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Seastar Solutions Hynautic 04 Series, Installation Instructions And Owner'S Manual

The Seastar Solutions Hynautic 04 Series offers top-of-the-line hydraulic steering systems for boats. Ensure proper installation and maintenance with the included Installation Instructions and Owner's Manual. Download the manual for free from our website for easy access to essential information on your marine hydraulic system.

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10

Hynautic Hydraulic Engine Controls – 04 Series    

TUBING INSTALLATION AND 
CONNECTION

œÕÀÊÌÕLˆ˜}ʈ˜ÃÌ>>̈œ˜Ê«>˜ÃÊ>ÀiÊ«ÀœÛˆ`i`ʈ˜Ê̅iÊ/ÕLˆ˜}ʈ>}À>“ÃÊ
-iV̈œ˜Ê>ÌiÀʈ˜Ê̅ˆÃʓ>˜Õ>\

1

Ê /܈˜Ê˜}ˆ˜i]Ê"˜iÊ-Ì>̈œ˜]Ê­*>˜Ê®

2

Ê /܈˜Ê˜}ˆ˜i]Ê/ܜÊ-Ì>̈œ˜]Ê­*>˜Ê®

3

Ê /܈˜Ê˜}ˆ˜i]Ê/…ÀiiÊ-Ì>̈œ˜]Ê­*>˜Ê®

4

Ê /܈˜Ê˜}ˆ˜i]ʜÕÀÊ-Ì>̈œ˜]Ê­*>˜Ê6®

 ivœÀiÊLi}ˆ˜˜ˆ˜}Ê̜ÊÀ՘Ê̅iÊÌÕLˆ˜}]ʈÌʈÃÊÀiVœ““i˜`i`Ê̅>ÌÊi>V…ÊÌÕLiÊ
LiÊ>ÃÈ}˜i`Ê>ʘՓLiÀÊ܅ˆV…ʈÃʓ>ÀŽi`ʜ˜ÊLœÌ…Êi˜`Ã]Ê>˜`Ê
VœÀÀi뜘`ˆ˜}Þ]ʓ>ÀŽi`Ê>ÌÊ̅iʜÀˆ}ˆ˜Ê>˜`Ê`iÃ̈˜>̈œ˜ÊœvÊ̅>ÌÊÌÕLi°Ê
/…iÃiÊ`iÈ}˜>̈œ˜ÃÊŜՏ`Ê>ÃœÊLiÊÀiVœÀ`i`ʜ˜Ê̅iÊV…œÃi˜Ê«>˜Ê
`ˆ>}À>“ÊvœÀÊvÕÌÕÀiÊÀiviÀi˜Vi°

Cut tube cleanly and tape the 
open end while running tubing.

 

CAUTION

1

Ê ii«ÊÌÕLˆ˜}ÊvÀiiʜvÊ`ˆÀÌÊ>˜`ÊvœÀiˆ}˜Ê“>ÌÌiÀ°

2

Ê ii«ÊÌÕLˆ˜}Ê>Ü>ÞÊvÀœ“ÊL>ÌÌiÀˆiÃ]ÊȘViÊL>ÌÌiÀÞÊ>Vˆ`ʈÃÊVœÀÀœÃˆÛiÊ

̜Ê̅iÊÌÕLˆ˜}°

3

Ê /ˆiÊ̅iÊÌÕLˆ˜}Ê`œÜ˜Ê>ÌÊÀi}Տ>Àʈ˜ÌiÀÛ>ÃÊÕȘ}ʘœ˜‡“iÌ>ˆVÊ̈iÃÊ

>˜`ÊV>“«Ã°

4

Ê œÊ˜œÌÊ>œÜÊÌÕLˆ˜}Ê̜ÊLiVœ“iʎˆ˜Ži`°ÊvʈÌÊ`œiÃ]ÊÀi«>ViÊ̅>ÌÊ

«>À̈VՏ>ÀÊÀ՘ʜvÊÌÕLˆ˜}°

5

Ê -ÌÀˆ˜}ÊÌÕLˆ˜}ÊÜÊ̅>ÌʈÌÊ܈Ê˜œÌʈ˜ÌiÀviÀiÊ܈̅ʅ>ÌV…Ü>ÞÃʜÀÊ

“>V…ˆ˜iÀÞÊÀi“œÛ>°

6

Ê 1Ãiʜ˜Þʘޏœ˜ÊÌÕLˆ˜}ÊÃÕ««ˆi`Ê܈̅ÊÃÞÃÌi“ÊvÀœ“Ê-i>-Ì>ÀÊ-œṎœ˜Ã°

ÃÃi“LiÊÌÕLˆ˜}ÊVœ˜˜iV̜ÀÃʜ˜ÊiÛiÀÞÊÌÕLiÊi˜`Ê>ÃÊ`iÃVÀˆLi`ÊLiœÜÊ
>˜`ʈÕÃÌÀ>Ìi`ʈ˜Êˆ}ÕÀiʣΰ

Rules for Routing Tubing 

The instructions and illustrations 
in this section apply to nylon 
tubing ONLY. Information on use 
of Copper Tubing may be found 
on page 12.

NOTICE

NOTICE

The roll of tubing should be laid in a horizontal position and moved as 
little as possible to avoid kinking and tangling.

1

Ê ÕÌÊÌÕLˆ˜}ÊÕȘ}Ê>ÊÌÕLiÊVÕÌÌiÀ]ʏi>ۈ˜}Ê̅iÊVÕ̜vvÊi˜`Ê>ÃÊõÕ>ÀiÊ

>ÃÊ«œÃÈLi°

2

Ê -ˆ«Ê̅iʘÕÌʜÛiÀÊ̅iÊÌÕLˆ˜}Êi˜`p­˜ÕÌÊŜՏ`Êψ`iÊvÀiiÞ®°

3

Ê *ÕÅÊ̅iʏœVŽÊœÛiÀÊ̅iÊi˜`ʜvÊ̅iÊÌÕLˆ˜}Ê>˜`ʓœÛiʈÌÊL>VŽÊ>ÌÊ

i>ÃÌʜ˜iʈ˜ÃiÀÌʏi˜}̅ÊvÀœ“Ê̅iÊi˜`°Ê/…iʏœVŽÊ“>ÞÊψ`iʜ˜ÊvÀiiÞÊ
œÀÊÀiµÕˆÀiÊ>ʏˆ}…ÌÊ«ÀiÃÃʜÀÊÃVÀi܇œ˜Ê>V̈œ˜°Ê­/…iʏœVŽÊ…>ÃÊ>ʏivÌÊ
…>˜`Ê̅Ài>`®

4

Ê ˜ÃÌ>Ê̅iÊÃi>ÊœÛiÀÊ̅iÊi˜`ʜvÊ̅iÊÌÕLˆ˜}Ê>˜`Ê>}>ˆ˜ÃÌÊ̅iʏœVŽ°Ê

,iviÀÊ̜Ê>Ṏœ˜°

5

Ê /…i˜ÊvœÀViÊ̅iʈ˜ÃiÀÌʈ˜ÌœÊ̅iÊi˜`ʜvÊ̅iÊÌÕLˆ˜}ÊLÞÊ«Õň˜}ʈÌÊ

>}>ˆ˜ÃÌÊ>ÊVi>˜]Êv>ÌÊÃÕÀv>Vi°

6

Ê *ÕÅÊ̅iʘÕÌÊ>˜`Ê̅iʏœVŽÊLÞʅ>˜`Ê̜Ü>À`Ê̅iÊi˜`ʜvÊ̅iÊÌÕLiÊ>ÃÊ

v>ÀÊ>ÃÊ«œÃÈLi°

7

Ê ˜ÃiÀÌÊ̅iÊÌÕLiÊi˜`Ê>ÃÃi“LÞʈ˜ÌœÊ̅iÊ«Àœ«iÀÊV>ۈÌÞÊ>˜`Ê̈}…Ìi˜ÊˆÌÊ

`œÜ˜°Ê/ˆ}…Ìi˜Êœ˜ÞÊ̜Ê>Ê܏ˆ`ÊviiÊœ˜Ê̅iÊÜÀi˜V…°

 

CAUTION

Ensure the seal is not twisted 
during installation. 

Summary of Contents for Hynautic 04 Series

Page 1: ...Hydraulic Engine Controls 04 Series INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Before you do it your way please try it our way 80 EIGHTY ISO 9001...

Page 2: ...operty damage CAUTION Hazards or unsafe practices which COULD result in severe personal injury or death WARNING Immediate hazards which WILL result in severe personal injury or death DANGER Informatio...

Page 3: ...i i n i i n 6 6 i L iV i v L L i ii i i i i L ii i i x i i x ii i i i x ii i i i i i i i i V i iV i i E i Vi n i i i n V i i n i Vi V i i n i L i i L i i i L E ii i i i i L i i L i vi V x i i i L q i...

Page 4: ...i V V i i i i i i i i i i i i i V Li i L i i i V i i i i V y i i i v i i i L i i i i i i i V i n v i i V y ii i i i i i i i i i i V v i i L V i v i i i i i y v i i i i i L V i V i i L v i i i i iVi ii...

Page 5: ...i i i i L i L Li Li ii iw i i V Vi v i LiV i iVi v i L Li w i v i vvi i L Li i COMPONENT INSTALLATION i i i V i i ii v i i i i i i i V i Vi i i i i i i i i i i i i i V iV L 1 i V i V i w i iy i i i 1...

Page 6: ...the sender at this time Proceed with the installation of the remaining senders per Steps 1 through 5 The sender may be secured after the tubing has been connected to it NOTICE 3 75 MINIMUM BETWEEN HE...

Page 7: ...system which includes the ST 04 Throttle Slave and STV 10 Lock out Valve Depending on which system you have follow the corresponding installation instructions in this section NOTICE The Throttle Slave...

Page 8: ...nd Connection on page 10 11 6i v w i i Lii i i i i i i i i Vi i v i iV i i Dirt and foreign matter in the hydraulic system cause damage and malfunction It is extremely important to keep tubing and tti...

Page 9: ...i i i ii i i V i ii i ii i x v i L V iV i w i 6 6 12 6i v w i i Lii i i i i i i i i Vi i v i iV i i NOTICE BLEEDER ASSEMBLY 690010 1 4 PIPE TEE 690441 NIPPLE 1 4 PIPE 690551 ST 04 THROTTLE SLAVE CONT...

Page 10: ...ay be set to any desired position by loosening the tightening screw using a 3 16 allen wrench in the lower end of the arm Rotate arm as desired and reset the screw After the arm is set it will have a...

Page 11: ...0551 NIPPLE 1 4 PIPE 690551 NIPPLE 1 4 PIPE 690551 CONTROL ARM MAY BE ROTATED TO ANY POSITION ON SHAFT ADAPTER 1 4 PIPE 5 16 TUBE 530175 ADAPTER 1 4 PIPE 5 16 TUBE 530175 BLEEDER ASSEMBLY 690010 HYNAU...

Page 12: ...Charging Valve Depending on which system you have follow the corresponding installation instructions in this section NOTICE If your installation includes two reservoirs one for each engine or is a si...

Page 13: ...sed as a drain port The other has a lter assembly and is used for connecting to the system See Figure 11 NOTICE i V i Li V i i i i V v i i i 1 i i v i L i V ii i 2 i V i V i L MCV 04 Charging Valve In...

Page 14: ...iV i i Li i i V Li Li i i Rules for Routing Tubing The instructions and illustrations in this section apply to nylon tubing ONLY Information on use of Copper Tubing may be found on page 12 NOTICE NOTI...

Page 15: ...all Tubing Between Senders and Slaves See page 33 to page 38 for Plumbing Circuits NOTICE Tubing may be run from the sender to connecting point or from connecting point to sender whichever is easier 3...

Page 16: ...i v L i V i v i i V V Li i i i i i 5 v i i i v i x x i x Li i v i v i i i i L i i i v i V i v yi L i i V i Vi i i i i v v i i VV i v w i i i i V iV v V i L Li ii V i v i i i Copper Tubing COPPER TUBIN...

Page 17: ...MAY BE ROTATED TO ANY POSITION ON SHAFT SHAFT S RANGE OF ROTATION IS 78 Figure 15 ST 06 Integrated Throttle Slave ADAPTER FILTER 690080 ADAPTER 1 4 PIPE 5 16 TUBE 530175 950119 NIPPLE 1 4 PIPE 690551...

Page 18: ...HOSE ADAPTER 1 4 PIPE 5 16 TUBE 530175 TO CONTROL STATIONS COPPER TUBING 5 16 O D CONTROL ARM MAY BE ROTATED TO ANY POSITION ON SHAFT 1 4 PIPE TEE 690441 NIPPLE 1 4 PIPE 690551 ADAPTER 1 4 PIPE 5 16 T...

Page 19: ...i L i i y i i i i L i i V i y i i Li V i V i i L ii i i i i i i i i v i i iw i i i i y Lii L i vv i i i i i V i L ii ii i v i L V v i i i v i i v y i V i v i V V V Since there are two positions at ea...

Page 20: ...i i i i Place a rag over the bleeder hole on the sender to prevent uid from spilling on the console 2 6i i i L ii i i i V ii i v V v L ii i V i Bleeding the System at Senders NOTICE GASKET BLEEDER SC...

Page 21: ...i Vi v i i i i i i V i i w i w i i v i i i V i x xx y i L i i i w i i i i v i MAKING THE SYSTEM OPERATIONAL i i i i Vi v V i V 1 i V i i V i i v x V i i V V i V i i Li V i i This synchronization can...

Page 22: ...Days 1 iV V y i i Li Li ii v i 2 iV i i i i i Li Li ii q ii i Li V Vi i i i i The reservoir pressure will vary between 70 90 psi due to temperature changes There is no reason to become alarmed unless...

Page 23: ...Fittings Package 1 1 1 1 1 1 1 1 1 1 1 1 MCT 02 100 Nylon Tube 2 2 2 2 3 3 3 3 4 4 MCT 05 500 Nylon Tube 1 1 HA5455 Hydraulic Fluid 2 2 2 2 3 3 2 2 3 3 4 4 Nylon Tubing SINGLE ENGINE TWIN ENGINE M C...

Page 24: ...2 ADDITIONAL REQUIREMENTS NOT INCLUDED IN SYSTEMS HA5455 Hydraulic Fluid 2 2 2 2 3 3 2 2 3 3 4 4 Copper Tubing 5 16 O D SINGLE ENGINE TWIN ENGINE M C B 5 T 1 B a l l H a n d l e o r M C T 5 S 1 T H a...

Page 25: ...bly CL B4 CL T4 500600 Cylinder Assembly CR B4 CR T4 ITEM PART QTY DESCRIPTION 14 345926 1 0 Ring 15 560114 1 Cylinder End CL B4 CL T4 560104 1 Cylinder End CR B4 CR T4 16 211024 1 0 Ring 17 600080 1...

Page 26: ...10 12 5 Nm BALL HANDLE TEE HANDLE TORQUE TO 90 110 IN LBS 10 12 5 Nm Figure 22 Standard hand tightening with 1 4 short arm hex key wrench will not over torque screw When Installing Ball Handle DO NOT...

Page 27: ...DESCRIPTION 14 345926 1 O Ring 15 560034 1 Cylinder End Eccentric 16 211028 1 O Ring 17 600070 1 Piston Assembly 18 252125 2 Te on Back Up Ring 19 211125 1 O Ring 20 500131 1 Cylinder Tube 21 500164 1...

Page 28: ...345926 1 O Ring 22 560034 1 Cylinder End 23 211028 2 O Ring 24 600070 1 Slave Piston Assembly 25 252125 2 B U Ring 26 211125 1 O Ring 27 500131 1 Cylinder Tube 28 560064 1 Cylinder End 29 520014 1 Pl...

Page 29: ...Vi i i i v V i iV i 3 1 V i nx y i V i i V i i V i i 4 1 n i V i n V i x i i i i L i V i i 5 v i i i i i i 7 ii i v i i i i i i 1 i 6 i i i V i i V i V V i i i i 1 7 v i iVi i i v V i i i i i i V i V...

Page 30: ...0045 LOCK RING 530025 NUT 530015 CHARGING VALVE 900430 SPACER 4 REQ D 540184 GROMMET 4 REQ D 140029 PRESSURE GAUGE 160052 DILL VALVE 160031 FILL PLUG ASSY 360020 LABEL 180079 SIGHT TUBE 150088 Figure...

Page 31: ...ANGING VALVE FILTER PLUG LIQUID LEVEL SIGHT TUBE AIR FILLER VALVE FILL PLUG PRESSURE GAUGE DRAIN PLUG MOUNTING PADS Figure 30 R 04 Reservoir with MCV 04 Charging Valve INCLUDED IN FITTING KIT MCVF 08...

Page 32: ...28 Hynautic Hydraulic Engine Controls 04 Series...

Page 33: ...E THIS AREA FROM THE PANEL REMOVE THIS AREA FROM THE PANEL REMOVE THIS AREA FROM THE PANEL REMOVE THIS AREA FROM THE PANEL DRILL 7 16 DIA HOLES 2 PLACES DRILL 7 16 DIA HOLES 4 PLACES LINE INDICATES OU...

Page 34: ...30 Hynautic Hydraulic Engine Controls 04 Series This page intentionally blank to allow removal use of template...

Page 35: ...wner s Manual CDF 04 MOUNTING PLATE i wi v V 1 i iV V V iV v i i i V i Vi v V V iV v VVi i i V i L ii i i V i V i Vi Li i v Vi 2 7 i V i i i i i i i i i v i L i i v i Li i i 3 i i i v i i i i i i v i...

Page 36: ...32 Hynautic Hydraulic Engine Controls 04 Series This page intentionally blank to allow removal use of template...

Page 37: ...33 Installation Instructions Owner s Manual TUBING CIRCUITS Plan I Twin Engine One Station i L Vi i V V i iV V i V V i i Vi ii i i i L i V V VV FORWARD Figure 31...

Page 38: ...34 Hynautic Hydraulic Engine Controls 04 Series Plan II Twin Engine Two Station i L Vi i V V i iV V i V V i i Vi ii i i i L i V V VV FORWARD Figure 32 TUBING CIRCUITS HYNAUTIC CONTROLS...

Page 39: ...Installation Instructions Owner s Manual 35 Plan III Twin Engine Three Station i L Vi i V V i iV V i V V i i Vi ii i i i L i V V VV FORWARD Figure 33 TUBING CIRCUITS HYNAUTIC CONTROLS...

Page 40: ...36 Hynautic Hydraulic Engine Controls 04 Series Plan IV Twin Engine Four Station FORWARD Figure 34 i L Vi i V V i iV V i V V i i Vi ii i i 6 i L i V V VV TUBING CIRCUITS HYNAUTIC CONTROLS...

Page 41: ...37 Installation Instructions Owner s Manual SUPPLEMENTAL THROTTLE CONTROL CIRCUITS Plan I S i i V V i i Vi FORWARD Figure 35 Plan II S i V V i i Vi FORWARD Figure 36...

Page 42: ...38 Hynautic Hydraulic Engine Controls 04 Series Figure 37 Figure 38 Plan III S ii i V V i i Vi FORWARD Plan IV S i V V i i Vi FORWARD SUPPLEMENTAL THROTTLE HYNAUTIC CONTROLS...

Page 43: ...ect dismantling repairs WARNING FAULT CAUSE SOLUTION 1 Spongy Controls Entire System U i U iV i i i v i i y i i n U iV v y i V iV U iV v i i i i i i U ii i i i U V i V i V V i i 2 Spongy Controls on o...

Page 44: ...tends to go out of synchronization U i V i i i V V i i Vi i i v i i i V V i i i i i V U V iV i ii v v V i U v i i i i i V i i V i i i v i i i i i i i i U i i v i i i i i n V Li ii i L V i i i U Vi Li...

Page 45: ...on resuIts in the wrong arm movement at the other station s U i i i i L V iV U iV iV L V iV i L i U i i i i v i i U iV iV L i i U i i i L ii i U V i V 12 Sender arm moved at one station resuits in ano...

Page 46: ...94 0 10 6 77 0 8 70 Bolt Size 18 8SS Brass 5 16 18 132 0 14 91 107 0 12 10 5 16 24 142 0 16 04 116 0 13 11 3 8 16 236 0 26 66 192 0 21 71 3 8 24 259 0 29 20 212 0 23 97 Values are stated in ft lbs N...

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