Segway Personal Transporter i2, Parts Replacement Manual

Page: 123 / 126

Segway® PT i2, x2, x2 Turf Parts Replacement Guide D ‐ 1
D. Recommended Tools and Diagnostic Equipment
Table D ‐ 2 lists and briefly describes required tools and equipment that you should have on hand prior to
servicing the Gen 2 Segway PT.
FASTENERS
•
Use only Segway-approved fasteners.
•
Do not tighten or reuse any fastener except the screws used to attach the battery packs, wheel nuts, and
LeanSteer frame. Instead, when any other fastener is loose or removed, replace the fastener with a new
Segway-approved fastener. See Appendix C, ”Fasteners” for more information.
•
Before using a fastener, make certain the fastener is the correct size and type with any necessary washer
and thread lock in place (see Table C-1 on page C-1).
•
Since the pre-applied thread lock compound is intended for single use only, reuse of fasteners is not
permitted with the exception of the wheel nuts, battery fasteners, and LeanSteer clamp bolt.
•
Do not attempt to repair any stripped or damaged screw hole. Instead, replace the part. If replacement
part is not available, do not reassemble.
•
Insert fasteners slowly and carefully. Do not cross-thread or over-tighten fasteners. Tighten only to the
prescribed torque.
•
Failure to adhere to these warnings could lead to serious injury or death or damage to property.
Table D ‐ 2: Equipment List
TOOL DESCRIPTION
Low pressure inflation gauge
Alcohol wipes
Cotton swabs
Caulking gun
ESD equipment Field electrostatic discharge (ESD) kit includes static mat, wrist strap, line with
gator clip, and ground lead. Correct grounding of mat and wrist strap is
essential.
Small flathead screwdriver
Hex bits 2.5mm, 3mm, 4mm, 5mm, 8mm
Hex wrenches 2.5mm, 3mm, 4mm, 5mm, 8mm
1/4” square to 1/4” hex adapter
Loctite 127864XB RTV sealant
One tube;
ensures water ‐ tight seal between console housing and cover
Loctite 20 ‐ gauge taper tip Needed to apply RTV sealant