Segway SNARLER AT6 L Owner'S Manual Download

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TROUBLESHOOTING

Drive belt and cover problems

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Engine doesn’t turn over………………………………175

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Engine Pings or Knocks………………………………175

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Engine Stops or loses power…………………………176

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Engine Turns Over, Fails to Start……………………176

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Engine Backfires…………………………………………177

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Engine Runs Irregularly, Stalls or Misfires……………178

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Engine Runs Irregularly, Stalls or Misfires……………179

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Engine Stops or Loses Power………………………180

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Summary of Contents for SNARLER AT6 L

Page 1: ......

Page 2: ...ding engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exh...

Page 3: ...ding This manual contains a large number of safety instructions operation instructions maintenance instructions and safety warnings A careful reading of this manual will help you quickly understand th...

Page 4: ...operty of Segway Powersports Inc Copyright 2020 Segway Powersports Inc All information contained within this publication is based on the latest product information at the time of publication Due to co...

Page 5: ...ETY INTRODUCTION VEHICLE DEVICE VEHICLE DEVICE OPERATION OPERATION MAINTENANCE STORAGE AND TRANSPORTATION SPECIFICATIONS SPECIFICATIONS EMISSION CONTROLSYSTEM EMISSION CONTROLSYSTEM TROUBLESHOOTING TR...

Page 6: ...can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions Read this owner s manual Understand all safety warnings preca...

Page 7: ...to react Complete the New Operator Driving Procedures outlined this manual Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures Never permit a...

Page 8: ...NG indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided c...

Page 9: ...Operation on public road 23 Vehicle Modification 24 Passengers 25 Contact Exhaust 26 Unauthorized use of the vehicle 27 Fuel Safety 27 Failure to inspect before operating 28 Improper tire maintenance...

Page 10: ...an ATV that is not regulated and is driven differently from other vehicles such as motorcycles and automobiles If proper precautions are not taken a collision or rolled over may occur during normal ma...

Page 11: ...6 5 5 1 79 23 5 7 21 7 6 79 6 25 5 5 7 21 25 87 7 86 12 23 5 725 81 5 PSURSHU 79 XVH FDQ UHVXOW LQ 6 9 5 1 85 RU 7 ZLWKRXW SURSHU WUDLQLQJ RU LQVWUXFWLRQ DW VSHHGV WRR IDVW IRU RXU VNLOOV RU WKH FRQG...

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Page 13: ...he label on your vehicle the label on the vehicle shall prevail If any label becomes illegible or falls off contact the dealer to purchase a new label for replacement If you purchased a used Segway AT...

Page 14: ...SAFETY INTRODUCTION SAFETY INTRODUCTION 6 Commercial Name Snarler AT6 S Commercial Name Snarler AT6 S...

Page 15: ...SAFETY INTRODUCTION SAFETY INTRODUCTION 7 Commercial Name Snarler AT6 L Commercial Name Snarler AT6 L...

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Page 19: ...LG RYHUWXUQV RQ KLOOV DQG URXJK WHUUDLQ DQG LQ WXUQV DYRLG SDYHG VXUIDFHV SDYHPHQW PD VHULRXVO D HFW KDQGOLQJ DQG FRQWURO UHGXFH VSHHG DQG XVH H WUD FDXWLRQ DW DOO WLPHV ZKHQ FDUU LQJ D SDVVHQJHU GLVP...

Page 20: ...9 LI RX DUH XQGHU WKH DJH RI LQFUHDVHV RXU FKDQFHV RI VHYHUH LQMXU RU GHDWK WR ERWK RSHUDWRU DQG SDVVHQJHU RSHUDWH WKLV YHKLFOH LI RX DUH XQGHU DJH PSURSHUO ORDGLQJ D WUDLOHU PD FDXVH ORVV RI FRQURO Y...

Page 21: ...KLOH VHDWHG LQ WKH SDVVHQJHU VHDW WHOO RSHUDWRU WR VORZ GRZQ RU VWRS LI XQFRPIRUWDEOH JHW R DQG ZDON LI FRQGLWLRQV UHTXLUH 6 FDUU D SDVVHQJHU WRR VPDOO WR UPO SODQW IHHW RQ IRRWUHVWV DQG VHFXUHO JUDVS...

Page 22: ...5 86 21 38 52 6 9e 8 67 81 9e 8 7287 7 55 1 7 48 1 67 3 6 67 1e 75 87 6e 685 6 92 6 38 48 6 5 6 RI 52 29 5 HYHQ RQ DW WHUUDLQ 52 29 56 FRXOG UHVXOW LQ 7 RU 6 5 286 1 85 92 VXGGHQ VKDUS WXUQV 92 VWHHS...

Page 23: ...Never operate at speeds too fast for your skills or the conditions Always go at a speed that is proper for the terrain visibility operating conditions and your experience Always inspect your vehicle...

Page 24: ...thumbs or fingers could be injured if they are in the way of the steering wheel spokes Never turn at excessive speed Practice turning at slow speeds before attempting to turn at faster speeds Do not...

Page 25: ...d type of tires specified in this manual Always maintain proper tire pressure as described in this manual Never exceed the stated load capacity Cargo should be as far forward in the bed as possible an...

Page 26: ...ver must know how to drive the vehicle correctly in different situations and on different terrains Before driving the vehicle all drivers must complete the required driving safety training Please ensu...

Page 27: ...riving age for this vehicle is 16 years Children under the age of 16 must not drive this vehicle Training courses are required Please ensure that each driver has read this manual and all product label...

Page 28: ...et that meets basic safety standards when driving Both U S and Canadian qualified helmets bear a U S Department of Transportation label ECE 22 05 marks are available in Europe Asia and Oceania The ECE...

Page 29: ...NG Driving ATV after drinking or taking drugs may adversely affect a driver s judgment reaction time balance and feelings Do not drink alcohol or take drugs before or during driving RRWV SSURYHG KHOPH...

Page 30: ...e on pavement Operating this vehicle on paved roads including pavement paths parking lots and lanes may adversely affect the handling of the vehicle and may increase the risk of loss of control and ac...

Page 31: ...Operating this vehicle on public streets roads or ighways You can collide with another vehicle Never operate this vehicle on any public street road or highway even a dirt or gravel one In many states...

Page 32: ...nt that increases the power of the vehicle If any equipment is added to the vehicle or if any modifications are made to the vehicle to increase the vehicle speed or power the all terrain vehicle warra...

Page 33: ...g up passengers severely reduces a driver s ability to balance and control ATVs which can lead to accidents or rollovers Driving ATV should not exceed the number of passengers required by the vehicle...

Page 34: ...d can cause loss of consciousness or death in a short time Do not start or run a motor in a closed space The engine exhaust of this product contains chemicals that cause cancer birth defects or other...

Page 35: ...the vehicle is not in use Fuel safety WARNING Gasoline is very flammable under certain conditions You must be extremely careful when dealing with gasoline When refueling the engine must be shut off a...

Page 36: ...your vehicle to make sure it s safe operating condition Always follow the inspection and maintenance procedures and schedules described in this owner s manual Improper tire maintenance WARNING Operati...

Page 37: ...the vehicle you and your cargo together with any other vehicles in your party Always check with local authorities and residents to confirm ice conditions and thickness over your entire route Vehicle o...

Page 38: ...pecially dry grass Always inspect the underside of the vehicle and areas near the exhaust system after driving through tall grass weeds brush and other tall ground cover Promptly remove any grass or d...

Page 39: ...that could cause loss of control or rollover Travel slowly and use extra caution when operating on unfamiliar terrain Always be alert to change terrain conditions Improper hill climbing CAUTION Impro...

Page 40: ...es for traveling down hills as described in this owner s manual Skidding and sliding CAUTION Failure to use extra caution when operating on excessively rough slippery or loose terrain could cause loss...

Page 41: ...stop switch 42 Headlight switch 43 Winch switch 44 Toggle switch for Two wheel drive or Four wheel drive No differential 38 Toggle switch for Two wheel drive or Four wheel drive With differential 40 A...

Page 42: ...ARTS 57 Instrument indicator light warning light 58 Instrument information display area 61 Diagnostic displays code definitions 64 Screen Function Setting 67 HANDLEBAR ADJUSTMENT 68 Electronic Power S...

Page 43: ...mobile phone first download Google play and then search Segway powersports to download application in Google Play After the successful installation of the APP the vehicle will be registered and activa...

Page 44: ...ective connection distance of the Bluetooth signal the vehicle Bluetooth module will automatically unlock the vehicle after acquiring the mobile phone Bluetooth signal and automatically lock the vehic...

Page 45: ...ICE VEHICLE DEVICE 37 App function This app is a program designed for users who have the Segway vehicle Main features driving control analysis vehicle data analysis etc Detail information pls see APP...

Page 46: ...VEHICLE DEVICE VEHICLE DEVICE 38 PARTS AND CONTROL 1 Shift Level 2 Engine 3 Cushion 4 Rear Absorber 5 Backrest 6 Front Absorber 7 Handlebar Switch 8 Oil filler...

Page 47: ...VEHICLE DEVICE VEHICLE DEVICE 39 Handlebar Switch 1 Headlight Switch 2 Engine Start Switch 3 Engine Stop Switch 4 Horn Switch 5 Winch Switch 6 2 4 WD Switch 7 Accelerator 8 Ignition Lock...

Page 48: ...LOCK Lock the rotation direction of the vehicle so that the vehicle direction in a fixed position Turn the key to position ON Vehicle is powered on the vehicle s electrical components can be worked T...

Page 49: ...Engine start button Green 2 Engine stop button Red Start the vehicle 1 Tighten the foot brake Turn the ignition key into ON position see page 40 2 Press the engine start button green the engine start...

Page 50: ...mode and the sign on the instrument will be lit 2 Low beam mode Turn on the vehicle near light in the mode of near light 3 Light off mode 4 Position light mode Position light mode Turn on the vehicle...

Page 51: ...an wire rope IN Retract the winch wire rope Capstan is used to drag and drop the load understand the correct use of capstan steps and methods pay attention to the use of safety matters please refer to...

Page 52: ...ial 1 Handle switch 2 x 4 patterns When the two four wheel drive switch is in the two wheel drive state the whole vehicle is only driven by the rear wheel and the front wheel has no power output The m...

Page 53: ...s mountainous conditions and other bad road conditions 4 4 locking mode When the two four wheel drive switch 4 wheel drive switch is pressed the four wheel drive lock symbol is displayed on the instru...

Page 54: ...is only driven by the rear wheel and the front wheel has no power output The meter shows the symbol for the second drive This mode is suitable for vehicles driving on flat roads Blue button Blue butto...

Page 55: ...symbol for the second drive This mode is suitable for vehicles driving on flat roads Blue button Blue button pops up pops up Red button Red button pressed pressed 4 x 4 patterns When the two four whee...

Page 56: ...he engine speed Accelerator pressure is released when you release the thumb the engine goes back to idle Accelerator WARNING Check whether the accelerator is normal before driving If the accelerator i...

Page 57: ...sockets are available for 12V accessories with operating current less than 10A The vehicle is equipped with two 12V DC ports Output power 12V Left USB port Right Cigarette lighter Open the lid Servic...

Page 58: ...ed to the desired position See the table below for the tap position description NOTICE You need to step on the brake pedal when you change the gear If you change the gear when the engine is in idle sp...

Page 59: ...brake Place the shifter in P and squeeze the parking brake lever and hold Press the parking brake lock downward After hearing the click sound the brake lock gets stuck in the slot Release parking brak...

Page 60: ...ing brake lever firmly extrude and release Repeat several times and the parking brake lever shall not be stuck 2 Measure the distance the parking brake lever moves before the brake is maintained Free...

Page 61: ...y Emergency braking can make the vehicle skid or roll over so do not use emergency braking when it is not necessary Foot brake lever adjustment 5 The foot brake lever adjusting nut is located at the b...

Page 62: ...ted on your right handle Use the auxiliary brake to brake the front wheels of the vehicle If the rear wheels slide while using the auxiliary brakes the brake lever pressure is reduced to prevent the r...

Page 63: ...y ignite the fuel and cause a fire disaster Do not touch other persons or objects with static electricity which may cause static electricity and ignite the fuel Do not overfill the fuel 5 1 Unscrew th...

Page 64: ...middle of the front handle of the vehicle lift the glove compartment cover upwards The glove compartment is in below 2 Intermediate storage box Under the cushion the cushion removal operation is shown...

Page 65: ...g of various indicators warning lights and display content information on the instrument table so as to timely understand the vehicle status NOTICE The combination meter may be damaged by using a high...

Page 66: ...nctional specifications Left Turn Signal This light is lit when the left turn signal is turned on High Beam This lamp illuminates when the headlamp switch is set to high beam Driving Lights The front...

Page 67: ...plied Brake warning light ABS Low brake fluid level The braking system is faulty Electric steering warning light ABS Indicates a failure in EPS system optional equipment if equipped ABS warning light...

Page 68: ...current time 2 Bluetooth The icon will light on when the APP Bluetooth power is used 3 Remote access to electricity When power on the ATV the APP in the mobile phone and the light will be on 4 Logo Th...

Page 69: ...ull differential lock 2 x 4 patterns 4 x 4 patterns 4 4 locking mode 2 x 4 patterns Withdifferential 4 x 4 patterns Withdifferential 4 4 locking mode Withdifferential 9 Coolant temperature indicator D...

Page 70: ...isplay engine running time 14 Total mileage Display the total mileage accumulated by the vehicle 15 EPS On Only brushless EPS is supported EPS mode was set in the APP and the preferred mode of the rid...

Page 71: ...igh Voltage Throttle position sensor High Voltage P0122 P0122 Throttle position sensor Low Voltage Throttle position sensor Low Voltage P0108 P0108 Manifold Absolute Pressure Manifold Absolute Pressur...

Page 72: ...sor 1 Sensor 1 P0032 P0032 O2 Sensor Heater Control Circuit High Bank 1 O2 Sensor Heater Control Circuit High Bank 1 Sensor 1 Sensor 1 P0031 P0031 O2 Sensor Heater Control Circuit Low Bank 1 O2 Sensor...

Page 73: ...ritten E0002 E0002 No end point of rotor angle is written No end point of rotor angle is written E0003 E0003 Memory read write failure Memory read write failure E0004 E0004 The main torque sensor is d...

Page 74: ...0024 E0024 Abnormal voltage at electrical machinery end Abnormal voltage at electrical machinery end T BOX T BOX T0001 T0001 GPS module failure GPS module failure T0002 T0002 4G module failure 4G modu...

Page 75: ...els from dark to bright Press SELECT button Change the units MPH or KPH Press and hold SELECT key Clear the single trip mileage Press and hold MODE and SELECT at the same time Clock setting the hour d...

Page 76: ...an result in severe injury or death Always follow the adjustment procedure or check out the services at your dealer 1 M8 48 4 PCS Torque to speci cation Torque Handlebar bolts 29N m 21 4ft lb 29N m 21...

Page 77: ...ion the EPS system is energized NOTICE When the key is turned to the on position the EPS warning indicator lights up briefly Please refer to P62 After the key switch is turned to the OFF position the...

Page 78: ...d 77 Break In Procedure for Braking System 74 Clutch belt 75 New operator driving procedures 75 Starting the vehicle 75 Park the Vehicle 76 Turning the vehicle 76 Driving in reverse 77 Turning around...

Page 79: ...ATION OPERATION Parking on an incline 84 Braking 84 Parking the vehicle 85 Break in Guidelines 86 LOAD LIMITS GUIDELINES 87 Maximum loading capacity 89 Loading Guidelines 90 Trailer 91 WINCH OPERATION...

Page 80: ...ing increases the risk of an accident Always perform the Pre riding Inspection outlined in the Operation chapter before use of your vehicle to make sure it s in safe operating conditions Always follow...

Page 81: ...ary P137 Tires Check status and air pressure P129 Wheel Lug Nuts Check ensure fasteners airtightness P131 Fuel Level Ensure proper level P27 Coolant Ensure proper level P123 Indicator light Ensure dis...

Page 82: ...in which you ride your vehicle Find out where the designated riding areas are by contacting your dealer a local riding club or local officials Help keep our trails open for recreational vehicle use V...

Page 83: ...and any debris from the clutch and engine compartment during belt replacement New operator driving procedures 1 Wear protective riding gear See the Safe Riding Gear section 2 Perform the pre ride insp...

Page 84: ...inside wheel when turning 1 Slow down 2 Steer in the direction of the turn 3 Keep both feet on the footrests 4 Lean your upper body to the inside of the turn while supporting your weight on the outer...

Page 85: ...o R Turning around on a hill k turn If the vehicle stalls while climbing a hill never back it down the hill Use the K turn to turn around 1 Stop and lock the parking brake while keeping body weight up...

Page 86: ...eels begin to lose traction NOTICE Severe damage to drive train may occur if the 4X4 is engaged while the wheels are spinning Allow the rear wheels to stop spinning before engaging 4X4 or engage 4X4 b...

Page 87: ...starting the engine Your dealer can provide this service If it s impossible to bring the vehicle in before starting the engine perform the service outlined in the Vehicle Immersion section of this ma...

Page 88: ...these precautions when operating over obstacles 1 Before operating in a new area check for obstacles 2 Watch out for bumps potholes and other obstacles in the terrain 3 When you approach any obstacle...

Page 89: ...ll 2 Avoid steep hills Maximum incline is No passenger 25 With passenger 15 4 Always check the terrain carefully before ascending any hill 5 Never climb hills with excessively slippery or loose surfac...

Page 90: ...n forward gear Do not descend a hill with the transmission in neutral 5 Slow down Never travel down a hill at high speed 6 Drive straight downhill Avoid traveling down a hill at an angle which would c...

Page 91: ...nless absolutely necessary If crossing a sidehill is unavoidable follow these precautions 1 Slow down 2 Avoid crossing the side of a steep hill 3 Lean into the hill transferring your upper body weight...

Page 92: ...RK 3 Lock the parking brake 4 Always block the rear wheels on the downhill side Braking 1 Release the throttle pedal completely When the throttle pedal is released completely and engine speed slows to...

Page 93: ...ntilated and that the vehicle is not close to any source of flame or sparks including any appliance with pilot lights 2 Place the transmission in PARK 3 Turn the engine off 4 Engage the parking brake...

Page 94: ...ing the accelerator pedal for more than 3 4 stroke Avoid continuous acceleration The brake needs a 124 mi 200km run in period New brakes will not operate at their maximum efficiency until the run in p...

Page 95: ...s manual of the mounted or trailed machinery or trailer and not to operate the combination tractor machine or tractor trailer unless all instructions have been followed Stay clear from the are a betwe...

Page 96: ...ely affected causing the vehicle to tip over Do not block the headlight beam when loading on the front shelf Don t drive faster than recommended speed Vehicles should not exceed 9 MPH 15 km h when tow...

Page 97: ...LER AT6 L Front Shelf Front Shelf 88 lb 40KG 88 lb 40KG 88 lb 40KG 88 lb 40KG Rear Shelf Rear Shelf 132 lb 60KG 132 lb 60KG 132 lb 60KG 132 lb 60KG Maximum Maximum traction traction Horizontal Horizon...

Page 98: ...go racks 3 Always load the goods on the shelf as far forward as possible Ensure that the goods loaded on the rack are firmly secured before driving If the cargo is not secured it will cause unexpected...

Page 99: ...k shall not exceed the capacity of the rear rack The total load weight on the operator accessories cargo and trailer shall not exceed the maximum capacity of the vehicle Where a designated attachment...

Page 100: ...M8 20 20 towing towing bracket bracket Frame Frame E13 13 55R 01 55R 01 4703 4703 NOTICE The speed must be less than 9 MPH 15 km h during towing Improper use of hooks or exceeding the maximum towing w...

Page 101: ...manual If the instructions or warnings are not followed serious property damage or personal injury may occur Before operation or during use pay attention to the safety and environmental conditions wit...

Page 102: ...n only be pulled do not operate the winch with overload capacity Never hook the rope back to itself otherwise the rope will be damaged Use trunk protection protector Before operation make sure that th...

Page 103: ...e winch After the operation please release the load immediately and do not tighten the cable Always stay away from ropes hooks and winches Check winches ropes hooks and broken strands of worn wires re...

Page 104: ...rent is large so you must start the vehicle and step on the accelerator lightly to avoid damage to the battery The winch rope and the vehicle should be in a straight line Too big an angle will change...

Page 105: ...RATION 97 WARNING Always use the tow rope to pull the hook Do not hold the hook with your hands This is not only important when winding the wire rope but also when removing the wire rope from the winc...

Page 106: ...OVER 109 REMOVE LOWER COVER OF INSTRUMENT 110 ENGINE OIL MAINTENANCE PROGRAM 111 Oil Recommendation 112 Engine Oil Level Check 113 Changing engine oil filter 115 Drain the Engine Oil 116 Oil strainer...

Page 107: ...CK ABSORBER ADJUSTMENT 134 Oil shock absorber 134 Adjustable shock absorber 135 SUSPENSION DRIVE LUBRICATION 137 DRVETRAIN BOOTS 138 AIR FILTER 139 LAMP 141 Change the headlight 141 Replace taillight...

Page 108: ...FUSE 157 Fuse box 158 Fuse relay distribution and rated amperage 159 Fuse box replacement 163 APPEARANCE CARE 164 Vehicle wash not recommended 164 Cleaning vehicles 165 Vehicle storage 165 MAINTENANCE...

Page 109: ...your authorized dealer Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adjustment procedures have a qualified dealer perform these oper...

Page 110: ...procedures marked with a D could result in component failure and lead to serious injury or death Have an in component failure and lead to serious injury or death Have an authorized dealer or other qua...

Page 111: ...e Rear suspension Pre Ride Tires Wheels fasteners Pre Ride Brake uid level Pre Ride Brake system Pre Ride Accelerator Pre Ride Engine oil level Pre Ride Air lter pre lter Daily Inspect clean often rep...

Page 112: ...eral lubrication 50 H 3 M 3 M 500 800 Lubricate all ttings pivots cables etc Throttle Body Intake Duct 50 H 6 M 500 800 500 800 Inspect duct for proper sealing air leaks Drive belt 50 H 6 M 500 800 In...

Page 113: ...00 Inspect clean replace worn parts D Spark plug 100 H 12 M 1000 1600 Inspect replace as needed D Clutches drive and driven 100 H 12 M 3700 6000 Inspect clean replace worn parts D Front wheel bearings...

Page 114: ...mponents are heavily used the user may perform additional lubrication as required Project Recommended model Capacity Inspection procedure Engine oil 10W 40 SL 2 4L Maintain level in safe range on dips...

Page 115: ...ook with your fingers and move upward 2 Lift the seat cushion upwards after it bounces off 3 Remove the alarm wiring harness from the seat 4 Take a seat cushion NOTICE There is wire harness connection...

Page 116: ...ge 107 2 Remove the two expansion screws in front of the tank cover with tools 3 Remove the two hexagon screws behind the tank cover 4 Lift the tank shield upward NOTICE There are two connecting wire...

Page 117: ...he front of the maintenance cover up by hand When lifting up the maintenance cover do not force too much in order to avoid the maintenance cover and the upper shelf support bar collision damage the sp...

Page 118: ...Bolts 2 pcs 2 Remove front panel repair cover 3 Remove lower cover of instrument To remove the lower cover do as following 1 Remove the front panel repair cover 2 See Page 109 2 Remove 2 fix screw und...

Page 119: ...he oil level during cold weather can indicate contaminants collected in the oil sump or crankcase If the oil level starts to rise change the oil immediately Monitor the oil level if it continues to ri...

Page 120: ...s recommendations for ambient temperature operation Please refer to the lubricant guide section for fluid recommendations capacity and blocking torque CAUTION Mixing brands or using non recommended o...

Page 121: ...the oil dipstick and then pull out the oil dipstick 3 Wipe the oil dipstick clean 4 Reinsert completely 5 Put a piece of cotton cloth under the end of the oil dipstick then pull out the oil dipstick...

Page 122: ...t it again 7 If the oil level is near or below the lower level mark remove the seat see page 107 Remove the oil fill cap 3 from the front right crankcase cover and add the specified oil into the fill...

Page 123: ...cancer so take care to avoid prolonged and repeated exposure to such oils Wash the skin thoroughly with soap and water to remove the used engine oil The used oil and filtration must be scrapped in a...

Page 124: ...ring 1 Put the vehicle on the flat level surface 2 Start the engine let it warm up at idle for 2 to 3 minutes 3 Turn off the engine 4 Remove the fixing screws of the filter inspection cover and open...

Page 125: ...stall the drain plug Torque specifications Torque Oil drain plug 16 20N m 11 8 14 8ft lb Oil strainer clean The oil filtration on this engine is a two stage filtration system The oil strainer pre filt...

Page 126: ...ring seal and strainer spring in turn 3 Take out the oil strainer for cleaning 4 The installation step is opposite to the removal step Oil filter change This procedure requires mechanical skill and p...

Page 127: ...over You can see the black cover The oil filter is located here Put the towel under the oil filter 2 Change a new O shaped ring onto a new oil filter inspect and make sure the O ring is in good condit...

Page 128: ...riodic maintenance chart NOTICE If the front gearbox makes excessive noise during 4WD operation please change the demand drive fluid If the noise continues please ask Segway Powersports dealers or oth...

Page 129: ...drain plug 3 and O ring 2 Torque to specification Torque Drain Plug 11 8 14 8ft lb 16 20N m 4 After the oil has completely drained reinstall the drain plug 3 and a new O ring 2 The oil discharged is h...

Page 130: ...TENANCE STORAGEAND TRANSPORTATION 122 6 Reinstall the O ring and filling plug Torque to specification Torque Filling Plug 11 8 14 8ft lb 16 20N m 7 Check for the leak NOTICE Dispose of used fluid prop...

Page 131: ...on is recommended for most operating temperatures and provides good corrosion protection Adding Coolant The recovery bottle is located on the left side of the vehicle 1 Observe the liquid level in the...

Page 132: ...MAINTENANCE STORAGEAND TRANSPORTATION 124 1 Maximum 2 Minimum...

Page 133: ...d The following inspection is recommended to keep the braking system in good working condition If the brake is in heavy use during normal operation check it frequently 1 Always keep the brake fluid at...

Page 134: ...l is shown to be low perform the following operations The brake oil cup is located below the front panel 1 Remove the front shelf and the lower cover of the instrument See 109 for the removal method O...

Page 135: ...o contact with the skin or eyes flush with plenty of water immediately If you feel unwell seek medical advice immediately Front brake fluid Check whether the front brake fluid level is below the minim...

Page 136: ...component consumes faster in wet and muddy conditions Periodically inspect brake component for consumption according to the maintenance periodic table If the brake pad thickness is less than or equal...

Page 137: ...ear wheels 7 0psi 48 3kPa 7 0psi 48 3kPa Inspection can only be carried out after the tire cools down If the vehicle has been parked for at least 3 hours or has not driven more than 93 miles Recheckin...

Page 138: ...triangle sign to inspect any worn areas found 7 7 When to change a tire If it is found that the tire is damaged such a cut delamination deep cracks or bulging tire replacement is needed Tires often ha...

Page 139: ...reached the replacement mark or the tire is damaged due to external force impact a new tire should be replaced Wheel component removal Torque to specification Torque Lug Nuts Lug Nuts 70 80N m 51 6 5...

Page 140: ...n accident or rollover Always ensure that all lug nuts are tightened to the required value 70 80N m 51 6 ft lbf Do not use lubricating oil or grease on wheel bolts or wheel nuts Lubricating oil or gre...

Page 141: ...eplacement WARNING Do not use wheels of different sizes other than recommended in the User s Manual as this can cause the vehicle to lose control The recommended size The front wheel The rear wheel 25...

Page 142: ...shock absorber according the actual kind fitted in your ATV Oil shock absorber 1 There are 5 shock absorption positions which are used for different loads or driving conditions Position 1 For light l...

Page 143: ...same position Step up or down one position at a time during adjustment Do not try to make large adjustments which may damage the shock absorber Adjustable air shock absorber 9 9 1 Compression damping...

Page 144: ...damping when turning the valve to the direction of H Reduce the recovery of damping when turning the valve to the direction of S 3 spring adjusting cap Use special tool to adjust the spring adjusting...

Page 145: ...and balance parts are reserved with grease zert fittings A grease filling label is posted nearby These parts in the vehicle needs sufficient lubrication according to the maintenance of the periodic t...

Page 146: ...GEAND TRANSPORTATION 138 DRIVENTRAIN BOOTS Front Driveshaft Boots Rear Driveshaft Boots Check front and rear drive shaft dust boots for cuts damage or grease leakage If needed please contact the deale...

Page 147: ...e page 110 First remove the filter element for inspection If the filter element is seriously soaked with oil or dirt do not clean it instead replace it with a new filter element If there is no oil or...

Page 148: ...element 4 Air filter plug The air filter cover is located in front of the seat Disassemble steps See page 107 108 1 Press and move the air box cover clamp 2 Pull up the front air filter cover 3 Take o...

Page 149: ...ny LED burns out please send the vehicle to the dealer for replacement Halogen lamp If the halogen bulb is damaged it can be replaced You can replace the following lamps yourself The ease of replaceme...

Page 150: ...bulb glass Fingerprints on the glass can cause premature failure Execute the following procedure 1 Remove the headlamp shade expansion screw and remove the headlamp cover with the tool 1 Front headla...

Page 151: ...fixed spring on both sides to make the spring pop out of the slot 6 Remove the broken light bulb CAUTION Please replace lamp with the recommended power Reinstall the new lamp into the new headlight as...

Page 152: ...the end of the bulb gets stuck in the limit slot of the lamp seat the damaged bulb can be taken out and replaced with a new bulb with the same power 3 Test whether the lamp works normally High beam ad...

Page 153: ...the engine Convert headlight switch to high beam 4 Watch the headlights aim at the wall The strongest part of the headlight beam should be 2 inches 5cm below the mark on the corner Measurement on the...

Page 154: ...eam left and right Headlight beam can be adjusted slightly to the left or right 1 Light adjusting screw To turn the headlight beam to the left turn the headlight adjustment screw counterclockwise To t...

Page 155: ...nded spark plug type and clearance specifications Spark plug torque specification CAUTION Using unrecommended spark plugs can cause serious engine damage Always use the recommended spark plugs or thei...

Page 156: ...l running engine Check or change the spark plugs with reference to the maintenance time of the periodic maintenance schedule CAUTION Wear protective gloves to remove the spark plug for inspection A ho...

Page 157: ...on coil Use tool to turn the spark plug cap 1 4 and remove it from the spark plug 4 Rotate the spark plug counterclockwise and remove it 5 Inspect the spark plug Spark plug normal status The electrode...

Page 158: ...egular maintenance can prevent carbon accumulation whereas delayed maintenance will reduce engine performance WARNING Make sure the exhaust pipes are cool and the engine has just stopped running Let p...

Page 159: ...1 Bolt M6 16 3 PC 2 Muffler spark eliminator 1 Remove 3 pieces of M6 16 bolts 2 Start the engine and rev it up about 20 times At the same time use a towel to plug the end of the muffler instantly gene...

Page 160: ...battery life WARNING 12V batteries contain toxic and corrosive sulfuric acid which may produce flammable explosive hydrogen gas To reduce the risk of serious injury or death the following precautions...

Page 161: ...spoon baking soda and 1 cup water to prevent damage to the vehicle The battery is located below the cushion Please refer to page 107 for removing the cushion Cut off the power before removing battery...

Page 162: ...battery cable 6 Remove the battery from the ATV Battery Charging NOTICE When charging the hydrogen produced by the 12V battery is combustible explosive gas Therefore please follow the following preca...

Page 163: ...terminal of the vehicle 2 Connect the clamp on the other end of the positive cable to the positive terminal of another vehicle 3 Connect the negative cable clamp to the negative battery terminal of an...

Page 164: ...rminals with a hard wire brush Corrosion can be removed with a solution of 1 cup water and 1 tablespoon baking soda Rinse well and dry thoroughly 2 Put the battery in the tray 3 Connect and tighten th...

Page 165: ...replaced If it is found to have blown replace the blown fuse There is a spare fuse in the fuse box Check all fuses for other possible causes Replace all blown fuses and check the working condition of...

Page 166: ...as shown in page 109 After the front panel repair cover is removed the fuse box located at the bottom can be seen Move the clasp on the left and right sides of the fuse box cover to the outside Loose...

Page 167: ...fuse Fuse relay distribution and rated amperage There is a fuse distribution label on the top of the fuse box cover You can refer to the fuse power on the label to find a fuse of the same power for re...

Page 168: ...0A F4 2WD 4WD 10A Nodifferential 20A Withdifferential F5 Light speaker 15A F6 ICU IG 7 5A F7 DTS IG 5A F8 DTS 5A F9 Power lock 5A F10 EPS IG 5A F11 12V USB power output seat 15A F12 Pos Lamp L 7 5A F1...

Page 169: ...2 12V 20A R6 ECU 4WD relay ECU 4WD relay optional equipment 12V 20A R7 Lower beam relay 12V 20A R8 High beam relay 12V 20A R9 Auxiliary starting relay 12V 20A R10 Day light relay 12V 20A R11 Fuel pump...

Page 170: ...e fuse To check or replace the circuit fuse pull out the old fuse with a puller The fuse box cover is equipped with a puller Using this tool will help you take out the fuse The fuse box cover is fitte...

Page 171: ...ith a sponge or soft towel As you wash check for heavy grime If necessary use a mild cleaner degreaser to remove the grime 4 After washing rinse your ATV thoroughly with plenty of clean water to remov...

Page 172: ...e products some of which may scratch your vehicle Clean and polish regularly with a clean cloth and mat Old or reused cloth and mats can contain dirt particles that can scratch the finish Vehicle stor...

Page 173: ...SPECIFICATIONS SPECIFICATIONS TECHNICAL PARAMETERS OF VEHICLE 166 VEHICLE IDENTIFICATION NUMBER 170 THE FRAME NAMEPLATE THE FRAME NAMEPLATE 171 171...

Page 174: ...51 97 in 1320mm 56 3 in 1430mm Wheel base 51 18 in 1300mm 57 09 in 1450mm Ground clearance 10 6 in 270mm 10 6 in 270mm Turning diameter 275 59 in 7000mm 314 96 in 8000mm Curb weight no oil and gasolin...

Page 175: ...0 rpm Maximum torque 48N m 5500 rpm Idle speed 1400 140r min Starting way Electric start Lubrication way Pressure spray Engine oil type 10W 40 SJ Engine oil capacity oil filter replacement 2 4L Engine...

Page 176: ...ed way CVT Shift sequence L H N R P Variable speed ratio 0 648 2 976 L Transmission ratio 5 34 H Transmission ratio 3 08 Reverse gear ratio 4 40 Tire type Vacuum tire Front tire specification 25 8 12...

Page 177: ...istance Spring air resistance Rear shock absorber Spring oil resistance Spring air resistance Front wheel travel 185mm Rear wheel travel 210mm Ignition mode electricity ECU Charge 450W 5500 rpm Batter...

Page 178: ...in the spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicle is stolen The frame identification number is located on the frame cross under the sea...

Page 179: ...ame nameplate The frame nameplate is located below the right rear shelf of the vehicle the nameplate shows the basic characteristics information which include VIN code It needs the VIN when the vehicl...

Page 180: ...rn over 175 175 Engine Pings or Knocks 175 175 Engine Stops or loses power 176 176 Engine Turns Over Fails to Start 176 176 Engine Backfires 177 177 Engine Runs Irregularly Stalls or Misfires 178 178...

Page 181: ...use low range or dismount the ATV after first applying the park brake and perform the K turn as described on page 77 Driving at low RPM or low ground speed at approx 3 6 MPH 5 10 km h Drive at a high...

Page 182: ...and vehicle overturn Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive throttle application to engage clutch Excessive th...

Page 183: ...attery to 12 5 VDC Recharge battery to 12 5 VDC Loose battery Loose battery connections connections Check all connections and tighten Check all connections and tighten Loose solenoid Loose solenoid co...

Page 184: ...an or replace Water is present in Water is present in fuel fuel Drain the fuel system and refuel Drain the fuel system and refuel Fuel valve is out of Fuel valve is out of use use Replace Replace Old...

Page 185: ...ause Solution Weak spark from spark Weak spark from spark plugs plugs Inspect clean and or replace spark Inspect clean and or replace spark plugs plugs Incorrect spark plug Incorrect spark plug gap or...

Page 186: ...spark plug wires See your dealer See your dealer Incorrect spark plug Incorrect spark plug gap or heat range gap or heat range Set gap to specs or replace plugs Set gap to specs or replace plugs Loose...

Page 187: ...e your dealer Other mechanical Other mechanical failure failure See your dealer See your dealer Possible Lean or Rich Possible Lean or Rich Fuel Mixture Cause Fuel Mixture Cause Solution Solution Low...

Page 188: ...ark plug wires spark plug wires See your dealer See your dealer Incorrect spark plug Incorrect spark plug gap or heat range gap or heat range Set gap to specs or replace plugs Set gap to specs or repl...

Page 189: ...EMISSIONCONTROLSYSTEM EMISSIONCONTROLSYSTEM SOURCE OF EXHAUST EMISSION 182 EXHAUST EMISSION CONTROL SYSTEM 182 CRANKCASE EMISSION CONTROL SYSTEM 182 NOISE CONTROL SYSTEM 182...

Page 190: ...exhaust emission control system includes a PGM F system and oxygen sensor No adjustment to this system should be made although periodic inspection of the components is recommended The exhaust emissio...

Page 191: ...WARRANTY WARRANTY EMISSION CONTROL SYSTEM WARRANTY 184 LIMITED WARRANTY POLICY 185...

Page 192: ...mission control defects warranty OWNER S WARRANTY RESPONSIBILITIES As the ATV owner you are responsible for the performance of the required maintenance listed in our owner s manual SEGWAY POWERSPORTS...

Page 193: ...Powersports hereinafter referred to as SEGWAY gives a LIMITED WARRANTY on components of your new SEGWAY vehicle against defects in material or workmanship when properly set up and operated in accordan...

Page 194: ...t apply to any vehicle which has been subject to misuse abuse negligence or accident nor to any vehicle not operated in accordance with SEGWAY s instructions SEGWAY may elect to have an area represent...

Page 195: ...y person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise This exclusio...

Page 196: ...SNARLER AT6 S SNARLER AT6 L...

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