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Segway FUGLEMAN SGW1000F-U2, Owner'S Manual

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Segway FUGLEMAN SGW1000F-U2 Owner'S Manual Download Page 7

 

 

The meaning of signs and safety warnings in this manual

： 

 

 

 

 

 

 

 

This Sign 

This Sign 

indicates an 

indicates an action 

action NOT to 

that NEEDS to be 

take in order to 

taken to avoid a 

avoid a hazard. 

hazard. 

WARNING indicates a hazardous situation which, if not avoided, 

could result in death or serious injury. 

!     

WARNING 

CAUTION,  used  with  the  safety  alert  symbol,  indicates  a 

hazardous situation which, if not avoided, could result in minor 

or moderate injury. 

! 

CAUTION 

NOTICE is used to address practices not related to personal 

injury. 

NOTICE 

IMPORTANT provides key reminders during disassembly, 

assembly, and inspection of components. 

IMPORTANT 

Summary of Contents for FUGLEMAN SGW1000F-U2

Page 1: ...T1b...

Page 2: ...efore riding This manual contains a large number of safety instructions operation instructions maintenance instructions and safety warnings Reading this manual will help you quickly understand the veh...

Page 3: ...ENSO WAVE INCORPORATED Unless noted trademarks are the property of Segway Powersports Inc Copyright 2021 Segway Powersports Inc All information contained within this publication is based on the latest...

Page 4: ...TABLE OF CONTENTS 1 24 65 158 166 175 SAFETY INTRODUCTION FEATURES AND CONTROLS OPERATION MAINTENANCE AND STORAGE 92 SPECIFICATIONS TROUBLESHOOTING EMISSION CONTROL SYSTEM...

Page 5: ...en during routine maneuvers like turning driving on hills or over obstacles if you fail to take proper precautions Read the owner s manual that came with your vehicle Understand all safety warnings pr...

Page 6: ...pair judgment and reduce the operator s ability to react Complete the new operator driving procedures outlined this manual Never allow a guest to operate this vehicle until the guest has completed the...

Page 7: ...es a hazardous situation which if not avoided could result in death or serious injury WARNING CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could resul...

Page 8: ...odifications 16 Passengers 17 Contact with exhaust 18 Seat Belts 19 Cab Net Doors 19 Loading the Vehicle 20 No Passengers in the cargo box 21 Operating on Paved Roads 21 Operating on Public Roads 21 O...

Page 9: ......

Page 10: ...to operate off road vehicles These vehicles behave differently from other vehicles such as motorcycles or automobiles If proper precautions are not taken a collision or rolled over may occur even dur...

Page 11: ...on the vehicle for your safety Read and follow instructions on the warning labels carefully If any of the labels depicted in this manual differ from the labels on your vehicle always read and follow...

Page 12: ...S S SA A AF F FE E ET T TY Y Y I I IN N NT T TR R RO O OD D DU U UC C CT T TI I IO O ON N N 4 15...

Page 13: ...S S SA A AF F FE E ET T TY Y Y I I IN N NT T TR R RO O OD D DU U UC C CT T TI I IO O ON N N 5...

Page 14: ...S S SA A AF F FE E ET T TY Y Y I I IN N NT T TR R RO O OD D DU U UC C CT T TI I IO O ON N N 6...

Page 15: ...S S SA A AF F FE E ET T TY Y Y I I IN N NT T TR R RO O OD D DU U UC C CT T TI I IO O ON N N 7...

Page 16: ...proper for the terrain visibility operating conditions and your experience Always inspect your vehicle each time you use it to be sure it is in safe operating condition Never operate on excessively r...

Page 17: ...efore attempting to turn at faster speeds Do not attempt turns on steep inclines Always follow proper procedures for going uphill If you lose control and cannot continue up a hill back down the hill w...

Page 18: ...mum cargo load capacity Cargo should be as far forward in the cargo bed as possible and distributed evenly from side to side Be sure cargo is secured so that it cannot move around during operation Red...

Page 19: ...properlyincreasestheriskof accident The drivermustknowhowtodrivethevehicle correctlyindifferent situations and on different terrain Before driving the vehicle all drivers must complete safety training...

Page 20: ...ecommendeddrivingageforthis vehicleis16 years Childrenundertheageof16cannot notoperatethisvehicle Do not drivethevehicle withoutproperdrivingtraining Training coursesare required Pleaseensurethateachd...

Page 21: ...chance of injury when you ride Helmet Wearing a helmet can prevent head injuries At all times you must weara helmet that meetsbasic safety standards when driving The ECE mark consists of a circle arou...

Page 22: ...N 14 W W WA A AR R RN N NI IIN N NG G G Driving vehicle when drinking or taking drugs may adversely affect a driver s judgment reaction time balance and feelings Do not drink alcohol or take drugs be...

Page 23: ...I I IO O ON N N 15 USING ALCOHOL OR DRUGS Operating this vehicle after consuming alcohol or drugs could adverselyaffectoperatorjudgment reactiontime balanceand perception Never consume alcohol or drug...

Page 24: ...e vehicle speed or use anyequipment thatincreases the power of the vehicle If anyequipment isadded to the vehicle or if any modifications are made to the vehicle to increase vehicle speed or power the...

Page 25: ...untilyouhaveoperatedthe vehiclefor atleasttwohoursandhavecompletedthe newoperatordriving instructionsmentionedonpage 69 Passengersmustalwayssitin thepassengerseats withtheseatbeltsecured Carrying more...

Page 26: ...st Enginegasesaretoxicand cancauselossof consciousness ordeathinashorttime Donotstartor runamotorinaclosed space Theengineexhaustof thisproductcontainschemicalsthat causecancer birth defectsorotherrep...

Page 27: ...n stop Seat belts may reduce the severity of injury in these cases The operator must wear the seat belt at all times Cab Net Doors Riding in this vehicle without closed and latched door nets increases...

Page 28: ...ed Maximum loading capacity of the vehicle is mentioned in this manual and on the vehicle labels As more passenger weight is added the cargo weight may need to be reduced accordingly Do not exceed the...

Page 29: ...this vehicle are designed for off road use only not for use on paved roads Operating this vehicle on paved roads including sidewalks paths parking lots and driveways may adversely affect handling of t...

Page 30: ...ollover Always follow proper procedures for turning as described in this manual Avoid sharp turns Never turn while applying heavy throttle Never make abrupt steering maneuvers Practice turning at slow...

Page 31: ...g the side of any hill unless absolutely necessary If crossing a hillside is unavoidable always follow proper procedures as described in this manual See page 76 Fuel safety Attention Gasoline is very...

Page 32: ...Switch 35 Toggleswitch for 2WD 4WD drive 36 Electric Power Steering EPS 38 12V Accessory outlets 39 Seat 40 Driver seat adjustment 40 Driver seat removal installation 41 Passenger Seat removal 42 Ste...

Page 33: ...VEHICLE DEVICE INSTRUMENT PANEL 54 Indicator Lights Warning Lights 55 Diagnostic display codes 59...

Page 34: ...Powersports to download application After the successful installation of the application your vehicle will be registered and activated Firstly find the VIN number on the vehicle and register itin the...

Page 35: ...ithin the effective connection distance of the Bluetooth signal the vehicle Bluetooth module will automatically unlock the vehicle after acquiring the mobile phone Bluetooth signal and automatically l...

Page 36: ...L LS S 28 Segway Powersports APP Function This application is a program designed for users who have the Segway Powersports vehicles Mainfeatures Drivingcontrolsanalysis vehicledataanalysis etc For det...

Page 37: ...F FE EA AT TU UR RE ES S A AN ND D C CO ON NT TR RO OL LS S 29 4 5 6 1 10 9 8 7 PARTS AND CONTROLS 2 3...

Page 38: ...F FE EA AT TU UR RE ES S A AN ND D C CO ON NT TR RO OL LS S 30 1 Front Bumper 2 Handrails 3 ROPS 4 Cargo Box 5 Muffler 6 Tailgate 7 Rear Bumper 8 Cargo Box Flip Handle 9 Fuel Cap 10 Cab Net Door...

Page 39: ...ON NT TR RO OL LS S 31 1 Lights Switch 2 Drive Select Switch 3 Instrument panel 4 Gear Shifter Selector 5 Storage Box 6 Storage Box 7 USB outlet 8 Engine mode switch 9 Ignition Switch 10 Parking Brake...

Page 40: ...nd the electrical components of the vehicle can be used Turn the key to the position OFF the whole vehicle circuit is disconnected and the engine stops When the switch is in the off position the key c...

Page 41: ...ing flashers 3 Engine mode Switch 4 Override Switch Engine On Off Switch EngineStart Engine Stop Starting the engine 1 Press the brake pedal and select P or N gear 2 Turn the ignition key into ON posi...

Page 42: ...his switch only when the vehicle is in an emergency Temporaryparkingof the vehicle Thevehicleismalfunctioning The vehicle encounters other emergencies Engine mode Switch S Sport mode This mode can inc...

Page 43: ...ion Switch 1 Push the control lever up to turn the right turn signal lights on the right turn indicator on the instrument panel flashes 2 Push the control lever down to turn the left turn signal light...

Page 44: ...nd of the lever to turn the lights on Front position lights tail lights license plate lights and dashboard lights are on Turn the switch to this position to select low beam Turn the switch to this pos...

Page 45: ...ls and the front wheels have no power The meter shows symbol for the 2x4 drive This mode is suitable for driving on flat roads 4 x 4 mode When the 4 wheel drive switch is pressed 4 wheel drive symbol...

Page 46: ...ng the front or rear differential lock or when changing drive mode from 2x4 to 4x4 and vice versa stop the vehicle completely and ride again only after the gears properly engage Driving in 4x4 mode wi...

Page 47: ...el drive When to use Driven wheels Note In rough terrain where you expect that 2x4 LOCK drive will not be sufficient For driving with loads and in hills On soft and slippery surfaces If the rear wheel...

Page 48: ...ystem has failed Contact your Segway Powersports dealer 12V Accessory Outlets The vehicle is equipped with two 12V accessory outlets located in the dash central panel Left 12V Accessory outlet Right U...

Page 49: ...t the driver s back can touch the seat back and the driver s feet can step on the brake and accelerator pedals Driver seat adjustment There is a U shaped adjusting handle at the front of the seat Pull...

Page 50: ...the seat forward and pull out the cable connector under the seat 3 Remove the seat from the vehicle Driver seat installation 1 Plug the cable connector under the seat 2 Insert the two fixing pins beh...

Page 51: ...over Lift front of the passenger seat to remove the seat from the vehicle Seat cover is located under the passenger seat After the passenger seat is removed hold the seat cover with both hands move it...

Page 52: ......

Page 53: ...wheel do not loosen it Move the steering wheel up or down to adjust to a suitable position hold the steering wheel and release the adjustment lever After adjusting check whether the steering wheel is...

Page 54: ...belt correctly Stretch the shoulder buckle so that it covers the entire shoulder but do not touch the neck or slipping off the shoulder Place the waist buckle as low as possible across the hip Sit up...

Page 55: ...e buckle until it clicks 2 Pull out each seat belt and check for any damage including cutting grinding damage wear or stiffness If any damage is found contact Segway Powersports dealer for replacement...

Page 56: ...efore every ride be sure to check the wear and tear of the doors door latches or safety nets and theirlocks Replace any worn or damaged parts immediately New parts can be obtained from your authorized...

Page 57: ...2 1 1 Front storage box 4 Tools are placed in this box 2 Central storage box 3 Passenger seat storage box This box is removable Click the upper part of the box and lift it out At the same time releas...

Page 58: ...LE E D DE EV VI IC CE E 48 Keep the storage box closed if you do not use it Or you will be possibly hurt by the objects in the storage box or if you open it in emergency brake or turning resulting in...

Page 59: ...p 3 Refuel do not overfill 4 Turn the cap in the CLOSE direction Always use Unleaded gasoline with 95 octanes Do not smoke when refueling or it may ignite the fuel and cause fire Do not touch other pe...

Page 60: ...ensure that the gear has been switched to the desired position See the image below for the gear selector position L Low speed H High speed N Neutral R Reverse P Parking Thetransmission willbedamaged...

Page 61: ...pedal Step on brake pedal 1 to select gear reduce speed or stop the vehicle Step on the brake pedal when you start the engine If you want to reduce speed or stop the vehicle step on the brake pedal wi...

Page 62: ...t to decrease speed loosen accelerator pedal The accelerator pedal is spring loaded It will return to its original position if no force is on it idle speed When released the spring pressure returns th...

Page 63: ...p on the brake pedal to stop the vehicle and then hold the parking brake T shaped handle with your hand and pull it up until your foot releases the brake The vehicle stands still when theparkingbrakei...

Page 64: ...ports dealer The dealer thoroughly inspects the ROPS or replaces it No device can assure occupant protection in the event of a rollover When used with seat belts and cab nets or doors the ROPS helps p...

Page 65: ...stand the meaning of the various indicators warning lights and display information on the instrument panel to understand the vehicle status Instrument panel may be damaged by using a high pressure was...

Page 66: ...indicators are switched on and all warnings are on The light will be briefly lit for 1 sec 1 Engine tachometer Engine tachometer displays the real time RPM of the engine 0 2 4 6 8 10 from low to high...

Page 67: ...nction for clearing Trip meter Please clear the Trip meter via Segway Powersports APP 7 Engine Running Time Displays total engine running time 8 Fuel Range Displays approximate mileage that can be dri...

Page 68: ...d to 24km h Off Seat When the driver leaves the seat and park break not applied the OPC light will be on and the buzzer will sound Oil Pressure This light is on when oil pressure is too low EPS System...

Page 69: ...amp switch is set to High beam Position light The front light tail light license plate light and instrument panel light are on Right turn indicator This light is lit when the right turn signal is turn...

Page 70: ...Barometric Pressure Circuit High P0107 16 Manifold Absolute Pressure Barometric Pressure Circuit Low P010C 17 Mass or Volume Air Flow B Circuit Low P010D 16 Mass or Volume Air Flow B Circuit High P011...

Page 71: ...jection System Switching Valve A Circuit Shorted P0413 13 Secondary Air Injection System Switching Valve A Circuit Open P0262 12 Cylinder 1 Injector Circuit High P0261 11 Cylinder 1 Injector Circuit L...

Page 72: ...d Power P1568 00 Idle Speed Contr Throttle Pos mechanical Malfunction P1545 00 Throttle Pos Contr Malfunction P1545 22 Throttle Pos Contr Malfunction P1545 21 Throttle Pos Contr Malfunction P1565 00 I...

Page 73: ...Control Circuit Low Bank 1 Sensor 1 P0030 13 O2 Sensor Heater Control Circuit Bank 1 Sensor 1 P0132 17 O2 Sensor Circuit High Voltage Bank 1 Sensor 1 P0131 16 O2 Sensor Circuit Low Voltage Bank 1 Sen...

Page 74: ...in torque before and after ampli cation is too large E0010 Electrical machinery unassisted E0011 Over electric current E0012 Abnormal busbar electric current E0013 CAN communication abnormal Output ab...

Page 75: ...05 Power CAN failure T0006 Body CAN failure ABS A0001 Left front wheel speed error signal A0002 Right front wheel speed error signal A0003 Left rear wheel speed error signal A0004 Right rear wheel spe...

Page 76: ...ngers 70 Starting the Vehicle 71 Parking the Vehicle 71 Braking 71 Parking the vehicle 72 Driving on Slippery Surfaces 72 Driving through water 73 Driving in reverse 74 Driving over obstacles 74 Drivi...

Page 77: ...OPERATION Maximum loading capacity 83 Dumping the cargo box 83 Loading guidelines 84 Trailer 85 WINCH OPERATION 86 Winch Operation 90...

Page 78: ......

Page 79: ...distance between your vehicle and other vehicles operating in the same area Communicate to oncoming operators by signaling the number of vehicles in your group When stopping move your vehicle to the s...

Page 80: ...ce and service life of these components Follow these steps carefully Brake system break in period In order to achieve the best braking performance the brake must be broken in for about 200 km Heavy or...

Page 81: ...sure that all doors are closed and locked 8 Sit in the driver s seat fasten the seat belt and put the transmission into the P position 9 Step on the brake pedal and release the parking brake 10 Start...

Page 82: ...ith their backs on the seat with their feet on the floor and their hands on the steering wheel driver or on the passenger arm rest grab bar passenger 5 Driver and passenger must both wear helmets eye...

Page 83: ...d and that both driver and passenger have fastened their seat belts Parking the Vehicle 1 Press the brake pedal and put the shifter into P position 2 Turn the key to the OFF position P 31 and take the...

Page 84: ...never riding on slippery surfaces such as wet trails or loose gravel or during freezing weather follow these precautions 1 Do not operate on excessively rough slippery or loose terrain 2 Slow down whe...

Page 85: ...d slowly Avoid rocks and obstacles 2 Maintain steady speed Do not make sudden turns or stops Do not make sudden throttle changes Major engine damage can result if the vehicle is not thoroughly inspect...

Page 86: ...need more power Use the Override button with caution do not apply throttle when pressing the button and then apply only as much throttle as is absolutely necessary Driving over obstacles Follow these...

Page 87: ...h excessively slippery or loose surfaces 5 Proceed at a steady speed and steady throttle Never open the throttle suddenly 6 Never go over the crest of a hill at high speed An obstacle a sharp drop or...

Page 88: ...Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Stop the engine 2 Place the transmission in PARK 3 Lock the parking brake 4 Always block the rear wheels on the...

Page 89: ...reak in period is 25 hours During break in Avoid full throttle Avoid pressing the gas pedal more than of travel Avoid continuousacceleration The brakes need a 200 km break in period New brakes will no...

Page 90: ...proper operation P50 Brake fluid Ensure appropriate level P122 Front suspension Check and lubricate if necessary P129 Rear suspension Check and lubricate if necessary P129 Tires Check status and pres...

Page 91: ...O OP PE ER RA AT TI IO ON N 79 Seat belt Check the length of the seat belt for damage and check whether the latch is in normal operation P44 Net doors Inspect doors and latches for wear or damage P46...

Page 92: ...n hauling acargo Never exceed the maximum weight capacityof the vehicle When determiningthe weight you are adding to the vehicle include the weight of the operator passenger s accessories and loads in...

Page 93: ...ED SPEEDS Vehicle should never exceed 16 km h when towing a load on a levelsurface Vehiclespeed should neverexceed8 km h when towing in rough terrain while cornering or while ascending or descending a...

Page 94: ...ailer increases braking distance Do not ride faster than 16 km h when towing a trailer 4 Do not tow more than the recommended weight for the vehicle 5 Attach a trailer to the trailer hitch only Do not...

Page 95: ...ot attempt to dump or unload the vehicle when parked on an incline 2 Apply the brakes 3 Set the parking brake 4 Turnthe key to the off position 5 Dismount the vehicle 6 Ensure that the cargo is positi...

Page 96: ...ngers to sit in the cargo box 3 Make sure cargo is properlysecured before riding 4 Avoid riding on steep slopes when carrying cargo or pulling a trailer 5 Use low speed gear when hauling heavy cargo 6...

Page 97: ...trailer shall not exceed maximum capacity of the vehicle Where a designated attachment point is provided on the tow bar Either Pass the cable through the attachment point and clip it back on itself Or...

Page 98: ...nd battery When using a double rope the rated value of the pulley block should be two times the rope pull of the winch rating Under heavy loads do not operate the winch for long periods of time Electr...

Page 99: ...vehicle or bracket Before moving heavy objects check the rope to prevent kinks and uneven wire layers The rope slack must be properly tightened under a weight of about 50 Kg When pulling the load be s...

Page 100: ...not let the rope slip over your hands Check the rope before use Crushed pinched worn or kinked areas seriously reduce the carrying capacity of the rope Damaged rope should be replaced It must be re w...

Page 101: ...ately When the winch is not used unplug the controller Whenreleasingorretrievingthewinchrope bothendsofthe rope must be left withsufficient length to prevent the rope from being over rolled in or out...

Page 102: ...l release switch When you turn the winch manual release knob clockwise the winch rope can be pulled out manually When you turn the winch manual release knob counterclockwise thewinchwillbecontrolledby...

Page 103: ...ase the winch rope 2 Recoil the winch rope When the winch is needed the rope should be aligned with the vehicle preferably in a straight line Too sharp angle will change the direction of tension and d...

Page 104: ...ine Oil Level Check 106 Replacing Engine Oil Filter 108 Adding Engine Oil 109 FRONT REAR GEARBOX OIL 110 Check the Rear Gear Box Oil Level 111 Front Rear Gearbox Oil change 112 Adding gear oil 113 CVT...

Page 105: ...e axle dust boots 130 AIR FILTER 131 Replacing air filter element 131 Replacing primary air filter 132 LIGHTS 134 Change the headlight 134 Replacingtaillight rear turn light 136 High beam adjustment 1...

Page 106: ...MAINTENANCE AND STORAGE APPEARANCE AND CARE 152 Vehicle Washing 152 Vehicle Storage 152...

Page 107: ...dealer Service and adjustments are important for proper vehicle operation If you re not familiar with the service and adjustment procedures have a Segway Powersports dealer perform these operations Ma...

Page 108: ...ave an authorized Segway Powersports dealer to perform these services Perform services at whichever interval is reached first km hours Improperly performing the procedures marked with a D could result...

Page 109: ...nsion Pre Ride Tires Wheels fasteners Pre Ride Brake uid level Pre Ride Brake system Pre Ride Accelerator Pre Ride Engine oil level Pre Ride Air lter primary air lter Daily Inspect clean often replace...

Page 110: ...check General lubrication 50 H 3 M 800 Lubricate all ttings pivots cables etc Throttle Body Intake Duct 50 H 6 M 800 Inspect duct for proper sealing air leaks Drive belt 50 H 6 M 800 Inspect adjust re...

Page 111: ...ect clean replace worn parts D Spark plug 100 H 12 M 1600 Inspect replace as needed D Clutches driveand driven 100 H 12 M 1600 Inspect clean replace worn parts D Front wheel bearings 100 H 12 M 1600 I...

Page 112: ...user may perform additional lubrication as required Item Recommended fluid Capacity Inspection procedure Engine oil SAE10W 50 SL or highergrade 3200 ml Maintain level in safe range on dipstick Front...

Page 113: ...MAINTENANCE AND STORAGE 101 Front maintenance cover Hold the front maintenance cover and lift it upward Open the cover Fuse box and coolant filling port are located under the cover...

Page 114: ...rear door panel To close Raise the tailgate up and push it hard When you hear the click of the tailgate lock the tailgate is closed After closing check whether the tailgate is locked WARNING Do not c...

Page 115: ...release handle up to raise the cargo bed The lock hook of the cargo box will spring open The cargo box will slowly tilt upwards and stop automatically when it reaches the limit Push down from the fro...

Page 116: ...engine oil at the intervals specified in the maintenance chart Be sure to use the recommended engine oil The oil filter must be changed every time whenthe oil is changed Pay attention to the oil level...

Page 117: ...must be changed every time when the oil is changed It is recommended to use 10W 50 SL four stroke oil or similar oil for this engine Follow the manufacturer s recommendations for ambient temperature...

Page 118: ...the oil level Check the oil level as shown in figure below If the oil is between the upper 1 and lower 2 marks it is the proper oil level Below the lower mark means oil is too low above the upper mar...

Page 119: ...pstick insert and install it again 5 If the oil level is near or below the lower level Flip the cargo box see page 103 Remove the oil fill cap 3 from the front right crankcase cover Add the specified...

Page 120: ...ermatitis and skin cancer Care should be taken to avoid prolonged and repeated exposure to such oils Wash the skin thoroughly with soap and water to remove used engine oil Used oil and oil filter must...

Page 121: ...type Be careful to not overfill The correct oil level is between the upper and lower level marks on the dipstick 3 Tighten the oilcap 4 Put the gear into Park 5 Engage the parking brake 6 Start the e...

Page 122: ...me in 4WD 4WD is the primary mode of all wheel drive operations Use only the recommended oil type Using other oil may result in improper operation or gearbox malfunction Maintain oil level up to the b...

Page 123: ...ound Put the vehicle to a stop 2 With a rag remove and pull out the oil dipstick 3 Clean thedipstick 4 Re insert the dipstick completely 5 Check the oil level as shown in the figure above The oil shou...

Page 124: ...tial Rear gearbox oil changed by an authorized Segway Powersports dealer Recommended front differential oil SAE 75W 90 GL 5 Maxima SAE 75W 90 GL 5 Recommended rear differential oil SAE 75W 90 GL 5 Max...

Page 125: ...lling Plug 2 O ring 3 Oil Dipstick 4 O ring 1 Place the vehicle on a level ground 2 Remove fill plug 3 Add the recommended amount of oil 4 Reinstall the fill plug and torque it to specifications 5 Che...

Page 126: ...Powersports service When replacing the belt clean the CVT housing pipe clutch and engine compartment for debris Drying the CVT system In some cases the water may ingest into the CVT system and must be...

Page 127: ...peration 4 Shift gears to the low range and test for belt slippage 5 If the belt still slips repeat the process 6 Visit your Segway Powersports dealer if your vehicle needs service SPARK PLUG Refer to...

Page 128: ...gine is running Check or change the spark plugs in intervals specified in Periodic maintenance schedule 1 Bolt 2 Ignitioncoil 3 Spark plug 4 Spark plug Allow the engine to cool down before removing th...

Page 129: ...oil Spark plug is located below the ignition coil 3 Using the spark plug wrench provided in the tool kit remove the plugs by rotating them counterclockwise 4 Reverse the procedure for spark plug insta...

Page 130: ...intaining the coolant will allow the cooling system to work properly and prevent freezing overheating and corrosion Therefore the coolant should be frequently checked The factory recommends using a 50...

Page 131: ...nt maintenance panel 2 If the liquid level is low add recommended type of the coolant Coolant should be in the bottle between minimum MIN and maximum MAX marks as the liquid cools 1 MAX 2 MIN 3 Open t...

Page 132: ...oolant bottle has dried up check the liquid level in the radiator Add coolant when needed 1 Remove front maintenance cover 2 Remove the pressure cap 3 Using funnel slowly add coolant through the radia...

Page 133: ...ck whether the brake pedal has too long travel or feels soft 4 Check whether the friction gasket is worn damaged or loose When replacing the brake gasket the brake pad must be replaced when the remain...

Page 134: ...ently If brake fluid level is low perform following operations 1 Brake fluid container is located behind the left front wheel 2 Observe the liquid level in the container 3 Brake fluid level must be be...

Page 135: ...Periodic maintenance table If the brake pad thickness is less than or equal to 1 0 mm minimum thickness replace all brake pads Brake pads thickness Standard thickness 5 0 mm Minimum thickness 1 0 mm B...

Page 136: ...f the vehicle has been parked for at least 3 hours or has not driven more than 1 5 km the check at this time can get an accurate reading of the cold tire inflation pressure Tire appearance can sometim...

Page 137: ...e is damaged cut delamination or a deep crack of the sidewall or there is a bulge indicating that the tire is damaged if tires has air leaks and cannot be normally repaired due to the size or position...

Page 138: ...1 Stop the engine 2 Put the gear shifter in P position 3 Lock the parkingbrake 4 Partially loosen wheel nuts 5 Lift the side of the vehicle by placing a suitable jack under the frame 6 Loosen the whe...

Page 139: ...lubricating oil or grease on wheel bolts nuts Lubricating oil or grease may cause excessive tightening of wheel nuts resulting in damage to bolts or wheels In addition lubricating oil or grease can ca...

Page 140: ...sition Position 2 5 When the load can be adjusted to this position Use spanner hook wrench 6 to adjust the spring preload is heavy spring can be Position Spring Surface Load Terrain Speed 1 Soft Soft...

Page 141: ...fitted with grease fittings If you see the label below there is a grease spot nearby These parts need sufficient lubrication Lubrication can reduce the wear of these parts and increase the service li...

Page 142: ...RAGE 130 Front Rear Drive Axle Dust Boots Check for cuts damage or grease leakage in the front and rear drive axle dust boots If you find a damage or grease leakage contact your Segway Powersports dea...

Page 143: ...ully meets the needs of the engine The air filter element should be replaced regularly according to the periodic maintenance table The primary filter screen must be cleaned often Replacing Air Filter...

Page 144: ...withholder 3 Take the air filter element 3 out from the box clean or replace the filter element according to the condition of the filter element 4 Reinstall the filter element to the filter 5 Reinstal...

Page 145: ...cover are in place otherwise it will cause the engine to malfunction or reduce service life When the vehicle is operated in a dusty environment please shorten the time interval for checking the filter...

Page 146: ...Due to possible damage we recommendthatthebulbsarebettertobereplacedbythedealer In the following cases contact your dealer for more information There are big beads of water inside the lens Condensati...

Page 147: ...rew 2 Headlight cover 2 Twist clockwise and turn the cover off the headlamp 3 Remove wire harness connector on the light and take out the broken bulb Hot surfaces can cause skin burns Allow the lights...

Page 148: ...ess the fixed spring on both sides to make the spring pop out of the slot Reinstall the new bulb into the new headlight assembly The installation procedure is opposite to the disassembly After install...

Page 149: ...of the bulb gets stuck in the limit slot of the bulb seat the damaged bulb can be taken out and replaced with a new bulb of the same specifications 4 Test whether the light works normally High beam ad...

Page 150: ...ke amark onthe wall at the same height 3 Apply the brakes Start the engine Turn the headlights on 4 Observe the headlight aim The most intense part of the headlight beam should be aimed 24 cm below th...

Page 151: ...er the headlight beam turn the headlight speed adjustment screw clockwise Adjusting the headlight beam left and right The headlight beam can be adjusted from left or right To turn the headlight beam t...

Page 152: ...tion lack of maintenance will reduce engine performance Exhaust pipe must be cleaned periodically from accumulated carbon deposits 1 Pan head screw M6 16 2 Spark arrestor Make sure the exhaust has coo...

Page 153: ...stor 3 Use a non synthetic brush to clean the arrestor screen A synthetic brush may melt if components are warm If necessary blow debris from the screen with compressed air 4 Inspect the spark arresto...

Page 154: ...attery life Lead batteries contain toxic and corrosive sulfuric acid and may produce flammable explosive hydrogen gas Toreduce the risk of serious injury or death the following precautions should be o...

Page 155: ...seat If you want to replace or maintain the battery remove the passenger seat and cover see page 41 for details Turn the power off before removing the battery 1 Battery pull strap 2 Protective rubber...

Page 156: ...esigned to charge maintenance free batteries may destroy or irreparably damage your battery We recommend using a Shark CN 4000 Smart Automatic Charger to charge your battery When charging batteries pr...

Page 157: ...jumper starting terminal of the vehicle 2 Connect the clamp on the other end of the positive cable to the positive terminal of another vehicle 3 Connect the negative cable clamp to the negative batter...

Page 158: ...ay 3 Connect and tighten the red positive cable 4 Connect and tighten the black negative cable 5 Install a clear battery vent from the vehicle to the battery vent For conventional batteriesonly 6 Inst...

Page 159: ...s to be replaced if it is found to have blown replace the blown fuse There is a spare fuse in the fuse box Check all fuses for other possible causes Replace all blown fuses and check the working condi...

Page 160: ...When the front maintenance cover is removed fuse box is located at the bottom Move the clasp on the left and right sides of the fuse box cover Loosen the clasp and open the fuse box When installing t...

Page 161: ...TORAGE 149 Fuse Relay ratings and location There is a fuse location and rating diagram on the top of the fuse box cover Refer to this diagram when finding a correct fuse for replacement Fuse Relay rat...

Page 162: ...A F17 EPS IG FUSE 5A F20 MAIN FUSE 50A F23 ECU FUSE 15A F24 EPS FUSE 40A F31 FAN FUSE 20A R1 REMOTE POWER ON RELAY 12V 20A R2 AUXILIARY START RELAY 12V 20A R3 IG1 RELAY 12V 20A R4 MAIN RELAY 12V 20A R...

Page 163: ...lace the fuse s To check or replace the fuse pull out the fuse with a puller The fuse box cover is equipped with a puller Using this tool will help you take out the fuse The fuse box cover is fitted w...

Page 164: ...rime 4 After washing rinse your vehicle thoroughly with plenty of clean water to remove any residues Detergent residues can corrode alloy parts 5 Dry your vehicle with a chamois or a soft towel Leavin...

Page 165: ...SPECIFICATIONS TECHNICAL PARAMETERS 154 VEHICLE IDENTIFICATION NUMBER 158 Identification plate 160...

Page 166: ...round clearance 320 mm Turning radius 8500 mm Seat height 500 mm Steering wheel diameter 350 mm Maximum capacity 680 kg EPS type Electric optional Air lter element Paper type Shift operation mode Mech...

Page 167: ...ricating oil volume Engine 3200 ml Gearbox 1500 ml Front Axle 180 ml Generator 580 W Fuel type Unleaded 95 octane CVT transmission ratio 0 891 3 608 Primary transmission ratio H 1 2 L 2 15 R 2 388 Sec...

Page 168: ...Type Mechanical Automatic adjustable type Operation By hand SUSPENSION Fr Suspension stroke 280 mm Rr Suspension stroke 270 mm Suspension type Front Double wishbone independent suspension Rear Double...

Page 169: ...IC CA AT TI IO ON NS S 157 Tail light Rr Brake light Red 21W P21 5W Rr Position light Red 5W P21 5W Rr flashers Amber 10W RY10W License plate light White 5W W5W Battery Maintenance free lead acid 12V...

Page 170: ...S 158 VEHICLE IDENTIFICATION NUMBER VIN Record the VIN number and engine serial number in the spaces provided for assistance when ordering spare parts from a dealer or for reference in case the vehicl...

Page 171: ...S SP PE EC CI IF FI IC CA AT TI IO ON NS S 159 Engine Serial Number xxxxxxxxxxxxxxx Engine serial No...

Page 172: ...EC CI IF FI IC CA AT TI IO ON NS S 160 Identification plate Identification plate contains key vehicle information including VIN number VIN number is required when the vehicle is activated for the fir...

Page 173: ...turn over 164 Engine pings or knocks 164 Engine stops or loses power 165 Engine turns over fails to start 165 Engine backfires 166 Engine runs irregularly stalls or misfires 167 Engine runs irregularl...

Page 174: ...t going up a steep incline When starting out on an incline use low range see page 75 Driving at low RPM or low ground speed at approximately 5 10km h Drive at a higher speed or use low range more freq...

Page 175: ...rol and vehicleoverturn Climbing over a large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive throttle application to engage clutch WARNING...

Page 176: ...ice Tripped circuit breaker Reset the breaker Low battery voltage Recharge battery Loose battery connections Check and tighten all connections Loose solenoid connections Check and tighten all connecti...

Page 177: ...Fuel Refuel Clogged fuel valve or filter Inspect and clean or replace Water is present in fuel Drain the fuel system and refuel Fuel valve is out of use Replace Old or non recommended fuel Replace wit...

Page 178: ...t your dealer Engine backfires Possible Cause Solution Weak spark Inspect clean and or replace spark plugs Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non recommend...

Page 179: ...fective spark plugs Inspect clean and or replace spark plugs Worn or defective spark plug wires Visit your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignitio...

Page 180: ...clean or replace Reverse speed limiter Override system malfunction Visit your dealer Electronic throttle control malfunction Visit your dealer Other mechanical failure Visit your dealer Possible lean...

Page 181: ...spark plugs Inspect clean and or replace spark plugs Worn or defective spark plug wires Visit your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition conne...

Page 182: ...EMISSION CONTROL SYSTEM SOURCE OF EXHAUST EMISSIONS 171 EXHAUST EMISSION CONTROL SYSTEM 171 CRANKCASE EMISSION CONTROL SYSTEM 171 NOISE CONTROL SYSTEM 171...

Page 183: ...stem includes a PGM F system and oxygen sensor No adjustments to this system should be made although periodic inspection of the components is recommended The exhaust emission control system is separat...

Page 184: ...time of publication Due to constant improvements in the design and quality some depictions information and specifications may differ from those presented in this publication Depictions and or procedur...

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