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Servomex 04400003A, Quick Start Manual

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Quick Start Guide 

SERVO

PRO CHROMA/NANOCHROME/ULTRA Gas Analyser 

 

 

 

 

26 

04400003A_0 

 

  

 

  

1.11 Remote 

1.11.1  Report Software 

 

Click on 

Remote 

on the menu bar and then on 

Report Software 

to access the 

REMOTE-REPORT SOFTWARE 

menu (see Figure 13). 

 

 

 

Figure 13 : Remote Software menu 

 

This menu is used to configure the IP address of the analyser required to use the 
Report Software. 
 
Two types of IP address can be configured: Static or DHCP. A static address is an 
address  that  is  manually  set  once,  and  a  DHCP  address  is  an  address  that  is 
automatically set by a router on the network.  
 

Summary of Contents for 04400003A

Page 1: ...Part Number 04400003A Revision 0 Language UK English SERVOPRO Chroma NanoChrome NanoChrome ULTRA QUICK START GUIDE...

Page 2: ...Quick Start Guide SERVOPRO CHROMA NANOCHROME ULTRA Gas Analyser 1 04400003A_0...

Page 3: ...istoric values F3 13 1 6 7 Historic Alarm F4 14 1 6 8 Range F5 14 1 6 9 Save F6 15 1 6 10 Undo Zoom F8 16 1 6 11 Print Alt F2 16 1 6 12 Remote Countdown 16 1 7 Historic Menu 16 1 7 1 Alarm Menu 16 1 8...

Page 4: ...terials for the sampling system 40 3 3 2 Carrier Gas Hardware Selection 41 3 3 3 Gas Connections Rear Panel 42 1 Master and Secondary Chassis 42 2 Auxiliary Oven 43 3 3 4 Internal dilution system setu...

Page 5: ...PRO CHROMA NANOCHROME ULTRA Gas Analyser 4 04400003A_0 LIST OF TABLES Table name Page Table 1 Peak Grid Alarm Status display colours 15 Table 2 Digital Output Contacts 36 Table 3 4 20 mA connections a...

Page 6: ...Figure 11 Calibration Span menu 23 Figure 12 Calibration 4 20 mA outputs menu 24 Figure 13 Remote Software menu 26 Figure 14 About menu 27 Figure 15 Historic Chromatogram saving menu 28 Figure 16 Mas...

Page 7: ...ntenance of the analyser including filter and fuse replacement must only be carried out by following the instructions in the operator manual WARNING This analyser is not a medical device as defined in...

Page 8: ...socket 6 Gas trap outlet 7 Ethernet port 8 USB port 9 Analogue 4 20 mA outputs 10 Digital outputs 11 Digital input 12 Earth terminals for cable screens 13 Carrier gas inlet to detector 1 14 Carrier g...

Page 9: ...tted to the secondary chassis in a system with a master chassis 1 Power inlet with switch and fuse 2 RS 485 port 3 Carrier gas inlet 4 Carrier gas vent 5 Detector 1 vent 6 Detector 2 vent 7 Sample gas...

Page 10: ...is connected to the specific channel making the N2 determination and removes the small volume of interfering background gas which has co eluted with the N2 prior to the passing to the detector 1 3 2...

Page 11: ...itch and fuse 2 RS 232 port for remote terminal marked AUX 3 RS 232 port for secondary unit marked TO ANALYSER 4 USB port 5 Ethernet port 1 5 User Interface Menu structure The analyser functions are g...

Page 12: ...chromatogram The chromatogram presents all the peak data that can be configured in the CONFIGURATION CYCLE menu To access the RUN REAL TIME CHROMATOGRAM menu see Figure 6 press CTRL R or click on Run...

Page 13: ...the peak detection process is completed the peak area is converted into the process value and displayed in the grid beside the peak name in the value field Then the analyser waits for other peaks and...

Page 14: ...0003A_0 1 6 6 Historic values F3 Displays the last 20 measures of concentration and Area Counts for the selected impurity Select a peak in the upper left grid of the REAL TIME CHROMATOGRAM MENU and th...

Page 15: ...s described in more detail in section 1 7 1 6 8 Range F5 Use the CONFIGURATION SYSTEM MENU to select either Manual or Automatic ranging If Manual ranging is selected press the Range button to toggle b...

Page 16: ...nabled Warning Span Calibration enabled will be displayed in the chromatogram display with Enhanced View Off During both Threshold and Span calibration the Enhanced View radio control will be disabled...

Page 17: ...en to identify the zone to zoom Releasing the left mouse button will apply the zoom Press the Undo Zoom button to show the original trending without any zoom 1 6 11 Print Alt F2 The Print button enabl...

Page 18: ...low alarm is inactive Starting mode is automatic SYSTEM CONFIGURATION MENU for the Starting mode definition No cycle is progressing real time chromatogram stopped or between cycles Plasma ON When the...

Page 19: ...llow If another alarm occurs it turns red again The button will turn green when all alarms are resolved Every system alarm will activate or deactivate the system status alarm dry contact output depend...

Page 20: ...nalyser Calibration Note It is recommended to calibrate the analyser once a month Note Recommendation is to calibrate with between 80 110 of Full scale range Click on Calibration on the menu bar and t...

Page 21: ...automatically switch to range 1 The calibration procedure is described below 1 Check that there is no cycle currently running Click on Run Real Time Chromatogram then select the Manual Injection opti...

Page 22: ...ed for the process gas and sample inlet 2 is used for the span gas Pressing the Click for Span button will select analyser sample inlet 2 Diluted Value equals the Calib Gas Value column divided by the...

Page 23: ...the calibration 9 Enable the Span Calibration with the Enable F3 button 10 In the Span column select Yes for the peaks that require calibration 11 Select All peaks or Selected peaks by changing the sl...

Page 24: ...dilution values based on the dilution factor Calibration enabled will be displayed in the RUN REAL TIME CHROMATOGRAM menu It is recommended to perform the calibration in Automatic injection mode This...

Page 25: ...Result column Automatic Re Span when the box is checked the analyser automatically performs a re span after a cycle of calibration reaches an end the same action as pressing the Re Span button This m...

Page 26: ...tput to be calibrated Step 3 Connect an ammeter to the corresponding output on the rear panel of the analyser Step 4 Output a value between 0 and 100 eg 20 by entering the value in the edit box to the...

Page 27: ...ess the REMOTE REPORT SOFTWARE menu see Figure 13 Figure 13 Remote Software menu This menu is used to configure the IP address of the analyser required to use the Report Software Two types of IP addre...

Page 28: ...on About on the menu bar to access the ABOUT MENU Figure 14 About menu This menu shows the software version of the user interface PC the firmware versions of the embedded electronic boards and inform...

Page 29: ...ive This will allow storage of around one month of continuous data depending on the complexity of the analysis When the stored data reaches 99 capacity the new data will over write the files starting...

Page 30: ...l used space on the hard drive 1 12 2 Quit It is important to use the Quit button on the menu bar before the analyser is powered off If you close the analyser without using Quit there is the risk that...

Page 31: ...iately contact Servomex or local Servomex agent 4 If the analyser is not going to be used immediately o Place the analyser and any other equipment supplied back in its protective packing o Store the a...

Page 32: ...lectrical connections Figure 16 shows how to connect an analyser supplied with only a master chassis The master chassis must be connected to a power source using a properly rated cable see section Err...

Page 33: ...nector named Auxiliary Oven see section operator manual1 2 1 The cable carries the power supply and the temperature measurement The master chassis communicates with the secondary chassis using RS 485...

Page 34: ...e SERVOPRO CHROMA NANOCHROME ULTRA Gas Analyser 33 04400003A_0 Secondary Chassis 2 Connect both RS 485 ports using the provided high density DB 9 cable Figure 18 Master with 2 Secondary Chassis electr...

Page 35: ...upplied connect the cable coming out of the auxiliary oven to the connector named Auxiliary Oven on the stand alone PC The cable carries the power supply and the temperature measurement The stand alon...

Page 36: ...t on Secondary Chassis 2 Both connections should use the provided high density DB 9 cable see section Error Reference source not found and Figure 20 Figure 20 Stand alone PC with two Secondarys electr...

Page 37: ...ure 21 Digital input connection WARNING The digital input terminals are separated from the analyser mains circuits by reinforced insulation The terminals must only be connected to circuits that are th...

Page 38: ...s level of protection 3 2 3 4 20 mA outputs The schematic of the 4 20 mA output circuit is shown in Figure 23 Use a shielded twisted cable to connect between the analyser and the monitoring system wit...

Page 39: ...HR HR F9 Table 3 4 20 mA connections and associated fuses WARNING The analogue output terminals are separated from the analyser mains circuits by reinforced insulation The terminals must only be conn...

Page 40: ...ing the optional RS 232 port The computer is connected to the analyser by the mean of a DB 9 RS 232C Null modem cable The computer must have appropriate software to read the data transmitted by the an...

Page 41: ...egulator valve line fitting filter purifier etc which is in contact with the sample or carrier gas to be introduced into the analyser Even small leaks can introduce external contaminants originally no...

Page 42: ...grade cylinder gas through a gas purifier to generate the carrier gas 1 Gas Purifier The SERVOPRO PureGas purifier is available with either compression or VCR fittings and for use with 110V or 220VAC...

Page 43: ...ting of a master chassis a master chassis with one or more secondary chassis or a PC with one or more secondary chassis If required each chassis may be fitted with an external oven 1 Master and Second...

Page 44: ...nnector The oven Outlet gas connector is taken to the analyser chassis Trap Out gas connector VCR tubing should be used in all cases 3 3 4 Internal dilution system setup NanoChrome and Ultra only The...

Page 45: ...1 to 6 for all chassis CAUTION A SERVOPRO Chroma NanoChrome Ultra may consist of multiple chassis Each chassis has its own internal dilution system which will require verification of the dilution rat...

Page 46: ...caps are removed Do not pressurise detector vent s The carrier gas must be connected to the analyser before power is applied 1 Verify main voltage rating 2 Connect carrier gas purifier and follow inst...

Page 47: ...Use a gas sniffer 13 Note It is necessary to purge the optional internal dilution system To purge the internal dilution system go into Calibration Calibration menu and click the button Click for Span...

Page 48: ...calibrate the analyser see Section 1 9 Then run the analyser continuously on calibration gas for 12 injections Verify that the last 4 results are within repeatability specification Compare with result...

Page 49: ...ious calibration procedure This will ensure the same sample volume is injected The default value is 50 cc min per channel 4 Clean the cabinet fan filter periodically This will support effective coolin...

Page 50: ...pment in a clean dry area Do not subject it to excessively hot cold or humid conditions 6 2 Disposal Dispose of the analyser and any associated equipment safely and in accordance with the local and na...

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