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Servend CF-1522, Installation, Use & Care Manual

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Servend CF-1522 Installation, Use & Care Manual Download Page 4

Table of Contents 

(continued)

ii

Part Number 020002472

04/09

Section 3
Operation

Component Identification

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

3-1

Sequence of Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

3-1

Post-Mix Drop-Ins  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Pre-Mix Drop-Ins  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Stands  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Cold Plate Beverage Cooling   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Beverage Valves  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

CO2 Supply  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

Carbonated Water  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

Syrup Delivery System   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

Water Supply  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

Back Room Package  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4

Figal System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4

Figal Tanks   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5

Racking  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5

B-I-B   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5

Pumps  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5

Auto Bag Selectors  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5

Section 4
Maintenance

Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

4-1

Disassemble for Cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Daily Cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Monthly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Cleaning Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Preventive Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Sanitizing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

4-3

Beverage System Cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

Bag-In-Box System Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

Figal Beverage System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4

Shipping, Storage and Relocation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

4-4

Section 5
Before Calling for Service

Checklist

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

5-1

Drink Troubleshooting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

Pump Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

 

5-2

Summary of Contents for CF-1522

Page 1: ...Manual This manual is updated as new information and models are released Visit our website for the latest manual www manitowocfsg com Leader in Ice Beverage Dispensers CF 1522 Beverage Dispensers Part Number 020002472 04 09 ...

Page 2: ...e sure to read the Warning statement before proceeding and work carefully Caution Text in a Caution box alerts you to a situation in which you could damage the equipment Be sure to read the Caution statement before proceeding and work carefully Important Text in an Important box provides you with information that may help you perform a procedure more efficiently Disregarding this information will ...

Page 3: ...otprints 2 5 CF 1522 2 5 Electrical 2 6 General 2 6 Minimum Circuit Ampacity 2 6 Electrical Requirements 2 6 Voltage 2 6 Minimum Circuit Amperage Chart 2 6 Grounding Instructions 2 6 Unit Installation 2 8 Placing the Unit and Operation Setup 2 9 Purging Air from the Carbonator Tank 2 10 Cold Carb and Ambient System Pressures 2 11 Pre Mix system Installation 2 11 Plumbing Diagrams 2 11 Pre mix Pres...

Page 4: ... Water Supply 3 3 Back Room Package 3 4 Figal System 3 4 Figal Tanks 3 5 Racking 3 5 B I B 3 5 Pumps 3 5 Auto Bag Selectors 3 5 Section 4 Maintenance Cleaning 4 1 Disassemble for Cleaning 4 1 Daily Cleaning 4 1 Monthly Cleaning 4 2 Cleaning Checklist 4 2 Preventive Maintenance 4 2 Sanitizing 4 3 Beverage System Cleaning 4 3 Bag In Box System Sanitation 4 3 Figal Beverage System 4 4 Shipping Storag...

Page 5: ..._______________ Service Agent Telephone Number _________________ Your Local MBE Distributor ______________________ Distributor Telephone Number ____________________ Model Number _______________________________ Serial Number ________________________________ Installation Date ______________________________ Unit Inspection Thoroughly inspect the unit upon delivery Immediately report any damage that o...

Page 6: ...cally excludes all beverage valve brixing general adjustments cleaning accessories and related servicing Your warranty card must be returned to MBE to activate the warranty on this equipment If a warranty card is not returned the warranty period can begin when the equipment leaves the MBE factory No equipment may be returned to MBE without a written Return Materials Authorization RMA Equipment ret...

Page 7: ... way to the valves When both fluids leave the beverage valve they are mixed in the nozzle of the valve Out comes a properly cooled proper ratio soft drink When starting a new beverage system of either type be sure the electrically operated valves are turned off Assure all connections are made turn the water supply on to the dispenser Open CO2 tank valve and set all pressures Place ice on the coldp...

Page 8: ...ix System Figal system also CO2 regulator set Product connectors for Figal tank Gas connectors for Figal tank Beverage dispenser Beverage tubing CO2 tank Figal beverage tanks Stepless Oetiker clamps Chain for CO2 tank B I B connectors B I B regulator set B I B rack B I B syrup boxes CO2 regulator set Beverage dispenser Beverage tubing CO2 tank Carbonator Stepless Oetiker clamps Chain for CO2 tank ...

Page 9: ...y damage is noticed stop immediately and contact your delivering freight company You must file a freight claim for your equipment Failure to do so can void any claims Servend is not responsible for any freight damage Syrup connectors for Bulk tank Gas connectors for Bulk tank Bulk syrup tanks Do you have enough space to install the dispenser Is the countertop level Can the countertop support the w...

Page 10: ...eration equipment and direct sunlight MODEL A B C D E F G H CF 1522 44 38 112 8 cm 38 38 97 5cm 9 50 24 2 cm 15 00 38 2 cm N A 16 38 42 8cm 22 00 55 9cm 22 00 55 9 cm B A E G D H C F Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker if applicable ...

Page 11: ...prints CF 1522 Caution Cutting the countertop may decrease its strength Counter should be braced to support the dispenser countertop weight plus ice storage capacity and weight of icemaker if applicable CF 1522 cut out width 15 25 38 7 cm CF 1522 cut out depth 22 25 56 5cm ...

Page 12: ...nding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Warning All wiring must conform to local state and national codes Dispenser Voltage Cycle Circuit Amps CF 1522 120 60 2 4 Important Due to continuous improvements this information is for reference only Please refer to the...

Page 13: ...y pulling on cord To unplug grasp the plug not the cord Unplug from outlet when not in use and before servicing or cleaning Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions or is dropped or damaged in any manner Contact the nearest authorized service facility for examination repair or electrical or mechanical adjustment g For a permanently connected appl...

Page 14: ...ispenser chest size Be sure you are going to make the proper hole size Cut the marked opening in the counter top Place one block of wood on the left side of the opening at the edge of the cut out Place another block of wood on the right side of the opening at the edge of the cut out NOTE When installing a CF 1522 in a stand it may be necessary to turn the pump head on the pump deck to allow room f...

Page 15: ...ded for the ice chest These must be connected separately See Purge Tube Routing 3 Route the purge tube as described in the Carb Tank Purge Tube Routing section 4 Connect the carbonator pump deck power supply to the valve connection if equipped at the Drop In The wires are marked appropriately Check the electric key switch on the side of the tower The key should be in the off vertical position 5 Th...

Page 16: ...o to the next step If the beverage is higher than 40 F wait 10 minutes longer for the beverage to attain the proper temperatures Then repeat this step 21 When the beverage achieves the proper temperature set the flow of the water first then set the flow of the syrup to achieve the ratio brix recommended by the syrup supplier 22 Wipe down the Drop In and make final inspection of the area Incoming W...

Page 17: ... dispenser in the selected location 6 Place the CO2 supply tank and the beverage Figal tanks in the proper location 7 Mark all beverage tube ends both ends with the beverage name it is to carry 8 Route the appropriate number and size beverage tubes to the dispenser location 9 Reading the dispenser plumbing diagram connect the appropriate beverage tube to the appropriate plumbing inlet 10 Connect t...

Page 18: ...f the valve CONVERSION FOR NON CARBONATED FLAVOR 1 De pressurize system 2 Remove drain grid splash panel and drainpan to access insulated lines 3 Cut carb water line in tower to valve to be converted and cap 4 Disconnect syrup line to valve being converted 5 Plumb syrup circuit in coldplate to water side of valve flush syrup line first 6 Plumb dedicated plain water line from water source to coldpl...

Page 19: ...urs between this manual and your local health codes Bag in Box BIB Start up All lines should be properly flushed and sanitized before starting the unit See Sanitizing Instructions 1 Connect each BIB connector to the appropriate BIB 2 Gradually adjust the secondary regulator to 70 psi Never run a BIB pump without the BIB installed as the pump could be damaged Set final secondary regulator pressure ...

Page 20: ...Installation Instructions Section 2 2 14 Part Number 020002472 04 09 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 21: ...erpentine stainless steel tubes molded inside The stainless steel tubes inside the coldplate carry water to the internal carbonator back through the stainless steel tubes noncarbonated water plain water and beverage syrup to the beverage valves The water and syrup are chilled to the proper service temperature while flowing through the stainless steel tubes in the cold plate The beverage valve is d...

Page 22: ...d syrup to the beverage valves While flowing through the stainless steel tubes in the cold plate water and syrup are chilled to serving temperature UNIT INSPECTION This section covers unpacking inspecting selecting location installing the unit and preparing for operation Thoroughly inspect the unit upon delivery Immediately report any damage that occurred during transportation to the delivery carr...

Page 23: ...y enters the carbonator pump inlet at regular street water line pressure minimum 20 PSI maximum 80 PSI dynamic or flowing pressure The water pump increases the pressure of the water which allows the water to flow into the carbonator tank The CO2 and the water mix together in the carbonator to produce the carbonated water that is then sent to the soda dispenser The agitation of the water and CO2 to...

Page 24: ...ing pressure Set for 75 psi Gauge indicates lowered outgoing pressure from the CO2 cylinder after being routed through the primary pressure regulator at 100 psi 9 Secondary pressure regulator Lowers the CO2 gas pressure before the CO2 gas flows to the syrup pump CO2 pressure activates the syrup pump 10 Syrup pump Draws syrup out of the bag in box syrup package Syrup flows through the syrup lines t...

Page 25: ... affords systematic placement and complete usage of the beverage paid for The B I B rack allows the boxes to lay properly for syrup dispersal Please check with your B I B syrup supplier Some boxes must be slightly tilted down while others may be in virtually any position The Figal tank rack keeps the newer and full tanks organized at one end of the beverage line with the partial tanks at the other...

Page 26: ...Operation Section 3 3 6 Part Number 020002472 04 09 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 27: ... a clean cloth Wipe again with a clean dry cloth Clean the dispensing valves 6 Remove nozzles and diffusers from beverage valves Nozzle Removal 7 Rinse nozzle and diffuser with warm clean water 8 Clean nozzles and diffusers with soapy water and a soft bristle brush 9 Clean the underside of the beverage valves with warm soapy water Rinse with clean damp towel 10 Replace nozzles and diffusers on val...

Page 28: ... Do not rinse CLEANING CHECKLIST Check CO2 supply If CO2 supply is low an arrow on the primary regulator gauge will point to a shaded area that reads Low CO2 or Change CO2 Cylinder Check syrup supply Clean drain pan grid and splash panel Clean the valve nozzles and diffusers PREVENTIVE MAINTENANCE Preventative maintenance is a vital part of keeping your dispenser in top condition Following the gui...

Page 29: ...ket 3 mix a solution of unscented bleach 5 Na CL O or commercial sanitizer and warm to hot water Mixture should supply 100 PPM available chlorine 1 4 oz bleach to 1 gallon water 2 Disconnect the syrup line side of the bag in box connector 3 Rinse connector with warm tap water 4 Connect syrup connector to BIB connector and immerse both into Bucket 1 A bag side connector can be created by cutting th...

Page 30: ...yrup tank for the circuit to be sanitized Remove both quick disconnects from the Figal syrup tank Rinse quick disconnects in tap water 4 Connect rinse tank to the syrup line Draw clean rinse water through the valve until syrup is flushed from the system 5 Connect detergent tank to the syrup line and draw detergent through the valve for two minutes Then allow remaining detergent to stay in the syst...

Page 31: ...pair replace HP regulator CO2 line pinched kinked or obstructed Check repair replace CO2 line One valve will not dispense anything Is there power to the valve Broken wire or loose connection Replace repair wire or connector Bad microswitch Replace microswitch Beverage dispensed is too sweet Is the ratio brix of the drink correct Flow control out of adjustment Adjust the flow control Insufficient s...

Page 32: ...r probe harness Pump motor intermittent Problem with probe or probe harness Pump motor does not pump Water pressure from water source is not high enough Verify water pressure leading into pump inlet is 40 psi minimum 1 Remove probe electronics 2 Pass magnetic tip of screwdriver by lower end of tube extending from electronics package 3 Reed switch will close 4 Carbonator operates ...

Page 33: ......

Page 34: ...ure Drive Sellersburg IN 47172 USA Ph 812 246 7000 Fax 812 246 7024 Visit us online at www manitowocfsg com 2008 Manitowoc Continuing product improvements may necessitate change of specifications without notice Part Number 020002472 04 09 ...

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