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FORM NO. 56041971 - SOLUS 500 S - 

9

SOLUS-500-S

 Item  Ref. No. Qty  Description

 

FP578 

2  Switch, DPDT, with cover

 

[ ] 

 

1    Switch Rocker DPST W/Light 120

 

[ ] 

 

1    Sheet, Instruction, Switch

 3  78B  1 

Light, 

red

 3A  78 

1 Light, 

green

 5  248  1 

Knob, 

red

  5A 

FP544 

1  Potentiometer, heat, w/wires & knob

 

[ ] 

 

1    Potentiometer, 10K for Heat

 

[ ] 

 

1    Knob, with Red Top for 1/4

 

[ ] 

 

39in    Wire, Yellow, 18 Gauge 500

 

[ ] 

 

37in    Wire, Red 18 Gauge

 6  249  1 

Knob, 

blue

  6A 

FP543 

1  Potentiometer, pump, w/wires & knob

 7 2093A  1 

Switch 

plate

 8 4404D  1 

Mating 

bar

 9 2106  2 

Handle

 9A  1590  2 Grip, 

handle

 10  2105  2 Wheel, 

handle

 

11 

2026A 

1  Float, electric, water level

  12 

801E 

2  Hinge pin 7”

 13

#

 VUPE-S  1 Tank, 

Vacuum 

NOTE 1

  13A 

VC-S 

1  Cover, for vacuum motors

 14

#

 2013A  2 

Gasket, 

vacuum 

NOTE 1

  15 

408E 

2  Vacuum motor, 120V

 15A

#

 

1589 

2  Screen, 1/8 S/S mesh 

NOTE 1

  16 

2086A 

1  Lid & ring, vacuum

 

[ ] 

 

1    O-Ring for 2086A Lid

 

[ ] 

 

1    Lid

 

[ ] 

 

1    Mounting Plate

  17 

1074 

1  Gasket, vacuum lid

 18  FP436  1 Chain, 

8”

 

[ ] 

388 

1    Screw 8-32 X 7/8 Flathead Phi

 

[ ] 

325 

1    Nut Nylon Lock 8-32 SS

 

[ ] 

17 

1    Nut Nylon Lock 10/32 SS

 

[ ] 

33 

1    Screw 10-32 X 3/8 Slotted

 

[ ] 

805 

1    Chain 8 W/ D Couplings Both E

  19 

907 

1  Hose barb, 1-1/2”

  20 

1130 

2  Strap, Velcro, 9”

 21

#

 56113071  1 Plug-Hose

 22  1518  1 Hose 

Clamp

 23  1060B  1 Hose, 

drain

 24 HUPE-S  1 Tank, 

Holding

 25 LUPE-S  1 Lid, 

Holding 

Tank

 26  909A  1 Latch 

strike

  28 

1113 

1  Hose barb, 90°, 1/2” hose

  28A 

1115 

1  Hose barb, 90°, 3/8” hose

  29 

925 

1  Hose, 3/8” ID X 17”

 31  166  4 Hose 

clamp

  33 

946 

1  Hose, 1/2” ID X 20”

  34 

207A 

1  Filter, pump inlet

  36 

 See Miscellaneous **

  37 

918 

1  Heat Sink plate

  38 

FP361 

1  Motor Speed Control PCB, pump

 

[ ] 

 

1    Motor Speed Control

 

[ ] 

 

1    Resistor-Horsepower .05 Ohm

 

[ ] 

 

1    Instruction Sheet

  40 

FP225 

1  Vacuum Motor Control PCB

 41  2014  1 Fan, 

120V

 42  2015  1 Guard, 

fan

  43 

2B1 

4  Screw, 6-32 X 2-1/4”

  44 

1057B 

2  Power Cord, 12/3, 25 ft

  45 

1062 

2  Receptacle, AC power in

 46  1476  1 Strap, 

17”

  49 

FP336 

1  PCB mounting track, 4”

  50 

923B 

1  Dual Cord Sensor PCB

 51  198  1 Hose 

clamp

  52 

948B 

1  Motor, DC, for pump

 Item  Ref. No.  Qty  Description

  53 

FP592 

1  Pump complete, no mtr 

 

[ ] 

 

1    Pump, Piston Style, 300-500 Psi

 

[ ] 

 

1    Bearing & Cam Assembly

 

[ ] 

 

2    Quick Connect, Plug, Brass

 

[ ] 

 

1    Nipple, 1/4 Pipe, Brass

 

[ ] 

 

1    Hose Barb 1/4 Pipe X 1/2 Hose

 

[ ] 

 

1    Hose Barb, 90, Brass, 3/8”

 

[ ] 

 

1    Elbow, 90 Degree 3/8” Brass

 

[ ] 

 

1    Reducer, 3/8 Pipe Female

 

[ ] 

 

2    Bushing 3/8 X 1/4 Pipe, Brass

 

[ ] 

 

1    Elbow, 90 Deg 1/4” Mpt X 1/4”

 

[ ] 

 

1    Plug, Brass Pipe, 1/4 Pipe

 

[ ] 

 

1    Unloader Valve For 500 PSI

  54 

FP542 

1  Hose assembly, pump to gauge

 

[ ] 

 

1    Hose Pulsation Dampening 28”

 

[ ] 

 

1    Quick Connect, Brass, 1/4 FPT

 

[ ] 

 

1    Nipple, 1/4 Pipe, Brass

  55 

801D 

2  Hinge pin 4.75”

 56  27A  2 Axle 

Cap

 57  2092  2 Wheel, 

12”

 58 910-2375 1 Axle 

rod 

 60 BUPE-S  1 Base 

compartment

 62  905  2 Castor, 

4”

  63 

FP541 

1  Gauge, Pump pressure, with QD

 

[ ] 

 

1    Gauge, 2-1/2” 1000 PSI

 

[ ] 

 

1    Quick Connect, Brass, 1/4 FPT

 

[ ] 

 

1    Elbow, 1/4 Street, 90 Deg

  64 

928 

1  Louver, 3”, gray

 65 CUPE-S  1 Castor 

Plate, 

Teal

 66

#

 56471194  1 Latch 

Assembly

  67 

45 

1  Quick Disconnect, male. 1/4 p.t.

 68  115 

3 Washer, 

fi

 ber

 69  116A  1 Bushing, 

Te

fl

 on

  70 

92A 

2  Nipple, 1/4 p.t. S/S

 71  216  1 Elbow 

Brass

  72 

FP540 

1  Heat Exchanger, complete

  73 

455 

1  Mount bracket, heater

  74 

223 

1  Quick Disconnect, male

 75  945D  1 Unloader 

valve

  77 

FP547 

1  Hose assembly, heater inlet

 

[ ] 

 

1    Hose Assy, Swivel 48F to 4-6

 

[ ] 

 

1    Elbow 90 Deg 1/8 x 1/8 P. Brass

  78 

2183 

1  Hose, S/S, braided, heater outlet

 

[ ] 

2180 

1  Elbow 90 Brass Nickel Plated

 

[ ] 

2181A 

1  Hose Assy 601 Hose Male Pipe

 80

#

 

1359B 

1  Decal-Solus 500 SM 

NOTE 1

 

[ ] 

4339 

1  Label Caution / Extension Cord

 

[ ] 

4325C 

1  Label Heat Designation Power

 

[ ] 

4344 

1  Label Gauge Priming Warning

  84  56380692  1  Label, Danger Electric Shock

 MISCELLANEOUS 

PARTS

 Item  Ref. No. Qty  Description

 

**  FP194E 

1  Heat repair kit includes thermistor 

 

 

 

    control, thermistor probe & cutout

 

** 

950CP 

1  Pump rebuild kit, valves & o-rings

 

** 

250 

1  Pump rebuild kit, piston & seals

 

** 

FP538 

1  Pump & motor complete w/unloader

 

[ ] 

 

1    Plug Brass Pipe 1/4 Pipe H

 

[ ] 

 

1    Elbow 90 Deg 1/4 Mpt X 1/4

 

[ ] 

 

1    Elbow 90 Degree 3/8 Brass

 

[ ] 

 

2    Bushing 3/8 X 1/4 Pipe Brass

 

[ ] 

 

2    Reducer 3/8 Pipe Female To 1

 

[ ] 

 

1    Tee Brass 1/4 Pipe

 

[ ] 

 

4    Capscrew 1/4-20 X 2 X 1

 

[ ] 

 

2    Quick Connect Plug Brass 1/

 

[ ] 

 

1    Hose Barb 90 Brass 3/8 Ba

 

[ ] 

 

1    Hose Barb 1/4 Pipe X 1/2 Hose

 

[ ] 

 

1    Nipple Pipe Stainless Steel 1/

 

[ ] 

 

1    Unloader Valve For 500 Psi Pum

 

[ ] 

 

1    Motor Dc Volt100v 300/500 P

 

[ ] 

 

1    Bearing & Cam Assembly Size .095

 

[ ] 

 

1    Pump Piston Style 300-500 Ps

 

[ ] 

 

1    Thermostat Probe 120v. Tempert

 

[ ] 

950D 

1  Bearing & Cam Assembly Size .095

 

[ ] 

971 

1  Bag, White Mesh, for hoses

 

[ ] 

FP619 

1  Pre-Filter Bag

 

[ ] 

 

1    Cord Lock For Filter Draw Co

 

[ ] 

 

1    Filter Bag Solus 800 Micron

      

#

 = Revised or new since last update

      [ ] = Not Shown
      ** = Optional, Not Included

revised 6/11

 

NOTE 1:

 Order part number 56381308 “Vac Tank 

Teal Solus-500 Field” for 

fi

 eld replacement of tank.  This 

assembly contains items (13, 14, 15A & 80).

Summary of Contents for Souls-500

Page 1: ...Serial number __________________ The ServiceMaster Company 860 Ridge Lake Blvd Memphis TN 38120 800 756 5656 Tech Support Date June 2011 Revision F ServiceMaster Manual Copyright 2004 by ServiceMaste...

Page 2: ...g occurs to prevent vacuum motor damage 2 Keep machine from rain and snow extremes in temperatures and store in a heated location DO NOT let the machine or the wand freeze Do not use outdoors 3 Do not...

Page 3: ...tdoors or dropped into water return it to a service center Do not pull by the cord use the cord as a handle close a door on the cord or pull the cord around sharp edges or corners Do not run the machi...

Page 4: ...nance however the motors may require replacement brushes after 1000 1500 hours and the pump and bypass valve may require rebuild kits after 1000 1500 hours typically refer to machine part list for num...

Page 5: ...e this hose into a drain and use clean water to rinse out the dirt and debris from the tank NOTE be sure to close the cap tightly before using the machine again HANDLES The handles are used to move th...

Page 6: ...g pressure will be observable at the pressure gauge VACUUM SWITCH 4 This switch will illuminate when the vacuum motors are on The vacuum motors run off of cord 1 CIRCUIT LOCATOR 5 When this light is o...

Page 7: ...as necessary 9 When finished with the job vacuum all unused solution into the recovery tank and dump the tank Clean the tanks and filters Clean the tool and hoses Store the machine in a heated locati...

Page 8: ...18 26 28A 31 45 36 37 40 38 46 55 57 56 58 62 60 64 66 67 68 53 52 73 70 72 51 50 49 1 5 3 3A 7 6 5A 6A 29 28 31 24 12 16 18 15 14 19 20 22 19 13 17 11 10 75 74 71 77 PUMP 9 26 34 63 54 44 42 41 43 65...

Page 9: ...Pipe Female 2 Bushing 3 8 X 1 4 Pipe Brass 1 Elbow 90 Deg 1 4 Mpt X 1 4 1 Plug Brass Pipe 1 4 Pipe 1 Unloader Valve For 500 PSI 54 FP542 1 Hose assembly pump to gauge 1 Hose Pulsation Dampening 28 1...

Page 10: ...kes Heat exchanger needs to be flushed Wrong tool being used Too much water passing through Longer hose or larger diameter hose than standard NO HEAT Heat is not turned on Either the green light must...

Page 11: ......

Page 12: ...NOTES 19610 Solus 500 The ServiceMaster Company 860 Ridge Lake Blvd Memphis TN 38120 800 756 5656 Tech Support Date 2011 Rev F...

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