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ENGLISH - 8/8

MI004790-E

Technical support

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Product Informations

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Code

Description

Z-PASS1

Industrial Router- Modbus Ethernet/Serial Gateway and Serial Device 
Server with VPN

Z-PC-DINAL1-35

CEI EN 60715 rail connections system

. Pitch= 35 mm

 with screw terminals

Z-PC-DIN1-35

CEI EN 60715 rail connections system with 1 slot for rear IDC10 connector.
Pitch= 35 mm

CS-DB9M-MEF-PH

Communication Cable RS232/485 1.5 mt 

CE-RJ45-RJ45-R

Ethernet straight cable 1.5 mt

ORDER CODES

The  4  way  for  RS232  or  RS485  serial

 

connection  cable  can  be

 

bought  by  ordering  Seneca

code

CS-DB9M-MEF-PH

 

otherwise  can  be  made  as  shows  in  the  following  picture.

connector code: Phoenix contact: 1778858)

 

CABLE ASSEMBLING RS232/ RS485

PIN

RS232

RS485

The cable

length 

must be less

than

3 meters.

1

CTS

2

TX

B

3

RX

A

4

GND

GND

RS232/485 CABLE ASSEMBLING

1 2 

3 4 

Phoenix contact
female 4 pin 
connector code:
1778858

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MI004790-E

OTHER ELECTRICAL CONNECTIONS

OTHER Z-PASS1-R02 PORTS

 

SLOT FOR MICRO SD CARD

The 

Z-PASS1-R02 has a slot for micro SD card placed on the

side of the case. Before pushing the micro SD or micro SHDC in 
this slot, please be sure that the SIM card golden contacts are 
facing towards left (as in the picture on side).
SD card any class Max. 32 GB.
The slot is push-push type.

21+Vext

20 DO

19 RCD

24 GND

23 DO

22 VPN

Load

Load

Load

0V

Max 24V

12V

 20mA

21+Vext

20 DI

19 RCD

18 PWR.

17 PWR.

16 +12V

0V

Max 24V

21+Vext

20 DI

19 RCD

24 GND

23 DO

22 VPN

 2 DIGITAL INPUTS (Remote Connection Disable input and Digital Input)

The device has one or  two digital inputs.
One allow to disable the remote connection and
one is configurable also as digital output via
software.
The inputs may be powered internally or 
externally, as shown on the pictures in the side.
For configuration and more information please
refer to the USER MANUAL.

 3 DIGITAL OUTPUTS (VPN active, Digital Output and as an alternative to DI)

The device has two or three digital outputs.
One indicate if VPN is active,
one is software configurable as an alternative to an input,
and one is a generic configurable output.
For configuration and more information please
refer to the USER MANUAL.

 USB #1 HOST PORT

The  Z-PASS1-R02  has  a  USB  HOST  type  A 
connector, here you can connect a USB memory stick 
for firmware upgrading.
Max. available current: 100 mA.

 ETHERNET RJ45 PORTS (ON FRONTAL PANEL)

The Z-PASS1 R02 has two Ethernet ports with RJ45 

-

connectors on the front panel.

SWITCH 

The two ports are internally connected in 
mode  r

d

 mode

o  separate  in LAN / WAN

.

The two ports have the same MAC Address.

 RS232 OR RS485 COM1 PORT(4 PINS)

The 

-

 has serial RS232 or RS485 

Z-PASS1 R02

COM1
port on the removable 4 pin contacts connector.
The cable length for the RS232 interface must be 
less
than 3 meters.

RS232 COM1

Ethernet 1 RJ45
Ethernet 2 RJ45

USB #1 HOST

3 2 1

 

 

Z-PASS1-R02 PORTS

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MI004790-E

ELECTRICAL CONNECTIONS

 POWERSUPPLY

In order to satisfy the electromagnetic compliance requirements:
- Use shielded cables for the signals transmission.
- Connect the shield to a preferential ground for devices.
- Space the shielded cables from other cables used for power installations.
(transformers, inverters, motors, induction ovens, etc...).

In addition to the IDC10 connector, power supply can 
also be supplied by terminals 17 and 18.
NOTA: A minimum 1A safety fuse, delayed, must be 
installed in the power supply line near the device.

 RS485 COM 2 AND RS485 COM 4 PORTS

Z-PASS1-R02 module has two serial communication 
RS 485 ports: COM 2 and COM 4. 
The RS485 COM2 port can be connected through
1-2-3 screw terminals or by rear IDC10 connector.

POWERSUPPLY

161718

AC / - 

AC / + 

B (-) GND

A (+)

3 2 1

RS 485 (COM 2)

RS 485 (COM 4)

6 5 4

B (-) GND

A (+)

17
16

18

+12V

 a 20 mA

Tens. Vout+

Powersupply

19 – 28V

 50 – 60 Hz

 11 – 40V

   4W

Don’t turn upside down the module and don’t force the insertion of the IDC10 connector into the 
Z-PC-DIN bus. The IDC10 connector located on the rear of the module will be inserted on a free slot 
of Z-PC-DIN accessory. In the figure you can see the meaning of the various pins of the rear IDC10 
connector if you want to provide the signals directly through this connector. The pictures Pic.3 and 
Pic.4 show how to connect powersupply and RS485 COM2 port to the rear IDC10 connector.

USE OF Z-PC-DINAL ACCESSORY

B

A

Pic. 3

RS485

A

RS485

B

RS485

GND

IDC10

Power supply

AC-

Power supply

AC+

Pic. 4

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MI004790-E

Insertion on the IEC EN 60715 DIN rail:
1) Move the two hooks on the back of the module 
outwards as illustrated in Pic.2.
2) Insert the module rear IDC10 connector into a free 
slot of DIN rail accessory as you can see in Pic.1.
(the insertion is one way only because the connectors 
are polarized).
3) To secure the module to the IEC EN 60715 DIN rail,
tighten the two hooks on the side of the IDC10 rear
connector as shown in Pic.1.

Removal from IEC EN 60715 DIN rail:
As shown in Pic.2
1) Move outwards the two hooks on the side of the
module, with the help of a screwdriver.
2) Extract the module from the IEC EN 60715 DIN rail.

INSTALLATION ON AND REMOVAL FROM IEC EN 60715 DIN RAIL

22 23 24

19 20 21

X

SENECA

S

Z-PASS1

COM1

1 2 3

4 5 6

 LAN / ETH1

WAN / ETH2

TX2

PWR

RCD

DIDO

LAN/WAN

RX2

RUN

VPN

DO

SERV

RX4

TX4

USB

16 17 18

19
22

20
23

21
24

Pic. 1

22 23 24

19 20 21

X

SENECA

S

Z-PASS1

COM1

1 2 3

4 5 6

 LAN / ETH1

WAN / ETH2

TX2

PWR

RCD

DIDO

LAN/WAN

RX2

RUN

VPN

DO

SERV

RX4

TX4

USB

16 17 18

19
22

20
23

21
24

Pic. 2

MODBUS CONNECTION STANDARDS

1) Install the modules on the DIN rail (max 120).
2) Connect the remote modules using cables of proper length.
On the table the following data about the cables length are provided:
-Bus Length: Modbus network maximum length as a function of the Baud rate.
It is the length of the cables which connect the two bus terminators modules (see Scheme 1).
-Drop Length: maximum length of a drop line (see Scheme 1).

 MODBUS Scheme 1

Bus length

Derivation Length

Baudrate

1200  m

2  m

115 kbps

In order to obtain maximum performances it’s 
recommended to use a specific shielded cable, as 
an example BELDEN 9841.

Module 2

Module 3

Module 1

Module 5

Module 4

DL

Terminator

Terminator

Bus Length

DL: Derivation Length

Scheme 1

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