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Sensei 10070230, Operating Instructions Manual

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Sensei 10070230 Operating Instructions Manual Download Page 23

SOLUTION TANK GROUP (W/ HEAT-50 & 100 PSI) 

REF 

PART NO. 

PRV NO.  QTY  DESCRIPTION 

SERIAL NO. 

FROM 

NOTES: 

1 

86090680 

065-39B 

1 

ACCESS PLATE SENSEI WITH HEAT 

 

 

2 

86010630 

87013 

3 

WASHER, 1/4 ID X 5/8 OD SS 

 

 

3 

86273780 

70015 

3 

SCR, 1/4-20 X 3/4 HHCS SS NP 

 

 

4 

86199680 

070-14 

1 

FAN AXIAL 80MM 120V 

 

 

5 

86199690 

070-14A 

1 

FAN FINGER GUARD 80MM 

 

 

6 

86276290 

70626 

4 

SCR, #10 X 3/4 PPHST HI-LO BLK 

 

 

7 

86199530 

060-04 

1 

CORD 25’ BLK 12/3 SJTW/A PLUG 

 

 

8 86202160 320-05  2 VELCRO 

STRAP 

 

 

9 

86273810 

70018 

1 

SCR, 1/4-20 X 1 HHCS SS 

 

 

10 

86199540 

060-04A 

1 

CORD 25’ BLK 14/3 SJTW/A PLUG 

 

 

11 

86256180 

73195 

2 

STRAIN RELIEF, 1/2 NPT (.48ID) 

 

 

12 

86005670 

57040 

2 

NUT, 1/2 NPT CONDUIT 

 

 

13 

86005710 

57105 

3 

NUT, 1/4-20 HEX W/STAR WASHER 

 

 

14 

86010650 

87018 

4 

WASHER, #10 X 9/16 OD 

 

 

15 

86273930 

70051 

2 

SCR, 8-32 X 1/2 PPHMS NP 

 

 

16 

86006520 

70052 

2 

SCR, 8-32 X 3/8 PPHMS SS 

 

 

17 

86090990 

61366 

1 

PLATE, ACCESS SENSEI 

 

 

18 

86091090 

065-41 

2 

SENSEI WHEEL BRACKET 

 

 

19 

86278340 

70721 

2 

SHOULDER BOLT, 1/2 OD X 2.25 L 

 

 

20 

86202260 

040-08 

2 

WHEEL 8” GRY CENTERED HUB 

 

 

21 

86199460 

040-12 

2 

CASTER 2 1/2” THR’D 3/8-16 

 

 

22 

86010720 

87086 

4 

WASHER, M10 X 30 PLTD 

 

 

23 

86091100 

065-41A 

2 

SENSEI WHEEL SUPPORT PLATE 

 

 

24 

86090230 

87015 

2 

WASHER, 9/16 ID X 1.06 OD SS 

 

 

25 

86200200 

151-46C 

1 

HOSE, 16.0 RED 3/8  1/4 MPT X 1/4 MPT 

 

 

26 

86199640 

030-16 

1 

ELBOW, 1/4 NPT STREET LONG 90D 

 

 

27 

86200620 

500347 

1 

LABEL, SENSEI MAIN 

 

 

28 

86091140 

335-08 

1 

SWITCH PLATE SENSEI 

 

 

29 86233480  22046  1 CLIP, 

NEON 

LAMP 

 

 

30 

86200540 

170-22A 

1 

LABEL SWITCH SENSEI W/ HEAT 

 

 

31 

86261310 

51356 

1 

LIGHT ASM, HEAT INDCTR SENSEI 

 

 

32 

86201310 

330-15 

1 

ROCKER SWITCH 3 POS 6 TERMINAL 

 

 

33 

86256960 

72142 

1 

SWITCH, SPST 15A EURO ROCKER 

 

 

34 

86274510 

70219 

5 

SCR, #6 X 1/2 SHT MTL BLK 

 

 

35 -  OPEN 

- 

- 

  

36 

86201460 

065-03F 

1 

SOLUTION COVER SENSEI 

 

 

37 

96002450 

22015 

1 

COUPLER, 1/4 QD 

 

 

38 

86033520 

75348 

1 

TANK, SOLUTION SENSEI W/ HEAT 

 

 

39 

86233170 

20054 

1 

CLAMP, 3/8 NYLON UL/CSA 

 

 

40 

86201590 

290-08 

1 

SOL SCREEN (ACORN) W/ RUB BASE 

 

 

41 

86240440 

40084 

1 

HOSEBARB, 1/4 X 1/2 BRASS 

 

 

42 

86200030 

41394 

1 

HINGE, ACCESS PLATE SENSEI 

 

 

43 

86270920 

57049 

3 

NUT, 6-32 HEX NYLOCK SS 

 

 

 
 

 

SENSEI  86036850 02/16/07 

 

      5-8

Summary of Contents for 10070230

Page 1: ...MODELS 406 135HMO 10070250 406 131HMO 10070230 Operating Instructions 86036850 02 16 07 PRV NO 980020 P PORTABLE EXTRACTOR Read these instructions before using the machine ...

Page 2: ...e and address of your dealer contact Windsor Industries YOUR DEALER Name __________________________________________________________________________________________________ Address _______________________________________________________________________________________________ Phone Number _________________________________________________________________________________________ OVERVIEW The Sensei i...

Page 3: ...Run Machine Inspection 3 3 Equipment Set up 3 3 Emptying Cleaning Tanks 3 3 MAINTENANCE Daily Maintenance 4 1 Periodic Maintenance 4 1 Monthly Maintenance 4 1 Semi annually 4 1 Lubrication 4 1 Storage 4 1 Vacuum Motor Replacement 4 2 Solution Pump Replacement 4 2 Pump Replacement Kit 4 3 Machine Troubleshooting 4 4 GROUP PARTS LIST Pump and Heater Group 50 psi 5 1 Pump and Heater Group 100 psi 5 3...

Page 4: ...nance Lubrication Vacuum Motor Replacement Solution Pump Replacement Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE _______________...

Page 5: ...ter Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openin...

Page 6: ...y actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the mach...

Page 7: ...cate the location of safety labels on the machine If at any time the labels become illegible promptly replace them LABEL CIRCUIT INTERRUPTER 86200570 PRV NO 170 41 WARNING LABEL HEATER MATE WARNING TAG 86200000 PRV NO 170 31 WITH HEAT ONLY LABEL WARNING 86242230 PRV NO 500009 ...

Page 8: ...let that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig C may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is not available The temporary ...

Page 9: ...n Pump 50 psi 100 psi Solution Capacity 7 gal 26 L Recovery Capacity 6 gal 22 L Weight Empty 50 lbs 110 kg Weight Full Solution 105 lbs 230 kg Height 35 inches 88 90 cm Height Handle Folded Down 28 5 inches 72 39 cm Length 25 inches 63 50 cm Width 15 5 inches 39 37 cm Power Cord 22 feet 6 71 m HEIGHT HEIGHT WIDTH LENGTH 3 1 ...

Page 10: ...CONTROLS SENSEI 86036850 02 16 07 PUMP ONLY ON HEATED WATER INDICATOR LIGHT PUMP VAC OFF PUMP VAC ON 1 2 1 Pump Vac Switch 2 Heater Switch 3 2 ...

Page 11: ...t water Mix in a non foaming cleaning concentrate for use in hot water extraction machines following the manufacture s instructions printed on container NOTE When using a powder cleaner pre mix with hot water in a clean container before adding to the solution tank 6 Turn pump and vacuum switch s to the on position 7 Start cleaning EMPTYING AND CLEANING Always use defoamer if foaming occurs Foam wi...

Page 12: ...severe burns and serious injury PERIODIC MAINTENANCE 1 Twice a month flush a white vinegar solution One quart vinegar to two gallons of water or anti browning solution mixed as directed through the extractor turning pump switch on off several times flush with clean water This will prevent build up of alkaline residue in the system 2 Check hoses for wear blockages or damage Frayed or cracked hoses ...

Page 13: ...und wire must be attached for safe operation See wiring diagram End Cap Carbon Brushes If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away complet...

Page 14: ...NO 84162 PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI 86251110 PRV NO 65219 DIAPHRAM 86235120 PRV NO 29219 4 3 Valve Asm 86258830 PRV NO 84161 Diaphragm 86235100 PRV NO 29206 Pump Head Replacement 86251040 PRV NO 65187 PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI 86201430 PRV NO 250 64A PUMP HEAD 86191390 PRV NO 65204 VALVE ASM 86258860 PRV NO 84166 MOTOR 86247360 PRV NO 53245 ...

Page 15: ...ns no solution Internal or external solution line damaged and leaking Replace Internal pump components wearing out Replace see pump kit components pg 4 3 Pump runs loss of pressure Check valves in pump head for particles or cuts in seals Take piston from BPR and lubricate with Superlube If problem still exists change BPR kit Unit not plugged in Connect unit to 3 prong grounded outlet Pump will not...

Page 16: ...PUMP AND HEATER GROUP 50 PSI SENSEI 86036850 02 16 07 9 10 18 5 17 24 23 22 5 21 14 20 19 16 15 14 13 12 11 10 9 8 7 6 4 3 2 1 2 5 1 ...

Page 17: ... 2 HHCS SS NP 11 86281250 39311 1 HOSE 3 8ID 300PSI 70F X 14 1000168323 WAS 151 46A 12 86180240 11 800341 1 ELL ST 3 8 45 DEG BR 1000168323 WAS 31021 13 86200210 151 47C 1 HOSE 7 5 RED 3 8 1 4 MPT X 1 4 MPT 14 86233090 20016 2 CLAMP 1 4 ID HOSE 15 86114010 40009 1 HOSEBARB 1 4 MPT X 1 4 DL 16 86200980 370 33 1 PRESSURE RELIEF VALVE 175 17 86027940 41511 1 HEATER ASM SENSEI COMPLT 18 86005590 56014...

Page 18: ...PUMP AND HEATER GROUP 100 PSI SENSEI 86036850 02 16 07 9 10 24 22 5 21 14 20 19 18 5 17 6 16 15 14 13 12 11 23 9 8A 7 4 3 2 1 8B 2 5 3 ...

Page 19: ...273830 70020 2 SCR 1 4 20 X 1 2 HHCS SS NP 11 86281250 39311 1 HOSE 3 8ID 300PSI 70F X 14 1000168323 WAS 151 46A 12 86180240 11 800341 1 ELL ST 3 8 45 DEG BR 1000168323 WAS 11 800341 13 86200210 151 47C 1 HOSE 7 5 RED 3 8 1 4 MPT X 1 4 MPT 14 86233090 20016 2 CLAMP 1 4 ID HOSE 15 86197500 40009 1 HOSEBARB 1 4 MPT X 1 4 DL 16 86200980 370 33 1 PRESSURE RELIEF VALVE 175 17 86027940 41511 1 HEATER AS...

Page 20: ...RECOVERY TANK GROUP SENSEI 86036850 02 16 07 1 2 3 4 5 6 7 8 9 10 8 7 12 13 14 15 16 17 18 19 20 11 23 22 24 21 23 25 5 5 ...

Page 21: ... 6 GAL 11 86161460 15 808123 1 DUMP VALVE 2 12 86161470 11 800444 1 ELBOW 2 45D PVC SCH40 13 86033460 75338 1 TANK RECOVERY SENSEI LT GRY 14 86199320 110 14A 3 CAP PLUG 1 15 86273780 70015 2 SCR 1 4 20 X 3 4 HHCS SS NP 16 86010740 87090 2 WASHER 1 4 ID X OD PLTD 17 86200510 140 12 1 KNOB 1 4 20 X 3 4 S S CUPPOINT 18 86202240 390 24 1 WASHER 1 4 X 5 8 BONDED NEOPRN 19 86201290 280 02 2 RIVET AL 3 1...

Page 22: ...SOLUTION TANK GROUP W HEAT 50 100 PSI SENSEI 86036850 02 16 07 1 2 3 4 5 6 7 8 10 9 11 12 13 14 15 16 14 17 18 2 3 20 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 37 24 38 39 40 41 42 43 34 34 5 7 ...

Page 23: ...ULDER BOLT 1 2 OD X 2 25 L 20 86202260 040 08 2 WHEEL 8 GRY CENTERED HUB 21 86199460 040 12 2 CASTER 2 1 2 THR D 3 8 16 22 86010720 87086 4 WASHER M10 X 30 PLTD 23 86091100 065 41A 2 SENSEI WHEEL SUPPORT PLATE 24 86090230 87015 2 WASHER 9 16 ID X 1 06 OD SS 25 86200200 151 46C 1 HOSE 16 0 RED 3 8 1 4 MPT X 1 4 MPT 26 86199640 030 16 1 ELBOW 1 4 NPT STREET LONG 90D 27 86200620 500347 1 LABEL SENSEI...

Page 24: ...VACUUM MOTOR GROUP SENSEI 86036850 02 16 07 1 2 2 3 4 5 5 9 ...

Page 25: ... 87013 9 WASHER 1 4 ID X 5 8 OD SS 3 86273970 70062 3 SCR 1 4 20 X 4 HHCS GR5 PLTD 4 86258420 53130 1 VAC MOTOR 120V 5 7 3ST W O TB 86135320 140687 BRUSH SET 120V VAC WINDSOR SERVICE ONLY 86135300 140676 BRUSH SET 120V 3ST VAC AMETEK SERVICE ONLY 5 86003720 35011 1 GASKET 3 8T 5 7 VAC FAN SEAL SENSEI 86036850 02 16 07 5 10 ...

Page 26: ...WIRING DIAGRAM SENSEI 86036850 02 16 07 5 11 ...

Page 27: ...00444 ELBOW 2 45D PVC SCH40 86201310 330 15 ROCKER SWITCH 3 POS 6 TERMINAL 86256960 72142 SWITCH SPST 15A EURO ROCKER 86202160 320 05 VELCRO STRAPS 86003720 35011 GASKET 3 8T 5 7 VAC FAN SEAL 86200510 140 12 KNOB 1 4 20 X 3 4 S S CUPPOINT 86135320 140687 BRUSH SET 120V VAC WINDSOR 86135300 140676 BRUSH SET 120V 3ST VAC AMETECK SENSEI 86036850 02 16 07 5 12 ...

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