Sedgwick SM210 Operation And Maintenance Instructions Download

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SM210

SPINDLE MOULDER

OPERATION AND MAINTENANCE

INSTRUCTIONS

M. SEDGWICK & COMPANY LIMITED
Stanningley Field Close, Leeds, U.K. LS13 4QG
Tel. +(44) 113 257 0637 Fax. +(44) 113 239 3412

MACHINE SERIAL NO. SM210

Summary of Contents for SM210

Page 1: ...SM210 SPINDLE MOULDER OPERATION AND MAINTENANCE INSTRUCTIONS M SEDGWICK COMPANY LIMITED Stanningley Field Close Leeds U K LS13 4QG Tel 44 113 257 0637 Fax 44 113 239 3412 MACHINE SERIAL NO SM210 ...

Page 2: ... in compliance with the manufacturer s instructions complies with the provisions of the following European Union legislation wherever applicable 2009 127 EC Machinery Directive 2014 30 EC Electromagnetic Compatibility Directive BS EN ISO 19085 1 2017 Safety of Machinery Basic Concepts General Principles of Design Basic Terminology Methodology EN ISO 19085 6 2017 Single spindle vertical moulding ma...

Page 3: ...tion 5 4 Emergency Foot Operated Stop Switch 6 0 Machine Setting 6 1 The Spindle Rise Fall 6 2 The Loose Top Spindle 6 3 Direction of Rotation 6 4 Table Inserts 6 5 Speed Selection 7 0 Tool Selection 7 1 Tool Setting 7 2 Tool Handling 7 3 Tool Repair 8 0 Machine Guards 8 1 The Main Fence Guard 8 2 The Cutterguard 8 3 The Shaw Guards 8 4 Push Sticks Push Blocks 9 0 Limitations of Use and Safe Worki...

Page 4: ...al before commencing any work This requirement must be met even if the appointed person is familiar with the operation of such a machine or a similar one or has been trained by the manufacturer The manufacturer cannot be held liable for damages resulting from a failure to follow the instructions set out in this manual Should you have any questions regarding this manual please contact the manufactu...

Page 5: ... Instructions Page 5 of 29 1 1 Illustration FENCE HOLD DOWN HANDLES EXTRACTION OUTLETS CUTTERGUARD SHAW GUARDS SWITCHGEAR ISOLATOR FENCE PLATES SPINDLE POSITION LOCK SPINDLE POSITION INDICATOR RISE FALL HANDWHEEL FOOT STOP SWITCH ...

Page 6: ...DLE STROKE 100mm FENCE PLATES H x L 125x425mm DUST EXTRACTION OUTLETS 150 100mm TOTAL AIR VOLUME REQUIRED Straight work 1 100 VOLTAGE FREQUENCY 3 PHASE EARTH 400 230v 50 60 Hz 1 PHASE N EARTH 230V 50 60 Hz MOTOR RATING 3 PHASE 3Kw IE2 S1 1 PHASE 3Kw MOTOR FULL LOAD CURRENT IN AMPS 3 PHASE 6 8A 1 PHASE 18 7A STARTING CURRENT IN AMPS 3 PHASE 26 4A 1 PHASE 92 4A REQUIRED FUSE SIZE IN AMPS 3 PHASE 20A...

Page 7: ...he movement of the sliding table Do not walk or stand under the machine during lifting Upon arrival check that the machine has not suffered any damage during transit Reuse or recycle any packaging materials e g wooden pallet and where not possible to do so dispose of them in accordance with local refuse requirements 2 1 Positioning First ensure that there is ample power supply available together w...

Page 8: ...o toxic substances or direct sunlight Store in ambient temperatures and ensure environment is not damp avoid exposure to condensation If storing for a period of several weeks apply a coat of oil to all machine parts that might rust before storing and check condition before operating for the first time after being in long term storage 2 3 Disposal If disposing of the machine separate all components...

Page 9: ...dust in the workplace Wherever possible this should be achieved by measures other than the provision of personal protective equipment To effectively exhaust these machines they should be connected to a dust extraction unit with a minimum air volume with the chart below A 125mm dia outlet is located at the rear of the fence horseshoe A 100mm dia outlet is provided for extraction below the cutter we...

Page 10: ... following likely causes Symptom Check Machine does not start at all Isolator is switched to ON and all STOP buttons are out Overload button is reset Starter coil contactor is operational There are no loose connections There are no fuses blown Supply is reaching the starter Supply is reaching the motor Voltage between the phases at starter and motor Motor runs but trips Overload setting in starter...

Page 11: ...SM210 Operation Maintenance Instructions Page 11 of 29 4 1 Three Phase Wiring Diagram ...

Page 12: ...SM210 Operation Maintenance Instructions Page 12 of 29 4 2 Single Phase Wiring Diagram ...

Page 13: ...ere an electric motor is subjected to a greater load than it was designed for This can be caused by short circuit by incorrect installation or by misuse including poor machine maintenance The inbuilt breaker will therefore help prevent damage to the motor should such a situation occur The motor cannot be restarted until the breaker has reset itself 5 4 Brake Release Switch Machines fitted with an ...

Page 14: ...ust the spindle height first untighten the Spindle Lock positioned directly behind the handwheel Rotate the handwheel clockwise for up and anti clockwise for down Always make final adjustments to the spindle height against gravity and re tighten the Spindle Lock prior to start up Stiffness in the rise and fall movement could be caused by 1 The Spindle Lock not releasing or being released 2 Dirt or...

Page 15: ...d to reduce the gap between the table and the spindle to a minimum Correct use of the table rings to give the smallest possible hole reduces the risk of the workpiece dipping and catching the edge as it passes over the gap 6 5 Speed Selection The relationship between the tool diameter the cutting length and the maximum rotational speed of the spindle is important This can be determined from the fo...

Page 16: ...usually mark with MAN LIMITED CUTTER PROJECTION TOOLING Where possible always use limited cutter projection tooling The following information is contained in the HSE Information Sheet PUWER 98 Selection of tooling for use with hand fed woodworking machines Limited cutter projection tooling sometimes referred to as chip thickness limitation tooling significantly reduces the severity of injury if a ...

Page 17: ...dle arbor as possible Always use cutters that are a matched pair and mount them directly opposite each other ensuring that they have the same projection and are dynamically balanced The majority of problems experienced on spindle moulding machines arise from out of balance cutters with the resulting bad feature of excessive vibration which tends to produce a poor finish on the article being machin...

Page 18: ...oves as one The two Fence Hold Down Handles effectively clamp the assembly to the table through slotted holes in the horseshoe The table has been drilled and tapped for several different locations The fence plates can be independently adjusted by releasing the locking levers at the sides of the horseshoe and operating the hand wheels at the rear remembering then to re tighten them once adjusted Th...

Page 19: ...yellow hood on top of the horseshoe assembly is designed to enclose the cutting area just above the workpiece It is important that this is always secured in position when using the horseshoe as it provides protection from ejected cuttings or cutters which might be thrown off the workpiece or cutterblock while in operation Check that the hood is securely in position before switching on 8 3 The Shaw...

Page 20: ...se and adjustment of the fence blade and safeguards The correct selection of tooling for each operation The safe handling of the workpiece when cutting The position of the hands relative to the cutters and the safe stacking of workpieces before and after cutting Persons who install this machine for use at work have a duty under the Health and Safety at Work Act 1974 to ensure as far as is reasonab...

Page 21: ... should permit the workpiece to be located quickly and accurately and to be held firmly in position The most convenient means of holding the workpiece is to use manually operated quick acting clamps which operate with either a toggle or a cam action Back and or front stops fixed to the fence or table allow for greater control of the jig and a lead in and out may be provided by means of a template ...

Page 22: ...d fences are securely fitted and correctly set in accordance with the current regulations Tooling is of the correct type sharpness and direction of cut and is securely fastened Correct spindle speed and feed is selected for the cutter equipment where appropriate Loose clothing is either removed or fastened and jewellery removed Suitable jigs and push sticks are available for use where appropriate ...

Page 23: ...y 1dB A The following noise levels were recorded at a distance of one metre from the machine operator side using varying feed rates and depths of cut TIMBER DEPTH OF CUT NOISE LEVEL dB A 1M None No load 72 Softwood 38mm 85 Softwood 50mm 85 Hardwood 63mm 85 The figures quoted for noise are emission levels and not necessarily safe working levels Whilst there is a correlation between emission levels ...

Page 24: ...d trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions Work on electrical fittings may only be carried out by qualified personnel and in strict observance of the safety instructions Note Electrically isolate the machine and ensure that all spindle movement has ceased before carrying out any of the operations Keep the table clean and...

Page 25: ...for wear burrs and any play in the bearings that the arbor rides in First inspect the loose top spindle and arbor threads for dirt burrs or raised nicks Slight imperfections can be carefully removed with a fine cut file The main spindle bearings are sealed for life and require no lubrication To check their condition turn the arbor by hand while feeling for any roughness Grasp the arbor and gently ...

Page 26: ...ainst starting Low torque DC brake motors with electromagnetic braking in case of supply failure have a fixed braking torque it is not possible to adjust the stopping times of these motors If a brake motor is running excessively hot it is likely to be caused by the brake not releasing This is probably because of one of the factors below Brake airgap setting incorrect Poor rectifier supply connecti...

Page 27: ...10 Parts List MACHINE IDENTIFICATION Your Machine has an individual serial number stamped on the top face of the machine table This number can also be found on the front cover of this manual Always quote your machine serial number when applying for spare parts etc ...

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