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LED Signal Battery Backup System

Installation, Operation and Maintenance Manual

ADI-24J11

Form: 121984D

August 2008

Summary of Contents for Dimensions ADI-24J11

Page 1: ...1 LED Signal Battery Backup System Installation Operation and Maintenance Manual ADI 24J11 Form 121984D August 2008...

Page 2: ...nts 8 4 2 Recommended Useful Tools for Installation 8 4 3 Mounting the BBS 9 4 4 Wiring the BBS 13 4 5 Dry Relay Contact Wiring 15 5 0 Adjustments 17 5 1 Remaining Battery Capacity Adjustment 17 6 0 C...

Page 3: ...BBS should not be installed in a zero clearance enclosure Damage to the BBS will occur if correct polarity is not observed when installing the DC input cables Damage to the BBS will occur if an extern...

Page 4: ...ery shutdown at 21 VDC In line battery cable fuse Remote temperature sense cable Temperature compensated battery charging system shuts off over 50 C 122 F Communication RS232 Communication port provid...

Page 5: ...Physical Description Section 3 3 1 BBS Physical Description FIGURE 1 BBS Module model ADI 24J11 physical description front and rear view 17 1 15 2 3 23 24 25 26 27 14 13 4 5 6 9 10 12 11 7 8 16 18 19...

Page 6: ...has been in Inverter mode for more than two hours 13 Transfer Relay Connector Two pin connector connects to the 30ATR or CMBPS 30ATR to drive the 30 amps relay 14 Temp Comp Sense Wire Three pin connec...

Page 7: ...description 28 AC Outlet Cord Connects to item 17 on Figure 1 page 5 29 Indicator Light Lights to indicate the switch is in the bypass mode 30 Terminal Connector Board AC Wiring connector board 31 Byp...

Page 8: ...case Used on standard applications Washers 250275 and Screws 250274 are included 1 12 VDC 79 AH Group 24 AGM batteries 390003 or 12 VDC 105 AH group 31 batteries 390006 are available One quick connec...

Page 9: ...BBS is firm and secure FIGURE 3 BBS Module footprint 4 3 2 Mounting the Manual Bypass Switch 30A Transfer Relay Open Frame 511016 1 a Locate a secure and appropriate cabinet shelf as shown in figure 4...

Page 10: ...cting the BBS incorrectly to the battery will cause damage that is not covered under warranty a Place two batteries on each shelf next to each other b Connect the red wire to the positive post of the...

Page 11: ...11 FIGURE 8 Absorbent Glass Mat AGM battery and quick connector battery cable Negative Black wire Positive Red wire Anderson Connector Quick Connector 80 Amp Fuse 12 VDC Battery...

Page 12: ...12 FIGURE 7 BBS components mounted in a Stand Alone Cabinet Batteries ADI 24J11 CMBPS 30ATR Cabinet door...

Page 13: ...e 6 foot long 10 gauge wires that are supplied for all connections between the controller terminal block and the combined Manual Bypass Switch 30A Transfer Relay Use the existing utility feed wire whe...

Page 14: ...MBPS and 30ATR 30ATR 451036 A C NEU GRD A C In Out MBPS 511015 Utility To From Hot Input Relay Relay Out On Off AC In AC Out White Green Neutral Ground Blk Transfer relay 2 pin connector NEU Neutral...

Page 15: ...for Alarm reporting on the Alarm input that was chosen in line a above 4 5 2 Wiring Recommendations Low Batt Relay B Low Batt Relay B may also be used as another Alarm function via Controller input o...

Page 16: ...ash wiring configuration On Batt Relay A Low Batt Relay B Timer Relay C Connector Option 611241 Black Red White Green Orange Blue Brown Yellow Violet NO C NC NO C NC NO C NC NO Normally open C Common...

Page 17: ...lash mode wiring is shown on Figure 13 5 1 2 Adjusting the Relay B Low Batt potentiometer Note Potentiometer Position A is fully counterclockwise CCW position E is fully clockwise CW The values in Tab...

Page 18: ...ppears in Figure 11 When all setup has been completed this will be the HyperTerminal file name that can be accessed without having to re initialize the setting 3 The Connect To window shown in Figure...

Page 19: ...19 FIGURE 14 FIGURE 15 FIGURE 16 FIGURE 17 FIGURE 11 FIGURE 12 FIGURE 13...

Page 20: ...the BBS When finished click the Start button The communication session will now be logged The file will be saved automatically upon exit of HyperTerminal 6 2 3 Other Terminal Emulation Setups If anoth...

Page 21: ...led 7 Batt Voltage Displays the current battery voltage 8 Batt Full Indicates that the battery bank is fully charged 9 Check Batt Indicates a problem with the batteries or the charger 10 Low Batt Rela...

Page 22: ...Outage The BBS has been in backup mode for 2 hours Protective shutdown The BBS reached the low voltage shutdown level and shutdown to prevent deep discharge Power Up the unit has been turned on after...

Page 23: ...was designed to supply full backup power within the BBS rating No dry relay wiring connection is needed 1 2 Red Flash Mode Operation The BBS can operate in Red Flash Mode by wiring the appropriate dr...

Page 24: ...100 amp hour battery will produce five amps for twenty hours before it is exhausted AGM VRLA Absorbed Glass Mat Valve Regulated Lead Acid are maintenance free batteries The liquid electrolytes of AGM...

Page 25: ...C LIGHT CONTROLLER DIMENSIONS BBS MODULE DC Dry Relay Contact AC AC AC AC CMBPS 30ATR Replaces both items Windows based PC AC Alternate Current DC Direct Current 30ATR 30 amp Automatic Transfer Relay...

Page 26: ...structed in section 4 4 1 page 13 to ensure proper battery charging 7 2 3 Turning the Inverter On or Off To activate the inverter set the switch on the front of the BBS module to the On position the g...

Page 27: ...tery Maintenance The BBS uses sealed maintenance free batteries Proper charging and limited cycling along with a proper battery environment will ensure a long battery life Servicing of batteries shoul...

Page 28: ...able Perform the following troubleshooting steps Set the MBPS to Bypass Mode Set the BBS module power switch to Off Unplug the female and male connector cords coming out from the 30ATR or CMBPS 30ATR...

Page 29: ...ar or the inverter will shut off Remove the short circuit or excessive load from the output and then switch the inverter off then on If the condition persists call Dimensions 4 High Temp Red LED Indic...

Page 30: ...or a shorted or defective battery Make sure there is no other source of battery charging The BBS module is in good shape Troubleshoot the 30ATR and MBPS or the CMBPS 30ATR before putting the BBS modul...

Page 31: ...0060 Fan 290003 Battery conductance tester 295003 Digital meter Hour 295004 Digital meter Counter 390003 AGM Battery with handle 12VDC 79AH 390006 AGM Battery with handle 12VDC 105AH 430013 Circuit Br...

Page 32: ...3 Wiring diagram including CMBPS 30ATR 120 VAC 60 Hz AC Input Traffic Light Controller Dry relay contact connector Optional 2 pin connector Anderson Connector Fuse Temperature Compensated Cable 12 VDC...

Page 33: ...rrants to the original purchaser for use that the goods or any component thereof manufactured by Dimensions will be free from defects in workmanship for a period of 5 years from the date of purchase p...

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