Sensopart FT 50 C S1 Series Mounting And Operating Instructions Download Page 1

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Montage- und Bedienungsanleitung

Mounting and operating instructions

Instructions de service et de montage

FT 50 C...S1

Farbsensor mit serieller Schnittstelle
Colour sensor with serial interface
Capteur de couleur avec interface série

Summary of Contents for FT 50 C S1 Series

Page 1: ...ienungsanleitung Mounting and operating instructions Instructions de service et de montage FT 50 C S1 Farbsensor mit serieller Schnittstelle Colour sensor with serial interface Capteur de couleur avec interface série ...

Page 2: ... the layout be copied without prior written permission from SensoPart Industriesensorik GmbH We accept no responsibility for printing errors and mistakes which occurred in drafting this manual Subject to delive ry and technical alterations First publication April 2007 Copyright Français Toute reproduction de ce document ainsi que son enregistrement dans une base ou système de données ou sa publica...

Page 3: ...cation via the serial interface 47 8 1 Basic characteristics and parameters of the serial sensor interface 47 8 2 Description of protocol 48 8 3 Telegram structure 48 8 4 Overview of master commands 49 8 5 Commands for Master commands 50 8 5 1 Permanent storage of configurations 50 8 5 2 Read software version 50 8 5 3 Activate factory setting 51 8 5 4 Change the sensor s address 51 8 5 5 Lock and ...

Page 4: ...dents injuries or material damage act with caution and always observe the following safety instructions WARNING The FT 50 C S1 must never be used to protect the safety of individuals or technical applicati ons All the safety and handling instructions indicated in these mounting and operating instructions must be observed The valid on site accident prevention regulations and general safety regulati...

Page 5: ...ng output Once colours have been taught they are reliably recognised even at a varying scanning distance All FT50 C S1 sensors are equipped with a bus compatible serial interface RS485 for bi directional transmission of colour values as well as the setting of sensor functions The overriding control system controls data exchange Data transfer occurs through an exchange of short telegrams This makes...

Page 6: ...or s scanning distance see technical data The direction of movement of the object should be cross wise to the sensor s front screen Illustr 3 4 With strongly reflective or shiny surfaces incline the sensor by approx 10 30 in relation to the surface of the object Illustr 5 In transmitted light mode RF 10 C reflective foil should be fitted opposite the colour sensor so that the light beam hits the c...

Page 7: ...our scan ð when 3s high 12 V to 28 V Run ð when low 3 V or blank 5 GY Grey RS 485 Z B serial interface 6 PK Pink IIN ET input for external teach in Teach in ð when 3s high 12 V to 28 V Run ð when low 3V or blank 7 BU Blue UB supply voltage 8 RD Red IN KL TR IN KL TR input for key lock KL or triggering TR TR Triggerung parametrizable a if set to key lock KL keys locked ð when high 12 V to 28 V keys...

Page 8: ...nu point Entire control panel No function Pressing both keys together activates ESC Escape ð quit configuration mode without saving modifications INFORMATION A time lock prevents short unintentional pressure on the key from activating configuration mode Once configuration mode has been opened a time window duration approx 20 s also opens Should no further input occur during this period then the se...

Page 9: ...mbinations 7 2 Possible configurations and operating modes Different configurations are possible with the FT 50 C S1 They are divided into 5 main menus Possible functions configurations and operating modes Factory setting Main menu C Teach in the individual colours Tolerance for colour tone and intensity is set separately Neutral White Kodak 90 Main menu C Teach in another colour with a disjunctiv...

Page 10: ...83 see fold out page 7 3 2 Activate configuration mode conf INFORMATION LED ON LED flashes LED OFF Activity Picture follows Remark 3 s until LED C yellow flashes LED flashes when configuration mode is activated Once configuration mode has been activated a time window of approx 20 s opens Should no further input occur during this period then the sensor switches back to operating mode 7 3 3 Menu C T...

Page 11: ...y for the setting of colour tolerance LED C yellow lights up when colour is detected LEDs Tol C green light up 5 Press several times until the required tolerance is selected Select colour tolerance colour selectivity 1 2 3 4 1 smallest tolerance 4 greatest tolerance 3 factory setting 6 Confirm with Colour tolerance is stored Sensor is ready for the setting of intensity tolerance LED C yellow light...

Page 12: ...ming process If more than 5 colours are taught the oldest is erased FIFO After the teach in process the yellow LED C lights up when the switching output Q is active a colour has been detected when switching mode N O Factory setting is selected Procedure Step Menu item Activity Picture follows Remark 1 Operating mode no menu item Position object Observe operating parameters such as scanning distanc...

Page 13: ...each add further colours 7 3 5 Menu S Scanning a single colour range INFORMATION Function for the scanning of an inhomogeneous colour surface If a colour is scanned all previously taught and scanned colours colour ranges are deleted After the scanning process the yellow LED C lights up when the switching output Q is active a colour has been detected when switching mode N O Factory setting is selec...

Page 14: ...e than 5 colour ranges are taught the oldest is erased FIFO After the scanning process the yellow LED C lights up when the switching output Q is active a colour has been detected when switching mode N O Factory setting is selected Procedure Step Menu item Activity Picture follows Remark 1 Operating mode no menu item Position object Observe operating parameters such as scanning distance direction o...

Page 15: ...eset to factory setting LEDs Tol I red flash Reset to factory setting LEDs Tol I red flash Reset sensor to factory setting with If was pressed the LED S F green flashes alternately with LEDs Tol I red to confirm 4 Press Continue to next function drop out delay time Drop out delay time Drop out delay time inactive Activate with Drop out delay time active Deactivate with 5 Press Continue to next fun...

Page 16: ...he sensor compares the actual colour with the reference colour and signals the result to the switching output Repeated teaching of colours is unnecessary During on line access via the RS 485 interface there are 2 further possibilities The internally stored colours colour ranges max 5 can be evaluated separately The actual values can be transferred via the interface In this case comparison between ...

Page 17: ...erview of master commands D7 0 Reply see reply telegram below D7 0 4th byte to n 1 byte Parameter see parameter bytes below D7 0 n byte last byte Check sum exclusive OR of byte 1 to byte n 1 D7 0 The sensor is always addressed with its address in the 1st byte The selection bit is always set with the first byte D7 1 This byte is thus always Address 128 The selection bit is not set D7 0 with any oth...

Page 18: ...only pos sible to unlock the keys again by sending the appropriate telegram command 8 5 5 Configure special functions 98 62 Configure N O N C functions and drop out delay time 8 5 6 Read colour channel 99 63 Up to 5 colours colour ranges are stored in separate colour channels within the sensor Upon receipt of the command the sensor transfers information on the colour channels which were detected i...

Page 19: ... Sensor s reply telegram Designation Decimal Hex Bezeichnung Dezimal Hex 1st byte Address 131 83 1st byte Address 131 83 2nd byte Length 4 04 2nd byte Length 4 04 3rd byte Command 83 53 3rd byte Reply 89 59 4th byte Check sum 84 54 4th byte Check sum 94 5E 8 5 2 Read software version Command byte 3 decimal 118 hexadecimal 0x76 Parameter no Reply byte decimal 89 hexadecimal 0x59 Parameter Main vers...

Page 20: ...sensor s address Command byte 3 decimal 76 hexadecimal 0x4C Parameter new sensor address Parameter format 7 bit data byte Reply byte 3 decimal 89 hexadecimal 0x59 Parameter no The sensor adopts the new sensor address Example telegram In the example the sensor has the address 3 the master alters the address to 122 The sensor still answers with the old address after which it can only be addressed wi...

Page 21: ...d byte Reply 89 59 4th byte Locking 1 01 4th byte Check sum 88 58 5th byte Check sum 87 57 8 5 6 Configure special functions N O N C and drop out delay time Command byte 3 decimal 98 hexadecimal 0x62 Parameter Bit 0 1 N C 0 N O Bit 2 1 with drop out delay time 0 without drop out delay time Parameter format 12 Bit bit data item Reply byte 3 decimal 89 hexadecimal 0x59 Parameter no The sensor activa...

Page 22: ...arameter format Parameter Status key lock 7 bit data byte Status N O N C and drop out delay time 7 bit data byte Red portion channel 1 12 bit data item Green portion channel 1 12 bit data item Intensity channel 1 12 bit data item Colour tolerance channel 1 12 bit data item Intensity tolerance channel 1 12 bit data item Channel 2 to channel 5 as with channel 1 The sensor transfers all configuration...

Page 23: ...lour vector current measured colour value Command byte 3 decimal 65 hexadecimal 0x41 Parameter no Reply byte 3 decimal 89 hexadecimal 0x59 Parameter format Red portion 12 bit data item Green portion 12 bit data item Intensity 12 bit data item with switching output detection See 8 5 8 Read all configuration settings for possible values for the intensity The sensor sends the colour vector and the sw...

Page 24: ...Read all configuration settings for possible values for the intensity and tolerances Example telegram In the example the sensor has the address 1 channel 1 is programmed with the colour vector red green intensity 120 240 411 the colour tolerance 48 and the intensity tolerance 25 the other 4 channels are not explained in detail Master telegram Sensor s reply telegram Designation Decimal Hex Designa...

Page 25: ...nce via keys or command telegram is used Step 3 Bit 0 End teach colour command 0x58 Scanning process Step 1 Bit 1 Start Scan command 0x58 The sensor starts the scanning process Step 2 Bit 1 End Scan command 0x58 The sensor ends the scanning process The minimum duration between start and end is 2ms If the duration is less the scanning process is abandoned Example telegram In the example the sensor ...

Page 26: ...he sensor has the address 2 colour tolerance level 3 and intensity tolerance level 4 are set Master telegram Sensor s reply telegram Designation Decimal Hex Designation Decimal Hex 1st byte Address 130 82 1st byte Address 130 82 2nd byte Length 5 05 2nd byte Length 4 04 3rd byte Command 73 49 3rd byte Reply 89 59 4th byte Function 14 0E 4th byte Check sum 95 5F 5th byte Check sum 64 40 8 5 13 Set ...

Page 27: ... and maintenance 9 1 Cleaning Should the front screen of the sensor become dirty wipe it with a soft cloth and if necessary use a cleaning agent for plastic surfaces CAUTION Never use aggressive detergents 9 2 Transport packaging storage Check the delivery upon receipt to ensure that it is complete and that no damage occurred during transport Should the delivery be damaged contact the carrier imme...

Page 28: ...FT 50 C 3 S1 L8 Scanning distance from reference point 12 32 mm 15 30 mm 18 22 mm Scanning distance tolerance 6 mm with Tol C 3 and Tol I 2 5 mm with Tol C 3 and Tol I 2 2 mm with Tol C 3 and Tol I 2 Size of light spot Ø 4 mm with scan ning distance 22 mm 2x2 mm2 with scan ning distance 22 mm 5x1 mm2 with scan ning distance 22 mm Scanning range with Reflektor RF10 C application specific Type of li...

Page 29: ... range 20 80 C Resistance to thermal shocks and vibration EN 60947 5 2 Connection M12 connector 8 pin Weight approx 40 g 1 With screwed on cable 12 Order information Part no Part name Description 575 11007 FT 50 C 1 PS1 L8 Colour sensor 12 32 mm size of light spot ø 4 mm 1 x PNP N O N C ET TR RS485 M12 8 pin connector 575 11008 FT 50 C 2 PS1 L8 Colour sensor 15 30 mm size of light spot 2 x 2 mm 1 ...

Page 30: ...51633 RF 10 C Reflective foil 100 x 100 mm2 533 11017 K2 ADE TB Interface converter RS 485 422 zu RS 232 901 05097 CUSB RS232 2m Interface cable incl CD ROM USB RS 232 Accessories not included in delivery INFORMATION The prerequisite for use of the sensor on a PC is a RS 485 interface on the PC If no RS 485 inter face is available an adapter is to be fitted to the existing interface RS 232 USB etc...

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