SENDER RAMPS 125 ROOKIE Manual Download Page 10

Repeat on the other side using the middle marker point to secure the surface to the substructure.  
 

 

 
Remove the clamps and then drill and fix at all remaining marker points. There are 4 more. 2 above the hinges and 2 in the 
centre of the arrow. 
 

 

 

 

 

 
Turn the entire Structure over. You will see the 3 marker holes in Baton PG H. Place one of the 4 x 30 Stainless Steel Screws 
beside the drill bit and use a piece of tape to mark HOLE DEPTH. IF you drill too deep you will go through the SURFACE of the 
RAMP! The Drill holes should be 1 / 2 mm shorter than the Screw. Drill and Secure all 3 points with 4 x 30 Screws. Beware the 
Stainless Steel Screws are SOFT! Rounding the heads is possible if you DO NOT apply constant pressure.  

 

  

  

 

 

 

STAGE 5: 

PLEASE SKIP THIS STAGE IF THE SIDE PANELS ARE IN ONE SECTION (Do Not Need Hinges!)  

 

Select the REAR SIDE PANELS and FOLDING LEGs. Place them together as shown. Take 2 No hinges and place them between the 
marker lines on the face of the REAR SIDE PANELS and LEGS. Centralise / Line the hinge with the join. Place one screw centrally 
in the hinge on one side of the join. Place the second screw in the opposing hole! IT IS ESSENTIAL THAT THIS SECOND SCREW IS 1 
mm OFF CENTRE TOWARDS THE LONG EDGE OF THE HINGE! This helps pull the parts together.  

 

  

  

 

 

Summary of Contents for 125 ROOKIE

Page 1: ...amps ever designed and manufactured It has been a long term project that has stretched our experience and knowledge of geometry and woodworking Each part has been carefully considered for weight and s...

Page 2: ...ity when using the ramp on grass or gravel These points must be used if you attempt to Back Flip the Ramp SUITABLE FOR SKATEBOARDS and SCOOTERS Progression ramps can be used with Skateboards and Scoot...

Page 3: ...d to over 350 Kgs Bolt Torque setting is 12 Nm SAFE USE AND PPE Always wear a full face helmet gloves and knee pads when jumping We also recommend back protection and a neck brace You should not jump...

Page 4: ...guidebook INSTALLATION EQUIPMENT REQUIRED 1 x 6 mm HEX KEY Found ON Your Bike Maintenance TOOL SUPER Fast with an Impact Gun with 6 mm Attachment A T HANDLE 6 mm HEX ALLEN KEY is useful piece of equi...

Page 5: ...ton Head bolts 6 x 10 x 40 mm Button Head Bolts 8 x Large Washers 2 x Small Washers 6 x 10 x 35 mm Countersink Bolts 23 x 4 x 30 Screws 28 x Stainless Steel TX25 Screws 4 x Stainless Steel Hinges 24 x...

Page 6: ...O NOT BE LAZY AND SKIP THIS PROCESS Place the 4 mm Drill Bit beside a TX25 Screw and ensure that the drill bit will make a hole the same length as the screw Use a Quick Clamp to hold the structure tog...

Page 7: ...he Lower Sides of the ramp where there is Horizontal marker lines IF PG H is a little loose then completely tighten the two protruding screws in B1 described above A clamp can also help to hold compon...

Page 8: ...D TO HELP PREVENT THE STRUCTURE TIPPING WHILE YOU FIX THE COMPONENTS TOGETHER COMPONENTS 200 L AND R CAN BE USED AS SPACER BLOCKS AS DESCRIBED BELOW TO HELP ALIGN THE SIDES AND SURFACES FAILURE TO COM...

Page 9: ...able edge and repeat the process described above to SQUARE DRILL and SECURE the Folding Hinged end of the Surface to the Substructure Components 200 L and R are perfect for lining up the side panels w...

Page 10: ...shorter than the Screw Drill and Secure all 3 points with 4 x 30 Screws Beware the Stainless Steel Screws are SOFT Rounding the heads is possible if you DO NOT apply constant pressure STAGE 5 PLEASE...

Page 11: ...d the structure together Check that the underside of the Back plate is flush with the vertical and horizontal Side Panels Drill through the Side Panels at the marked points into the ends of PG B and t...

Page 12: ...m the Surface when using the blocks as a guide USE THE JOINING BLOCKS AS SPACER BLOCKS Once you are satisfied that the BALANCE is correct clamp the surface You must also check that the end of the surf...

Page 13: ...one of the Marked Rear Legs and one of the secondary rear legs with the 10 Screw marker points Place these parts SMOOTH FACE against SMOOTH FACE Clamp them to the table and ensure the sides are flush...

Page 14: ...FT LOOSE AND TIGHTENED ONLY ONCE ALL 4 BOLTS ARE IN POSITION BEFORE INSTALLING THE BOLTS ON THE OTHER SIDE OF THE PLATE IT IS IMPORTANT TO UNDERSTAND THE TRANSITION SETTINGS THAT ALLOW YOU TO CREATE A...

Page 15: ...holes as shown below and place this behind the side panels There are two PERMANENT fixing bolts points that should only be untightened or removed to relocate adjust the block or to place in Super Com...

Page 16: ...NGE JOIN C and S THE MARKER LINES CORRESPOND WITH THE SECOND BOLT NEAREST THE RAMP JOINING PLATE NUMBERS 2 200 mm 25 250 mm 3 300 mm 35 350 mm ROOKIE 200 C SETTING IMAGE ABOVE SHOWS SETTING C Curved P...

Page 17: ...you tighten the bolt ESSENTIAL ALWAYS catch the thread of bolts with your fingers first to PREVENT AVOID CROSS THREADING Never use an impact gun drill to catch the thread Ensure the 200 S Marker line...

Page 18: ...OOKIE 200 S SETTING IMAGE ABOVE SHOWS SETTING S Straight at LOWEST DEFAULT 200 HEIGHT LINE UP USING THE SECOND BOLT CONTINUE THE PROCESS OF SETTING THE RAMP AT ROOKIE 200 STRAIGHT STAGE 12 Take one of...

Page 19: ...d RENEW components in contact with the ground once they wear out Go around ALL the ramp bolts checking that they are tight before starting a JUMP SESSION You are now ready to TAKE OFF or LAND at ROOKI...

Page 20: ...the Countersink bolt from Point S and place to one side DO NOT TRY AND PLACE THE BOLT IN C POSITION YET Turn the Ramp Over Repeat the process of loosening sliding and then securing the bolts on the FR...

Page 21: ...to TAKE OFF or LAND at ROOKIE 350 CURVED PLUS Make Terrain adjustments as necessary DETACHED MINI KICKER MODE CREATING A BEGINNERS INTRO RAMP 125 mm HIGH ROOKIE MINI KICKER 125 mm CURVED MODE ROOKIE...

Page 22: ...e ramp STRAIGHT MINI KICKER INSTALLING THE SKATE PLATE This component may not have come with your ramp The Skate Plate can be installed and removed quickly You will need a 3 mm Allen Key found on your...

Page 23: ...e by sliding it up and down the slots The plate is in the correct place when the edge is on the ground and flush with the face of the ramp IMPORTANT You will need to move adjust the plate EACH Time yo...

Page 24: ...ere the Curved Rear sits alongside the Ramp Sides The Top of the leg should be flush with the back plate Tighten the Bolts Turn the Ramp onto the other side and repeat this process Fold the Ramp Surfa...

Page 25: ...ing Loop and a strap at the same time to mount the ramp on your bag IMPORTANT PRESERVING RAMPS COLOURED RAMPS BLUE COLOURED RAMPS MUST BE TREATED WITH RONSEAL LOW VOC WATER BASED DECKING PROTECTOR NAT...

Page 26: ...FRIENDLY SOLUTION Thanks again We hope you enjoy the process of building your ramp and then making fast progress to new skill levels and greater confidence on the trail Scott and Team You can get expe...

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