Original Instructions
Installation, Operation
& Maintenance Manual
Sentry DCCP Reboiler
Single Line Conditioning Module
S-SW-IOM-00255-17 07-19
Page 1: ...Original Instructions Installation Operation Maintenance Manual Sentry DCCP Reboiler Single Line Conditioning Module S SW IOM 00255 17 07 19 ...
Page 2: ...ecifically disclaim all liabilities and warranties express or implied including warranties of merchantability and fitness for a particular purpose for the accuracy currency completeness and or reliability of the information contained herein and or for the fitness for any particular use and or for the performance of any material and or equipment selected in whole or part with the user of or in reli...
Page 3: ... in minor or moderate injury NOTICE is used to address practices not related to personal injury  NOTE Information that requires special emphasis  TIP Alternate techniques or clarifying information SHALL This word is understood to be mandatory SHOULD This word is understood to be advisory This symbol when noted on a product indicates a potential hazard that could cause serious personal injury and...
Page 4: ...ng with any chemical Read the product label and Safety Data Sheets SDS carefully and follow the instructions exactly Potential Equipment Hazards Hot surfaces This equipment may have very hot surfaces If an operator contacts a hot surface injury may occur Use protective clothing to prevent injury If other equipment comes in contact with a hot surface damage to the equipment may occur Ensure the are...
Page 5: ...on exchange column depending on each customer s individual requirements Panels without the conductivity cells before the reboiler and without the exchange column are designed to be used in conjunction with an analysis panel which contains these components Regenerative Cooling Option The Sentry DCCP reboiler has the option for designated cooling water or regenerative cooling With the regenerative c...
Page 6: ... 2 in 81 3 cm x 55 9 cm x 28 4 cm Weight varies by model 61 lb 28 kg for model DCCP 013100 pictured on cover Pressure rating 100 psig 7 barg Temperature rating 130 F 54 C with RC 100 before degas Sample flow 100 150 cc minute Sample inlet outlet connections 1 4 inch tube fitting from CE 2 CC to CE 3 DCC SC 1 HTR 1 6 TIC TE 1 3 CE DCC CC 2 CE RC HTR 1 SC 1 1 CE SC 1 TIC 1 TE 2 1 CIT 4 3 3 CIT FICV ...
Page 7: ...ge Installation Sharp Edges Wear gloves when lifting and carrying the panel as edges could be sharp To ensure proper alignment and safe installation lifting and carrying should be completed by at least two people This instrument should be installed by qualified technical personnel to ensure adherence to all applicable codes Use proper connection sizing to avoid an unsafe condition This product com...
Page 8: ...ured to the wood studs using 3 8 inch M10 hardware Connecting Sample Lines Improper connection sizing will result in an unsafe condition Improper cell holder locations can adversely affect the operation of the unit Connect the sample inlet and outlet at the bottom of the panel Both connections are 1 4 tube compression fittings Clean and deburr all connecting pipe and tubing before installing   N...
Page 9: ...upply wiring of ample rating as indicated on the Electrical Wiring Diagram see drawing in back Supply wire must be between AWG 12 3 31 mm2 and AWG 4 21 15 mm2 Supply wire must be rated to 230 F 110 C or higher 1 Sample Inlet Sample Outlet Cooling Water Inlet Cooling Water Outlet 17 1 2 444 without analyzers 24 1 2 622 with analyzers 0 0 0 0 36 914 Heater Sample Cooler Resin Column Flow Indicating ...
Page 10: ...to ON 5 Verify that the indicator lamplight and the display on the controller are functioning 6 Allow sample to flow through the unit to stabilize about 10 to 15 minutes   NOTE The indicator light cycles on and off with the heater Adjusting the Controller The controller has been preprogrammed at the factory If additional trimming of the controller is required the heat range setting should be bet...
Page 11: ...hanged between F and C by adjusting the controller settings as described below 1 Initiate power to the controller 2 Adjust the temperature unit of measure a Press the up and down keys simultaneously for six 6 seconds or until SEt setup parameters menu appears on the right display the first submenu shown in the left display is Ai b Press the up or down key to scroll through the available submenus w...
Page 12: ...the ALM submenu appears in the left display press the green advance key circle arrows several times until the A hi submenu is shown in the right display c Use the up or down arrow key to set the desired alarm set point Factory recommended alarm setpoints are 230 F and 110 C d Press the gray infinity key for two 2 seconds to return to the Home Page Potential Fire Hazard Replace fuses only with the ...
Page 13: ...ich direction the nub on the fuse is facing and then remove the fuse using a medium sized flat head screwdriver 5 Install a new fuse be sure to align the nub in the same direction as the fuse that was just removed 6 Reinstall fuse cover 7 Reconnect electrical supply 8 Restart the system if returning it to service Spare Parts List Tag No Qty Description Part No HTR 1 1 Heater 120V CSA Version Heate...
Page 14: ... Water Inlet Cooling Water Outlet 17 1 2 444 without analyzers 24 1 2 622 with analyzers 0 0 0 0 36 914 Heater Sample Cooler Resin Column Flow Indicating Control Valve Conductivity Cell Conductivity Cell Conductivity Cell Analyzer by customer Analyzer by customer Temperature Indicating Controller Condensate Drain ...
Page 15: ...OOLING WATER ANALYZERS NOT SHOWN 0 0 22 559 3 16 5 1 23 3 4 604 2 0 0 32 813 4 7 8 123 1 2 19 9 16 496 TEMPERATURE INDICATING CONTROLLER CONDUCTIVITY CELL CONDUCTIVITY CELL FLOW INDICATING CONTROL VALVE RESIN COLUMN SAMPLE COOLER HEATER BEHIND HEAT SHIELD DCCP FLAT PLATE W REGENERATIVE COOLING WATER ANALYZERS NOT SHOWN ...
Page 16: ...16 Sentry Equipment Corp Figure 5 Electrical Wiring Diagram www sentry equip com ...
Page 17: ...ely monitor and measure processes for improved production efficiency output and safety Standing behind our commitments we are determined to tackle any application anywhere We know that running an efficient operation isn t easy It requires thorough careful analysis of controlled real time data achieved through reliable accurate and repeatable process monitoring and measuring By effectively conditio...
Page 18: ...18 Sentry Equipment Corp This page is intentionally left blank ...
Page 19: ...Sentry DCCP Reboiler 19 This page is intentionally left blank ...
Page 20: ...sentry equip com 966 Blue Ribbon Circle North Oconomowoc WI 53066 U S A 1 262 567 7256 support sentry equip com Serving customers in more than 50 countries across six continents worldwide ...
