metal 3 11 LB Lamp operation 4 12...

Page 19: ...Necessary when high power valves are used if total valve power 6W JP3 Function Selection supply of magnet valve connec tion 2 3 MV supply 24V internal 2 1 MV supply 24V external through connector J13...

Page 20: ...against 24 V connection of sensors PNP NPN total max permissible current load 24V 150 mA 5 2 5 Drawing of input output connections Switching outputs J5 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 NC Not us...

Page 21: ...tion 5 2 6 2 Mains supply via terminal box The following procedures should only be undertaken by qualified personnel Before re moving cover plates etc make sure the equipment is isolated from mains or...

Page 22: ...ect the shield to PE Note The mains cable has a wire cross section of 1 5 mm The mains supply fuse protection should be set accordingly The electronic board contains no alternating mains fuse 5 2 7 Be...

Page 23: ...lt on Mz Metal counter inactive Lamps and outputs after start up phase approx 5 seconds Output Contact status LED Operation Fault on green illuminates LED Metal off Metal relay Contacts 71 and 72 clos...

Page 24: ...functions Menu selection down Parameter decrease the value Several functions Menu selection up Parameter increase the value Several functions Back to the next highest menu level Exit parameter setting...

Page 25: ...marked with Language and confirm this with the key 5 Use the or keys to select the desired language and again confirm your selection with the key Please note For the PRIMUS control unit there are two...

Page 26: ...in menu Menu items Change product Auto Set Product parameter Output Conveying speed Setup 6 3 2 Function menu items Product selection 001 to 010 6 3 3 Settings menu items Output menu Output adjust Out...

Page 27: ...6 Menu Operation PRIMUS 27 6 3 4 Output menu...

Page 28: ...up options 1000 Units 1000 Frequency deviation 1000 Factory settings 1000 Login Logout 1000 Additional menu items with login 1000 Level 2 Setup level with code 2000 IO level The following options are...

Page 29: ...6 Menu Operation PRIMUS 29 Overview 1 German English French Italian Spanish Dutch Japanese Czech Russian Greek Swedish Turkish Polish Hungarian...

Page 30: ...6 Menu Operation PRIMUS 30 Overview 2 In addition to the standard menu items the following menu items can be selected in setup level 1 Setup level 1 code 1000...

Page 31: ...items the following menu items can be selected in setup level 2 Setup level 2 code 2000 The PRIMUS control unit has two inputs Depending on the factory settings and function correspond ing settings ca...

Page 32: ...is created If metal detection is deactivated over the digital bypass the display shows ByPass The Operation Fault LED goes off not operating and an entry is made in the logbook This display appears in...

Page 33: ...changes Select the desired product from the list with the and keys and confirm your product selection by pressing the key The system automatically changes back to the operating mask Press the key to...

Page 34: ...g from the main mask press the key to confirm your selection Press the key to start the function then convey the respective product several times at least twice Press the key to stop the function If y...

Page 35: ...o confirm the value The signal display illustrates how recent changes affect the system s perfor mance Changes in this menu are only applied for the current product 6 3 10 Conveying speed Select Conve...

Page 36: ...d protected Passwords are set by the customer 6 3 11 1 Output adjust Depending on the settings under menu item Output options the switching times for delay and duration of the outputs can be set here...

Page 37: ...set for the connection of magnet valve MV1 2 3 The connection is monitored for broken cable and short circuit Example for MV1 With key x MV1 MV1 monitoring activated With key MV1 MV1 monitoring deacti...

Page 38: ...al Only delay metal message is reset manually x Metal at fault Metal message also in case of a fault x Metal at power on Metal message until operating status Example With key x Outputs active With key...

Page 39: ...ave Logbook with The logbook contains 100 entries which are permanently saved The following information is available Running number of the entry Date and time of the incident Message error messages ar...

Page 40: ...nge Charge number Outputs on off Metal incident Metal signal Active during test Time date settings Change of system data System data group EEPROM Grundinit Bypass active RESET error Login ID Logout Tr...

Page 41: ...counter and then press to open the counter Available counters User counter Sums up all metal incidents regardless of product of batch changes un til reset by user Metal counter Sums up all metal incid...

Page 42: ...Nominal values 5V 0 1V 5V 0 1V 15V 0 3V 5V 0 3V Temperature values of CU and IO electronics boards Nominal 80 C Nominal 80 C Voltage values of the coil connection Nominal 11V Nominal 1 2A Voltage valu...

Page 43: ...enter the figures and confirm each with Press to exit the sub menu and change back to next higher menu level A password assigned previously has to be entered before a new one can be assigned 6 3 12 7...

Page 44: ...with to save the settings Press to cancel the process without making any changes Formats for conveyor speed m s m min ft s ft min Formats for date and time dd mm yyyy yyyy mm dd mm dd yyyy 6 3 12 11 F...

Page 45: ...nu can be access by way of the Login and Logout menu items In every day operation these items usually are not needed and are therefore hidden Select Login with Use the and keys to enter the respective...

Page 46: ...17 External error option menu item requires login Select External error with This menu item is used to configure the external error input x Activated Deactivated The error signal only is accepted aft...

Page 47: ...n be found inside or un derneath the belt Improper installation of the search coil See operating instructions Detection coil Installa tion 7 1 2 Receiver faulty This message appears if the receiver co...

Page 48: ...9 Memory error Possible causes Remedy System and product data memory defective Check whether the memory module is properly in serted in the socket see page 12 If necessary replace the memory module T...

Page 49: ...ent Disconnect air supply Prolong the time settings Check cable and sensors 7 1 14 Sensor 1 faulty Possible causes Remedy Error signal at the sensor 1 connection on the IO electronics board terminal 1...

Page 50: ...ps abraded material Belt junction causing metal alarm to signal even when no product on moving conveyor Check and tighten all screw connections If necessary weld frame parts Insulate cross connections...

Page 51: ...f the logbook entries 2 Do not turn off the power supply to avoid any loss of data 3 Open the cover of the electronics housing Procedure Replacing the backup battery Button cell CR2032 for STE article...

Page 52: ...ge supply and external circuits and open the cover at the electronics housing 2 Remove connectors and remove the fastening screws 1 3 Remove the CU electronics board 2 4 Install the new board in rever...

Page 53: ...ill not be adopted because this information is saved in the battery powered memory 7 4 2 Replacing the IO electronics board PRIMUS 1 Disconnect voltage supply and external circuits and open the cover...

Page 54: ...drops of water with a dry non fibrous cloth until the coil shaft is dry From time to time apply oil to the stainless steel framework e g Nirostol 55 cleaning and maintenance oil which meets food indu...

Page 55: ...ions please state equipment type and serial number Spare parts and wearing parts must always be obtained from the manufacturer of from a supplier that is certified by the manufacturer 9 1 Spare parts...

Page 56: ...Sp 8 Bush 77101378 Sp 9 Hexagon nut M4 31160908 Sp 10 Wall mount for control cabinet accessory 08006717 Sp 11 Distance bolt M4x15 08023239 Sp 12 IO electronics board PRIMUS 77103219 Sp 13 Membrane key...

Page 57: ...so be protected as for export in wooden crates Care must be taken to ensure that the goods inside the packing are protected against corrosion Any parts that will corrode easily must be wrapped in oil...

Page 58: ...ring transportation must always be reported to the manufacturer 10 3 Storage If possible the unit should be stored in a closed room until final installation If the unit is stored in the open it must b...

Page 59: ...11 Annex 59 11 Annex EC DECLARATION OF CONFORMITY Technical data sheet Accessories UL CSA certificate...

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