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SEASTAR Hydraulics

Ensure that the following check list is carried out.

1.

  With the Autopilot pump turned OFF (ignition OFF) perform a 

system pressure test by turning the wheel all the way to hard 
over and then forcing the wheel another one quarter to one half 
turn past the stop point.

  Inspect the following areas:
  •  Inspect helm fittings 

•  Inspect Power Assist/Autopilot interface (if installed) and  

 

  Autopilot pump fittings 
•  Inspect cylinder and cylinder bleed fittings 
•  Inspect hoses

  Look for evidence of a leak. This test is to be completed in BOTH 

directions. ANY leak that is noticed MUST be corrected prior to 
operation of the boat.

2.

 

 Confirm that extruded nylon tubing has NOT been substituted 

for SeaStar/SeaStar PRO Hydraulic Steering Hoses.

3.

  Confirm that there is no interference between the steering 

cylinder and the transom, splashwell or jack plate or any 

combination of these parts by performing these simple steps:

  •   If installed on an outboard engine, with the engine fully tilted, 

turn steering from hard over to hard over and confirm that NO 

interference occurs. If you are using a hydraulic jack plate this 

step must also be performed at the top and bottom position of 

the jack plate. If interference is present, it MUST be eliminated 

with trim limiting switches and/or jack plate restrictors.  

Contact jack plate manufacturer for advice if required.

  •   Confirm that the steering cylinder can be stroked fully in both 

directions as well as full tilt and trim without stretching  
and/or kinking the hydraulic hoses.

  •   Confirm that the hydraulic hoses are not subjected to chafing 

or rubbing.

BEFORE OPERATING 

YOUR BOAT

Failure to comply with the above may result in loss of steering 

causing property damage and/or personal injury or death.

 

WARNING

Summary of Contents for Autopilot Pump

Page 1: ...Before you do it your way please try it our way 40 OPERATING INSTRUCTIONS AND OWNER S MANUAL w w w s e a s t a r s o l u t i o n s c o m FORTY ISO 9001 Autopilot Pump...

Page 2: ...Immediate hazards which WILL result in severe personal injury or death DANGER Information which is important to proper installation or maintenance but is not hazard related NOTICE Cleaning fluids con...

Page 3: ...ts 2 DO NOT modify or substitute any component in any way without written consent from SeaStar Solutions 3 Comply with all system ratings regulations boat engine U S C G Cylinder MUST be compatible wi...

Page 4: ...ATION DEVICE PFD 2 ATTACH ENGINE SHUT OFF CORD LANYARD TO YOUR PFD 3 Never allow anyone not familiar with the operation of the steering system operate the boat at any time 4 Know and adhere to the ope...

Page 5: ...tep 3 3 Additional Purge Instructions 19 Step 4 System Check 20 Maintenance 21 Troubleshooting Guide 22 Statement of Limited Warranty 23 Return Goods Procedure 23 Mounting Template 25 Before proceedin...

Page 6: ...terference between the steering cylinder and the transom splashwell or jack plate or any combination of these parts by performing these simple steps If installed on an outboard engine with the engine...

Page 7: ...at ALL components needed to complete the installation are purchased including helm pump steering cylinder hoses fluid fittings and pipe sealant such as Loctite PST NEVER USE TEFLON TAPE ONLY USE A LIQ...

Page 8: ...utputs type 1 and type 2 It can be used as a standalone Autopilot pump or can be mounted to a previously installed SeaStar Power Assist unit avoiding the need to install additional hydraulic lines Opt...

Page 9: ...o Load Type 1 60in3 min Type 2 100in3 min Typical current draw up to 300 psi Type 1 4 8A Type 2 5 11A Cylinder Capacity Type 1 4 9 12 5in3 Type 2 12 5 21in3 24V SEASTAR AUTOPILOT PUMP 24 Volts 1000psi...

Page 10: ...nation CONTAMINATION IS THE MOST COMMON CAUSE OF SYSTEM FAILURE Read ALL bold print text notes cautions and warnings Reading them now will help prevent unexpected surprises during the installation The...

Page 11: ...1 Overview Due to the different cylinders options available with SeaStar Steering be sure that you choose the correct installation diagram noted in this book NOTICE Electrical Connections STEP 2 Filli...

Page 12: ...h as engine manifolds Avoid any areas that seem to collect water Install the Autopilot pump in a vertical position refer to figure 3 DO NOT mount the unit in a horizontal position Step 1 Mounting and...

Page 13: ...ort helm to R AP AP to cylinder C2 AP to starboard side cylinder C1 AP to port side cylinder H1 H2 C1 C2 H1 H2 C1 C2 Outboard Front Mount Cylinders HC5345 3 HC5347 3 HC5348 3 HC5358 3 I O Cylinder HC5...

Page 14: ...er R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder H1 H2 C1 C2 Side Mount Cylinder HC5370 Splashwell Cylinder HC5380 R H1 H2 C1 C2 PORT STARBOARD R H1 H...

Page 15: ...2 AP lower R port helm to R AP AP to cylinder C1 AP to starboard side cylinder C2 AP to port side cylinder All Inboard Sterndrive Except HC5332 2 R H1 H2 C1 C2 R H1 H2 C1 C2 H1 H2 C1 C2 PORT STARBOARD...

Page 16: ...le A MIN of 12AWG wiring should be used for any extensions Lead wires should be kept as short as possible Step 2 Autopilot Electrical Connections Refer to the Autopilot controller manufacturer for EMC...

Page 17: ...Solutions recommends use of SeaStar Steering Fluid ONLY in our hydraulic steering systems SeaStar Steering Systems have been engineered and validated using our proprietary SeaStar Hydraulic Steering F...

Page 18: ...ered through a fine mesh screen can be used The system MUST be thoroughly flushed as soon as possible with genuine SeaStar Steering Fluid after using an emergency fluid In an EXTREME emergency any non...

Page 19: ...LOCKWISE FILLER PLUG REMOVED PUSH PIN FILLER KIT HELM FILL PORT DO NOT LET OIL LEVEL FALL BELOW THIS POINT Step 3 1 Fill Purge Manually The following procedure applies to a single helm and single cyli...

Page 20: ...go of the cylinder body rod TURN COUNTER CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder CLOSE LEFT SIDE BLEEDER TURN COUNTER CLOCKWISE Side Mount Splashwell Mount Cylinder A...

Page 21: ...l cylinder bleed fittings to 180 in lbs TURN CLOCKWISE CLOSE LEFT SIDE BLEEDER TURN CLOCKWISE CLOSE RIGHT SIDE BLEEDER Outboard Front Mount HC5332 2 Cylinder Side Mount Splashwell Mount Cylinder All B...

Page 22: ...ittings on the steering cylinder Be sure that the quick connect is locked onto the fitting Open ALL cylinder bleed fittings 1 1 2 turn Turn Power Purge unit ON Oil should flow into and out of the helm...

Page 23: ...beginning at station no 1 and repeat entire procedure at station no 2 Note Refer to Oil Level System Check on page 20 3 3 2 Single Station Twin Cylinder When performing Steps 3 1 1 3 1 6 perform instr...

Page 24: ...he helm pump If fluid level drops and rises significantly as the wheel is being turned there is still air in the system Complete bleeding instructions again until no obvious fluid level change is noti...

Page 25: ...y inspected Replace any hose s showing signs of wear and remove the cause or reroute the hose s Check all fittings and seal locations for leaks damage and services as necessary NOTICE WARNING Failure...

Page 26: ...page 11 confirm that your hoses are hooked up correctly 1 Steering response is slow and feels bumpy Leak Air in system Repeat system check inspecting system for leaks Rebleed system 2 Steering is very...

Page 27: ...us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions option and returned to the customer The...

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Page 29: ...Autopilot Pump 25 MOUNTING TEMPLATE 4 20 4 x 22 2 50 If this mounting template is photocopied ALL measurements must be checked using a measuring device prior to use NOTICE...

Page 30: ...26 SEASTAR Hydraulics This page left intentionally blank...

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Page 32: ...98320 REV D SEASTAR SOLUTIONS 3831 NO 6 ROAD RICHMOND B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 2007 MARINE CANADA ACQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA...

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