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MA-CRANE-BOY_EN

 

Page 7 on 10 

Rev: 11/01/2012 

 

2.3.2.

 

Overload, slack cable and load verification 

To verify the overload, first overload and then check that the SP2 relay opens and that lifting is prohibited. 

Check that the SP3 relay opens in a slack cable situation and that lowering is prohibited. 
Check that the values displayed match the actual values of the loads being handled. 
 

2.3.3.

 

Periodic verification 

In compliance with the legislation in force, the lifting force limiter must be regularly checked during periodic 
inspections. 
This inspection includes a functional test for the triggering limit and the correct condition of the sub-assembly 
along with the connections and links. The inspection must be carried out when the equipment is commissioned 

then, unless indicated otherwise, at least once a year. 
To check the operation of the SP2 overload triggering relay and the display, a test button (*) is fitted on the 
load limiter, which destabilises the signal from the force transducer and simulates an overload. 
The display  offset generated by this test button must be identical to the offset that was obtained when the 

equipment was installed and recorded on the calibration sheet. 
 
(*) Push-button in the OEM version: connect the special push-button supplied by SENSY between the  
and power  terminals (green and brown transducer wires, respectively as standard wire colours). 

 

2.3.4.

 

Peak values registration 

Pushing on the DSP key will allow you to visualise the MIN and MAX values the system has recorded while in 
operation since the last maintenance check. 

In this case, the red LEDS MAX or MIN are “ON” (on the left-hand side of the control panel). 
During normal operation (load indication), those LEDS on the left-hand side of the front panel should be off.  
 
CAUTION: using these MIN and MAX values only make sense if you have reset the recorded values by using 

the F1 key after the first operation tests and after any subsequent overload simulation by means of the test 
button ! 

Summary of Contents for CRANE-BOY

Page 1: ...limiter 4 2 2 2 2 Configuration of the triggering thresholds set points 5 2 3 Correct operation test 6 2 3 1 Verification of safety if one of the transducer wires breaks 6 2 3 2 Overload slack cable and load verification 7 2 3 3 Periodic verification 7 2 3 4 Peak values registration 7 3 TROUBLESHOOTING 8 4 EQUIPMENT REFERENCE AND OPTIONS 8 5 SPECIFICATIONS 9 This indicator can only be used for lif...

Page 2: ... supply cable and or in the transducer measuring cable the device instantly switches into a positive safety mode It is possible to incorporate as options an analogue output 4 20 mA or 0 10V and serial communication RS232 All available options are listed at the end of the manual 1 2 Principle The CRANE BOY is fitted with a 4 relay board that must be used according to the wiring diagram described be...

Page 3: ... keys to go up down and increase decrease The RST key in combination with F1 and F2 keys to increase decrease in steps of 1000 direct action on the fourth digit The DSP key to quit To enter the menus press the PAR key several times until CodE appears Then using the F1 key enter the value of 7 then press the PAR key No and Pro will then appear You can move from one menu to another using the F1 and ...

Page 4: ...tabilise it mechanically Enter menu 1 INP using SENSY access code 7 and carry out the following operations using the PAR key to move on to the next parameter DISPLAY PARAMETER FACTORY SETTING USER SETTING rANGE INPUT RANGE 0 02u 0 02 dECPT DISPLAY RESOLUTION 0 0 round DISPLAY ROUNDING INCREMENT 0 1 FILtr FILTER SETTING 1 0 1 0 bANd FILTER ENABLE BAND 5 0 5 0 Pts SCALING POINTS 2 2 StyLE SCALING ST...

Page 5: ...rown wire breaks SP2 must be reserved for load limitation its SP 2 and HYS 2 values will eventually be readjusted to the characteristics of the transducer s Wheatstone bridge if this was not carried out at SENSY s factory SP3 is factory set to be used for cable slack its SP 3 and HYS 3 values will eventually be readjusted to the characteristics of the transducer s Wheatstone bridge if this was not...

Page 6: ...resis value 4 tON SP2 activation delay may be modified if the action of lifting a load that is less than the limit load generates forces dynamic movements of the load or the yo yo effect that are greater than those generated by the static limit load 5 Load below which lowering must be prohibited the SP3 relay opens After configuring and validating the parameters of your CRANE BOY return to display...

Page 7: ...est button is fitted on the load limiter which destabilises the signal from the force transducer and simulates an overload The display offset generated by this test button must be identical to the offset that was obtained when the equipment was installed and recorded on the calibration sheet Push button in the OEM version connect the special push button supplied by SENSY between the signal and pow...

Page 8: ... CRANE BOY for repair Parameter list memory fault One or more of set up parameters has changed value due to possible electrical glitch or loss of power during parameter save operation during End display Verify all set up parameters exit parameter set up mode and cycle power the meter to clear error If the error remains return meter for repair Calibration memory fault Verify calibration accuracy of...

Page 9: ...y range from 19999 to 99999 Decimal point 0 to 0 0000 Memory Nonvolatile EEPROM retains all programmable parameters and display values Certifications and compliances Electromagnetic immunity Conform to EN 50082 2 Electrostatic discharge EN 61000 4 2 Level 3 8 kV air Electromagnetic RF fields EN 61000 4 3 Level 3 10 V m 80 MHz to 1GHz Fast transients burst EN 61000 4 4 Level 3 2 kV power Level 4 2 ...

Page 10: ...on interface Screw terminals or connector CARD CDC50 Profibus PAX s option card Profibus communication Transmission of data input output up to 84 bytes input output Avalable communication speed 9 6 KB to 12MB with automatic speed detection CARD CDL Analogue PAX s option card Analogue output 0 20 mA 4 20 mA or 0 10 VDC Resolution 1 3500 CARD CDS Set point PAX s option card Relay output 2 versions 2...

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