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Application Information 

Polyflue™ Gas Vent Systems may be used to vent safety certified Category II, IV and Certain Direct Vent gas 
appliances with a flue gas temperature of not more than 230°F (110°C).  Polyflue can also be used to vent 
category II, IV gas fired appliances, when used as a re-liner for an unused existing masonry chimney liner or 
unused existing Type B Gas Vent. The Polyflue system is for use with appliances which produce positive vent 
pressures of 15” w.c. (3733 Pa) or less. Because these types of appliances may produce vent gases under 
positive pressure and/or at or near their dew point, special installation considerations may be required.  
Install in accordance with these instructions and those of the appliance manufacturer.  Consult the appliance 
manufacturer’s instructions for the maximum horizontal length of the vent connector as well as any restriction on 
total vent height, proper sizing of the vent, common venting considerations and procedures for connecting the 
vent to the appliance.  
The installation must conform to applicable National, Regional, State and local codes. Contact the Authority 
Having Jurisdiction prior to beginning any work to obtain any required permits. 

Pre-Installation Considerations 

Proper planning prior to installation is essential.  T

he authority having jurisdiction (such as gas inspection 

authority, municipal building department, fire department, fire prevention bureau, etc.) should be consulted before 
installation to determine the need to obtain a permit.   
 

A continuous straight-line 

upward

 pitch of minimum 3/8” rise per foot (31mm / 1000mm) (2

°

) on horizontal runs 

must be maintained in order to properly rid the system of the flue gas condensate via the appliance drain, inline 
drains, or drain tee caps.   
 
Terminations must comply with the requirements USA Natural Gas & Propane Codes (NFPA 54 / ANSI Z223.1).  
In Canada, 

shall terminate in accordance with the requirements of CAN/CSA-B149.1, Natural Gas and Propane 

Installation Code, or CAN/CSA-B149.2, Propane Storage and Handling Code, as applicable.

 

 

Plastic venting systems shall not pass through rated fire separations

 

 
Be sure to plan a sufficient number of supports for the entire system to maintain the required straight-line pitch 
and to hold the system in place.   Where the vent is enclosed within a chase, the enclosures should be built to 
permit future inspection of the system. 
 

Reference 

Combustion & Ventilation Air

 on the last page for proper air supply guidelines

 

Safety 

Wear eye protection and heavy gloves throughout the installation. In addition, wear an approved dust and vapor 
respirator whenever in contact with building insulation. Proper and safe scaffolding and/or ladders should be 
used. Check overhead for antennas, power lines or other obstacles before erecting ladders or scaffolding and 
while working with conduit on any roof structure. 

 

The safe operation of a system is based on the use of parts supplied by the manufacturer and the performance of 
the system may be affected if the combination of these parts is not used in actual building construction

 

Tools Required for Installation 

Common building tools including but not limited to a Tape Measure, Pliers, Screw Drivers, Saws and/or Snips, 
Drills, Drop Cloth(s); Ladder/Scaffold; Safety and Personal Protective Clothing.  

Clearance to Combustibles 

Polyflue single wall rigid and flexible pipe has zero clearance to combustibles for flue gases not exceeding 230

°

(110

°

C) and can be fully enclosed within combustible construction. 

 

Maximum Flue Temperature

 

Clearances to Combustibles

 

230

°

F( 110

°

C)

 

0” (0mm) for all orientations & fully enclosed

 

 

Summary of Contents for Polyflue BH

Page 1: ... Examine all components for possible shipping damage prior to installation Proper joint assembly is essential for a safe installation Check integrity of joints upon completion of assembly This venting system must be supported in accordance with these instructions Check for restricted vent movement through the walls ceilings and roof penetrations This venting system must be free to expand and contr...

Page 2: ...ons 10 Flexible Pipe Joint Sealing and Connection Method 10 Flexible in Masonry 12 Flexible in Unused Type B Gas Vent 13 Appliance Connectors 14 Combustion Air Maintenance Procedures 15 Pipe Misc Fitting Equivalent Length Chart 2 60mm Dia 3 80mm Dia 4 100mm Dia 1 Ft 305mm Vent Pipe 1 Ft 305mm 1 Ft 305mm 1 Ft 305mm 1 Ft 305mm Flex Pipe 2 5 Ft 762mm 2 3 Ft 701mm 2 7 Ft 823mm 1 Ft 305mm Flex Pipe Ups...

Page 3: ...ia the appliance drain inline drains or drain tee caps Terminations must comply with the requirements USA Natural Gas Propane Codes NFPA 54 ANSI Z223 1 In Canada shall terminate in accordance with the requirements of CAN CSA B149 1 Natural Gas and Propane Installation Code or CAN CSA B149 2 Propane Storage and Handling Code as applicable Plastic venting systems shall not pass through rated fire se...

Page 4: ...amily dwellings metal venting systems which extend through any story above that on which the connected appliance is located are to be provided with enclosures having a fire resistance rating equal to or greater than that of the floor or roof assemblies through which they pass Horizontal Installation of Single Wall Pipe TERMINATION SCREEN WALL PLATE OPTIONAL APPLIANCE ADAPTER RIGID PIPE APPLIANCE L...

Page 5: ...IRESTOP RIGID PIPE APPLIANCE ADAPTER WALL BRACKET FLASHING RIGID UV PIPE APPLIANCE FLEX PIPE WALL BRACKET LOCKING BANDS HANGING BAND FIRESTOP FIRESTOP FIRESTOP RIGID PIPE APPLIANCE ADAPTER WALL BRACKET FLASHING RIGID UV PIPE Vertical Installation of Flexible Pipe Vertical Installation of Rigid Pipe ...

Page 6: ... per foot 31mm 1000mm so that condensate can drain back toward the appliance or inline drain section If an internal condensate drain is NOT part of the appliance A Polyflue Vertical Horizontal In Line Drain Section CD or Tee with branch pointed down and Drain Cap TCD attached is required Install this drain fitting as close to the appliance flue outlet as possible Tee method is only good for horizo...

Page 7: ...apping masking tape around the waste side of the cut point 3 Make a chamfered edge at the new male end just like a normal pipe out of the box 4 File off any plastic burrs that develop in the cutting process prior to assembling If the cutting process distorts the roundness of the pipe carefully use your thumbs to re round the end Horizontal Support For proper installation install horizontal pipe at...

Page 8: ...turer s installation instructions for horizontal termination location requirements Keep flue discharge and air intake a minimum of 12 305mm above the highest anticipated snow level Single Rigid Pipe Horizontal Termination white UV single wall pipe 1 Cut hole in wall large enough to accommodate the Polyflue pipe It is suggested to cut the hole slightly larger than the nominal diameter to allow inst...

Page 9: ...ound the pipe it is recommended to apply additional sealant at the interface of the pipe and rubber boot for extra weather protection 5 There is an optional stainless metal screen insert HVST See Horizontal Termination section Concentric Vertical Terminations black UV Fig 12 1 Cut hole in roof deck slightly larger than pipe outer diameter 2 The 2 x4 51mm x 102mm Vertical Concentric Termination VCT...

Page 10: ... lock grooves of the cut flex as shown Fig 15 Ensure the flat side Fig 16 of the gasket is to the outside touching the flex If a tapered lead in side of the gasket is offered Fig 16 17 make sure it is on the top side of the female flex pipe to accept the mating pipe flex section correctly 2 Position the Locking Band LB to the male end of the cut flex Fig 18 and insert the bump protrusions male end...

Page 11: ... the female cut flexible pipe in between the twist lock groove and the gasket groove as shown below Fig 21 Connecting FROM rigid pipe elbows and tees in the direction of flue gases Fig 22 23 1 Position Locking Band or Wall Strap onto male end of flexible pipe Fig 18 2 Push flexible pipe into pipe or fitting until bumps contact rigid pipe edge 3 Slide lower hose clamp down onto rigid pipe fitting b...

Page 12: ... WS Position the band into the corrugation of the flexible pipe with the curved end on the legs pointing up Fig 24 4 Pull flexible pipe down masonry using a weighted string rope by others that is looped around a hose clamp by others Secure the hose clamp above the flex male end bump protrusions 5 Work UV rated termination pipe female end thru the rubber boot flashing at the top Fig 25 before secur...

Page 13: ...g a weighted string rope by others that is looped around a hose clamp tightened above the flex male end bump protrusions 4 Secure male end of flex Fig 22 23 to base rigid pipe or fitting using a Locking Band LB or the Wall Strap WS If using a Wall Strap wait to lock together until step 5 is complete and total system length is met as necessary 5 Secure the B vent Relining Support Collar BVSC around...

Page 14: ...ield sourced can be dismantled and used additionally to help secure the Polyflue pipe or stainless adapters to the appliance flue collar 2 Fernco style couplers typically sized for 2 PVC can be a direct connect for 2 Polyflue pipe Other Heatfab Saf T Vent stainless appliance adapters can be utilized and then transitioned to Polyflue by using the EZ Seal to Polyflue adapter EZ PF Figure 29 Finally ...

Page 15: ...nry acid washing materials g Halogen type refrigerants Corrosion deterioration of the vent chimney and related system components caused by the use of contaminated combustion air voids the warranty on these products Maintenance Procedures Normal operation of gas burning appliances does not result in deposits of combustible soot in venting systems However a poorly adjusted or malfunctioning applianc...

Page 16: ...16 NOTES ...

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