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Sensia QRATE Scanner 3300, Installation, Operation & Maintenance Manual

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Wireless Communications

The QRATE Scanner 3300 wireless communications option includes a factory-installed SmartMesh wireless radio mod-

ule (

Figure 1.4

).

External SmartMesh Antenna

The Sensia-supplied SmartMesh antenna (

Figure 1.4) 

connects directly to the device side antenna connection. When in-

stalling the antenna, ensure that it is in a vertical position well above ground level and positioned away from large struc-

tures that could interfere with signal transmission and reception.
Sensia’s direct-mount antenna is rated for a maximum of 1 watt of power and a maximum antenna gain of 1.6 dB (in 

North America) and has a frequency range of 2.35 to 2.60 GHz. Antennas with equivalent ratings may also be used with 

the coupler.

Wi-Fi Antenna

SmartMesh Antenna

(optional)

Figure 1.4 - Standard WiFi antenna and optional SmartMesh antenna

5

QRATE Scanner 3300 integrated control flow computer 

 Section 1

Summary of Contents for QRATE Scanner 3300

Page 1: ...QRATE Scanner 3300 Integrated Control Flow Computer Installation Operation Maintenance Manual Manual No 50343919 Rev 01...

Page 2: ...instrument or connected equipment Attention Indiquez les actions ou les proc dures qui si elles ne sont pas effectu es correctement peuvent entra ner des blessures ou un mauvais fonctionnement de l in...

Page 3: ...uency Compliance 26 Radio Frequency Compliance Labeling 26 Antenna Installation Options 27 Direct Mount Antenna 27 Remote Mount Antenna for Pole Outside Diameters up to 2 Inches 27 Remote Mount Antenn...

Page 4: ...ce Display Button 62 Configure Display Button 62 Web Interface Button 62 User Configured Device Display 63 IP Address 63 Status Indicators Glyphs 63 Table 4 1 User Configured Device Display Status Gly...

Page 5: ...d Data A 2 Appendix B Firmware Configuration Scanner Logic and Modbus Register Map Uploads B 1 Firmware Uploads B 1 Configuration Uploads B 1 Register Map Uploads B 1 ScanFlash Upload B 2 Troubleshoot...

Page 6: ...This page intentionally left blank vi Table of Contents QRATE Scanner 3300 integrated control flow computer...

Page 7: ...e 16 for a detailed description of supported calculations The QRATE Scanner 3300 kiosk touch display when the device is connected via Ethernet or Wi Fi allows the user to fully configure it directly t...

Page 8: ...eFuse Protection Smart Battery Support Processors Dual Core ARM Cortex M4 Dual Core ARM Cortex M4 Co Processor M4 Core Processor Speed 96 MHz 100 MHz Memory 2 18 Mbyte RAM 97 5 Mbyte Non Volatile 8 1...

Page 9: ...age 49 for wiring diagrams Product Identification Each device is labeled with a serial tag that identifies the product by model number and serial number Figure 1 2 The tag content depicted illustrates...

Page 10: ...ity for ordinary locations Sensia bears no legal respon sibility for the performance of a product that has been serviced or repaired with parts that are not autho rized by Sensia WARNING PERSONAL RISK...

Page 11: ...position well above ground level and positioned away from large struc tures that could interfere with signal transmission and reception Sensia s direct mount antenna is rated for a maximum of 1 watt o...

Page 12: ...is adequate to connect to both the antenna and the coupler See Specifications page 8 for additional details The installation of the antenna coupler antennas and antenna cable must meet the requiremen...

Page 13: ...iguration lock feature must be enabled via the ADMINIS TRATION GENERAL SECURITY page of the QRATE Scanner 3300 Web Interface For more information see the QRATE Scanner 3300 Web Interface User Manual A...

Page 14: ...scrolling External power indicator Wireless communications indicator Parameter status indicators Configurable background dark or light and scroll frequency Touch screen used for advancing the display...

Page 15: ...odule available with or without external antenna See Table 1 2 Hardware Options page 13 Wired RS 485 Two dedicated ports 1 and 2 and one shared RS 485 RS 232 port 3 Software selectable 120 termination...

Page 16: ...tic pressure inputs for rangeability RTD Inputs 2 channels 100 platinum RTD with 2 wire 3 wire or 4 wire interface Range 40 C to 427 C 40 F to 800 F excluding RTD uncertainty Accuracy 0 2 C 0 36 F ove...

Page 17: ...resistance s supply volts 8 0 0 02 Maximum voltage 30 VDC D A resolution 16 bits Calibration zero and full scale via software Programmable output alarm value for use during loss of power or communica...

Page 18: ...the front of the device Configure calibrate and maintain flow runs inputs outputs and gas streams Poll real time data Download data View daily logs and up to 7 days of interval recent logs Control us...

Page 19: ...Wave Range VSWR 2 0 typical at center 1 5 Connector SMA N female brass nickel plated connector cable required for connection to SMA Height 25 6 mm 1 01 in 800 mm 32 28 in Shape Elbow right angle Strai...

Page 20: ...gister names for SCADA integration Firmware specific templates Auto generates protocol manual for printing or uploading to the web interface ScanFlash Uploads firmware BIN configuration SRF Scanner Lo...

Page 21: ...nd where the fluid can be considered as single phase In addition each of these devices can only be used within specified limits of pipe size roughness diameter ratio and Reynolds number ISO 5167 4 is...

Page 22: ...vity and content of carbon dioxide and nitrogen This method detailed in AGA 8 and ISO 12213 3 is based on the SGerg 88 equation The Gross Characterization method should only be used at temperatures be...

Page 23: ...This calculation should be used when the steam is assumed to be at the sat uration temperature at a given flowing pressure Only a pressure input is required Providing a steam quality measurement will...

Page 24: ...flow is accumulated Crude Oil Shrinkage Factor This correction factor allows users who are measuring crude oil to automatically correct their liquid volume measurements for the effects of gas content...

Page 25: ...rface CSA Installations The QRATE Scanner 3300 is CSA certified for ordinary locations Since this is the case the installer must ensure that the device is installed in a non hazardous area and the wir...

Page 26: ...ns signal cable for remote turbine connections stranded shielded cable is recommended The multi variable transmitter MVT may be mounted directly or remotely To mount the MVT remotely perform the follo...

Page 27: ...pter Pole mount kit 6 00 152 4 6 95 176 5 6 56 166 6 9 60 243 8 Figure 2 1 MVT with a standard bottom port multi variable transducer and manifold on a 2 in pole 21 QRATE Scanner 3300 integrated contro...

Page 28: ...the installation to be less laborious and the device may be organize along side other display units It is important to take the dimensions into account when planning how and where to panel mount the Q...

Page 29: ...00 dimensions dimensions in inches mm Install as follows 1 Choose the location on the rack where the QRATE Scanner 3300 will be installed 2 Securely fasten the panel on which the device will be mounte...

Page 30: ...QRATE Scanner 3300 The installation of the antenna coupler antennas and antenna cable for the SmartMesh wireless must meet the require ments shown in Figure 2 6 page 25 and Figure 2 7 page 25 Sensia s...

Page 31: ...ft 196 pF m MAX INDUCTANCE 2 H ft 6 5 H m SMA CONNECTOR REMOTE ANTENNA PART NO 50279275 OR EQUIVALENT DESIGN WITH GAIN OF 10 dBI OR LESS CSA NORTH AMERICA MAX CAPACITANCE 200 pF MAX INDUCTANCE 100 nH...

Page 32: ...s cause harmful interference to radio or television reception which can be determined by turning the equipment off and on you are encouraged to try to correct the interference by one or more of the fo...

Page 33: ...e instructions below 1 Position the antenna with the shiny metal base against a vertical pole and the capped end of the antenna vertical in the air Note the N female cable connector at the bottom of t...

Page 34: ...olts will pass through the widest panel of the L bracket 3 Position the antenna against the bracket so that the shiny metal base is touching the bracket and the capped end of the antenna is vertical i...

Page 35: ...associated communications gauge impulse lines and cabling API MPMS Chapter 21 1 Section 1 8 Requirements for calibrating and verifying the accuracy of electronic gas measurement devices ASME MFC 14M S...

Page 36: ...flow meters for measurement of natural gas typically 2 in and larger bore diameter in which the entire gas stream flows through the meter rotor API MPMS Chapter 21 1 Section 1 7 Installation of elect...

Page 37: ...ucted of material compatible with the fluid being measured For most applications the bore should be no smaller than 1 4 in 6 mm and preferably 3 8 in 10 mm in diameter The internal diameter should not...

Page 38: ...ressure tap orifice flange connector and the non threaded manifold This adapter can be a one piece sta bilizer often preferred for added strength and stability or a short heavy wall pipe nipple attach...

Page 39: ...osure and a Sensia pole mount kit See Multi Variable Transmitter Mounting page 20 for detailed mounting instructions 3 Install tubing and fittings to connect the manifold assembly to the differential...

Page 40: ...e mounted directly to a gas turbine meter for measuring natural gas A pipe adapter and union are attached to the MVT allowing a direct connection to the turbine meter An external pressure transducer i...

Page 41: ...accordance with AGA 7 cal culations Figure 2 14 shows an installation in which the pressure input is provided by the MVT The setup of the meter run and plumbing configurations can vary widely dependin...

Page 42: ...Installation Procedure Remote Connection to a Turbine Meter The QRATE Scanner 3300 can be directly connected to a gas turbine meter for measuring gas in accordance with AGA 7 calculations Figure 2 15...

Page 43: ...is provided on page 54 6 Install the RTD assembly in the thermowell Route the RTD assembly cable through the conduit and connect it to the terminals on the QRATE Scanner 3300 A wiring diagram for the...

Page 44: ...sulate them Elbows and bends should not form any traps in which liquid can accumulate Hot legs should be sloped along their entire length to allow liquids to drain back into the pipe Cold Legs Cold le...

Page 45: ...L H Mounting adapter Figure 2 16 Direct mount steam run installation IMPORTANT When measuring steam process connections must be designed to eliminate air pockets This is achieved by making sure all tu...

Page 46: ...nd bypass block valves on the block manifold Ensure the vent valve is closed c Remove the corresponding high pressure or low pressure vent screw from the side of the MVT and insert a fitting to allow...

Page 47: ...with an orifice meter as well CAUTION When measuring steam process connections must be designed to eliminate air pockets This is achieved by making sure all tubing in the cold legs slopes upward A sid...

Page 48: ...em typically the MVT using the following steps a Open the blowdown valve or remove the filling plug from one of the pipe tees condensate pots b Open the equalizer and bypass block valves on the block...

Page 49: ...material compatible with the fluid being measured For most applications the bore should be no smaller than 1 4 in 6 mm and preferably 3 8 in 10 mm in diameter The internal diameter should not exceed...

Page 50: ...ds 3 Align the bolt holes in the MVT and manifold and install bolts to mate these components to the football flanges using o rings as appropriate Torque the bolts to the manufacturer s specification 4...

Page 51: ...T to a 2 in pipe using the mounting bosses on the side of the enclosure and a Sensia pole mount kit See Multi Variable Transmitter Mounting page 20 for detailed mounting instructions 3 Install tubing...

Page 52: ...er leg g Proceed to step 9 7 If a fluid other than the process fluid is to be used bleed air from the lines as follows a Make sure the shut off valves in the tubing near the pressure taps are open b O...

Page 53: ...uts For optimum performance ensure that the turbine and MVT installation complies with the industry recommendations listed below Install the turbine flowmeter in the meter run such that there are at l...

Page 54: ...This page intentionally left blank 48 Section 2 QRATE Scanner 3300 integrated control flow computer...

Page 55: ...and cable glands must be rated for 80 C To wire the QRATE Scanner 3300 for operation complete the following field connections 1 The terminal board is at the rear of the enclosure All wiring connectio...

Page 56: ...1 21 P 22 23 AIN 6 PIN 2 47 P 48 49 AIN 7 PIN 3 50 P 51 52 f Connect analog output wiring to AOUT 1 HART Future and AOUT 2 as required Wiring on page 59 and specifications on page 11 Terminal Block T...

Page 57: ...156 of the Canadian Electrical Code for installations within Canada Local wiring ordinances may also apply All field wiring must have a wire range of 22 to 14 AWG and terminal block screws must be tig...

Page 58: ...ys off or set to warm up the transducer before powering it The output of the transmitter supply may also be programmed to 8 5 to 24 VDC for each of these inputs This is not limited by the external pow...

Page 59: ...1 2 and 3 on the terminal board may be configured through the web interface for an input for high ampli tude pulse frequency signals such as signals from a turbine meter equipped with a preamplifier...

Page 60: ...alog Inputs 1 to 4 can be configured through the web interface for 0 to 5 V or 1 to 5 V Alternatively they can be used to log measurements from any device with a compatible analog output Through the...

Page 61: ...2 3 4 5 6 7 P 0 to 20 mA or 4 to 20 mA analog input Internal 240 between and 0 to 20 mA or 4 to 20 mA Transmitter 9 to 30 VDC Power Supply External Supply Internal Supply A IN 1 2 3 4 5 6 7 P 0 to 20...

Page 62: ...and DIO 6 are non isolated and are limited to 500 mA DIO 5 and DIO 6 can be wired for use with an internal pull up resistor or with a customer supplied resistor When the internal pull up resistor is...

Page 63: ...erface User Manual for information on configuring and calibrating zero and full scale values The load resistance vs loop supply voltage graph below shows the minimum voltage required to power the inst...

Page 64: ...equency of 500 Hz Wire as shown in Figure 3 16 Because DIO 1 to 4 are isolated they can be used with any other feature on the QRATE Scanner 3300 A two conductor cable from the device to the remote loc...

Page 65: ...s and baud rates desired The mode RS 485 or RS 232 is automatically detected by the hardware Note Not all RS 485 devices including converters identify A and B terms consistently If communications are...

Page 66: ...transmitting data over two TCP ports The TCP ports support Modbus TCP and Modbus over TCP protocols and can be configured individually assigned to unique port numbers using the web interface Section 4...

Page 67: ...isplay enabled Kiosk Display Navigation The kiosk display has two primary functions to display real time measurements and or flow runs and to configure the QRATE Scanner 3300 through the web interface...

Page 68: ...time measurements as well as status information for the device When enabled The kiosk display will show the user configured device dis play and will either show or cycle between Flow Run 1 and Flow R...

Page 69: ...e 4 2 page 62 and Table 4 1 User Configured Device Display Status Glyph Definitions Additionally glyphs indicating the parameter status appear to the left of the parameter reading You can use these gl...

Page 70: ...onds The configurable range of values is 0 to 600 seconds 10 minutes Message Display Mode Figure 4 3 page 65 illustrates the standard progression as parameters cycle through display groups on the touc...

Page 71: ...bject to change over time the frequency of such changes is controlled by corporate network settings Static IP addresses are unchanging which helps protect user access to the device but restricts the a...

Page 72: ...strative password after the initial login is strongly recommended See the Se curity section of the QRATE Scanner 3300 Web Interface User Manual for instructions on chang ing the administrative passwor...

Page 73: ...stance Adding Security to the WiFi Connection Wi Fi security is disabled at the factory during initial modem configuration but users can enable security by logging into the modem web browser menu as f...

Page 74: ...This page intentionally left blank 68 Section 4 QRATE Scanner 3300 integrated control flow computer...

Page 75: ...to simplify installation and replacement In the event that the circuit requires replacement it may be noted that the circuit may be replaced without the need to remove the enclosure from the rack Dis...

Page 76: ...hat the QRATE Scan ner 3300 is not powered during disassembly 2 Unscrew the four screws on the back of the display assembly shown in Figure 5 2 Four screws securing the display board to the plate Figu...

Page 77: ...lay assembly aside 6 Remove packaging from the new display assembly ensuring the new display assembly is protected from static 7 Connect the SAS cable to the new display assembly and tie wrap the exce...

Page 78: ...This page intentionally left blank 72 Section 5 QRATE Scanner 3300 integrated control flow computer...

Page 79: ...Mounting 5U Panel QRATE Scanner 3300 For wireless components see Table 6 2 Wireless Components page 73 CSA Approved Parts 1 9A 21 XX YY see Table 6 4 RTD and Cable Assemblies page 74 Assembly RTD and...

Page 80: ...ssembly RTD and Cable Weatherproof Div 2 30 ft Cable 6 in Probe 1 9A 21 05 06 Model 21 RTD CSA Explosion proof 5 ft Cable 7 625 in Probe for 6 in Thermowell 1 9A 21 05 12 Model 21 RTD CSA Explosion pr...

Page 81: ...e purpose of troubleshooting or repairs can damage the internals and cables beyond repair Sensia does not warranty damage resulting from field replacement of any of the parts Table 6 5 QRATE Scanner 3...

Page 82: ...This page intentionally left blank 76 Section 6 QRATE Scanner 3300 integrated control flow computer...

Page 83: ...chives and click Enter to access the parent level of the directory This directory contains three folders of SDF files full recent and events 7 Type cd file type for example cd full to select the full...

Page 84: ...01 slave archive one for each slave device and D type of log D for daily or I for interval QRATE Scanner 3300 Event Archive Example S3300_EA_Full sdf where EA Event Archive Slave Device Event Archive...

Page 85: ...ter uploaded to a device right click the QRATE SCANNER 3300 CONFIGURATION FILE link then click Save link as Rename the file and or change the location where the file will be stored if desired To uploa...

Page 86: ...d Automation choose QRATE Scanner 3000 series inte grated control flow computers and click the link for the software install Important To upload firmware to the QRATE Scanner 3300 you must have Admini...

Page 87: ...e to retrieve the version information The Results log will display the updated version information if the new firmware is loaded and the reconnection is successful Note Verification may fail if the IP...

Page 88: ...This page intentionally left blank B 4 Appendix B QRATE Scanner 3300 integrated control flow computer...

Page 89: ...Appendix C QRATE Scanner 3300 Panel Cutout 4 080in 103 63mm 7 459in 189 46mm 2X 201in 5 11mm 4 658in 118 33mm C 1 QRATE Scanner 3300 integrated control flow computer Appendix C...

Page 90: ...25in 15 88mm 625in 15 88mm 500in 12 70mm 4X R 250in R6 35mm 250in 6 35mm 625in 15 88mm 625in 15 88mm 500in 12 70mm 625in 15 88mm 625in 15 88mm 500in 12 70mm 625in 15 88mm 625in 15 88mm 500in 12 70mm 6...

Page 91: ...exclusive remedy in any case of action whether in con tract tort breach of warranty or otherwise arising out of the sale or use of any products software supplies or materials is expressly limited to...

Page 92: ...NADA Sensia Oil Gas Technical Development Shanghai Company Limited No 1801 Hongmei Road Shanghai 200233 P R China Sensia LLC 7000 Nix Drive Duncan Oklahoma 73533 8733 USA Sensia LLC 200 Westlake Park...

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