8-66
8
Measuring the reverse gear backlash
• Spray anti-rust lubricant on the gear and
bearings before installation. Do not apply
gear oil to the parts. Otherwise, correct
measurements cannot be obtained.
• Keep the parts free of foreign material,
such as dirt and lint.
• When measuring forward gear or reverse
gear backlash, use the original bearing and
shims.
1.
Install the original shims and ball bearing
onto the reverse gear, and then install
the reverse gear assembly into the pro-
peller shaft housing. See “Assembling
the propeller shaft housing assembly” (8-
40) steps 3 and 4.
TIP:
• If the original shims are missing, install new
shims with a combined thickness of 0.50
mm.
• Do not reuse a shim if deformed or
scratched.
2.
Install the propeller shaft housing assem-
bly into the lower case. See “Installing
the propeller shaft housing assembly” (8-
48).
3.
Check that the drive shaft turns
smoothly.
4.
Measure the reverse gear backlash. See
steps 11–14 in “Measuring the forward
and reverse gear backlash before disas-
sembly” (8-55).
Adjusting the reverse gear shim
thickness (T2)
1.
Remove the reverse gear and reverse
gear shims. See step 1 in “Disassem-
bling the propeller shaft housing assem-
bly” (8-39).
2.
Measure the thickness of each original
reverse gear shim in 2 places.
TIP:
Do not reuse a shim if deformed or
scratched.
3.
Determine the reverse gear shim thick-
ness (T2) adjustment using the “Reverse
gear shim (T2) selection chart” according
to the round-down average (BL2) from
“Measuring the reverse gear backlash”.
Example:
(BL2) = 0.15 mm
a
(T2) adjustment = –0.39 mm
b
from the
“Reverse gear shim (T2) selection chart”.
The current shim thickness must be
decreased by 0.39 mm.
È
Backlash measurement (BL2)
É
Shim thickness adjustment
Reverse gear backlash:
0.90–1.37 mm (0.0354–0.0539 in)
20
15
10
5
0
20
15
10
5
0
–
–0.36
–0.39
–0.43
–0.47
–0.50
–0.60
–0.50
–0.40
–0.30
–0.20
a
b
É
È
É
(mm)
È
(1/100 mm)
Summary of Contents for Kingfish 25
Page 1: ...YAMAHA MOTOR CO LTD F4A F4 Goldfish 4 Kingfish 25 SERVICE MANUAL...
Page 4: ......
Page 20: ...0 15 GEN INFO General information MEMO...
Page 45: ...1 25 SPEC Specification MEMO...
Page 65: ...2 19 TECH FEA Technical features and description MEMO...
Page 81: ...3 17 RIG GING Rigging information MEMO...
Page 215: ...7 67 POWR Power unit MEMO...
Page 229: ...LOWR Lower unit 8 11 0 A...
Page 392: ...A Appendix Wiring diagram A 1 How to use the wiring diagram A 1...
Page 394: ......
Page 395: ......