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Sears Craftsman EZ3 944.609191, Owner'S Manual, Page: 47 / 52

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Sears Craftsman EZ3 944.609191 Owner'S Manual Download Page 47

47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.609191

BRIGGS & STRATTON ENGINE - - MODEL NUMBER 42E707, TYPE NUMBER 2631-E3

955

117

434

859

394

391

392

432

394A

435

104

119

95

130

267

109

133

108

276B

97

102

51

276A

147

102

105

807

REQUIRES SPECIAL TOOLS
TO INSTALL.  SEE REPAIR
INSTRUCTION MANUAL.

240

601

51

51

51A

51A

267

50

122

601

365

54

187

562
278
505

209

188

211

1136

689

1137

1138

222

227

971

425

968

643

445

161

235

967

297

163

98

125

107

91

877

474

334

851

333

1036 LABEL-EMISSIONS

304

   

  

 

  

  

  

  

  

  

     

  

  

  

  

  

  

  

  

  

  

    

  

  

       

  

    

  

  

  

305

197

573

865

865A

306A

306

307

307

447

447

121 CARBURETOR OVERHAUL KIT

104

861 FUEL PUMP KIT

102

51

394A

859

394

392

432

392

394A

859

394

432

918

947

105

163

789

276

205

212A

202

629

212

203

231

1119

Summary of Contents for Craftsman EZ3 944.609191

Page 1: ...RACTOR Caution Read and follow all Safety Rules and Instructions Before Operating This Equipment MODEL NO 944 609191 OWNER S MANUAL Assembly Operation Customer Responsibilities Service and Adjustments...

Page 2: ...ope Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD R...

Page 3: ...Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the...

Page 4: ...s if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center dep...

Page 5: ...16 x 12 Gauge Seat 1 Shoulder Bolt 5 16 18 2 Keys Keys Slope Sheet 1 Large Flat Washer Steering Boot Steering Extension Shaft Steering Wheel Adapter Battery 2 Hex Bolts 1 4 20 x 3 4 2 Keps Nut 1 4 20...

Page 6: ...teeringwheeladapterfromsteeringwheeland slide adapter onto steering shaft extension Positionsteeringwheelsocrossbarsarehorizontal left to right and slide inside boot and onto adapter Assemble large fl...

Page 7: ...objects Be sure all the above assembly steps have been completed Check engine oil level and fill fuel tank with gasoline Sit on seat in operating position depress clutch brake pedal and set the parkin...

Page 8: ...leted No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipp...

Page 9: ...NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only OVER TEMP LIGHT PARKING BRAKE IGNITION ATTACHMENT CLUTCH DISENGAGED P KEEP AREA C...

Page 10: ...Used for starting and stopping the engine LIGHT SWITCH Turns the headlights on and off AMMETER Indicates charging or discharging of battery ATTACHMENT CLUTCH LEVER Used to engage the mowerblades orot...

Page 11: ...SENGAGED POSITION ATTACHMENT CLUTCH LEVER ENGAGED POSITION BRAKE POSITION CLUTCH BRAKE PEDAL DRIVE POSITION PARKING BRAKE DISENGAGED POSITION FIG 6 THROTTLE CONTROL TO ADJUST MOWER CUTTING HEIGHT See...

Page 12: ...er is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE Toprotecthoodfromdamagewhentransportingyour tractor on a truck or a trailer be sure hood is closed and secured to tr...

Page 13: ...For a warm engine start attempt the choke control may not beneeded NOTE Before starting read the warm and cold starting proceduresbelow Insert key into ignition and turn key clockwise to START positi...

Page 14: ...axle pivot bolt to 35 ft lbs maximum Do not overtighten 1 12 3 2 5 5 6 7 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence To...

Page 15: ...ds deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt...

Page 16: ...through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sectionofthismanual Use gauge on oil fill cap dipstick for checking level Be sure dipstic...

Page 17: ...er and carburetor are covered to keep water out Water in engine can result in a shortened engine life AIR SCREEN CARTRIDGE PLATE CARTRIDGE FOAM PRE CLEANER WING NUT KNOB COVER AIR FILTER See Fig 14 Yo...

Page 18: ...ainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by re movingretainerspring Disconnect suspension arms from rear deck brackets by removi...

Page 19: ...F from trunnion on both front links Tighten nut E on both front links an equal number of turns Whendistance D is1 8 to1 2 loweratfrontthanrear tighten nut F against trunnion on both front links Reche...

Page 20: ...at high speed in highest gear then brake must be adjusted Depressclutch brakepedalandengageparkingbrake Measuredistancebetweenbrakeoperatingarmandnut A on brake rod If distance is other than 1 1 2 loo...

Page 21: ...R Thefrontwheeltoe inandcamberarenotadjustableonyour tractor Ifdamagehasoccurredtoaffectthefrontwheeltoe in or camber contact your nearest authorized service center department FIG 25 RETAINING RING WA...

Page 22: ...yrepairsmustbe performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE See Fig 28 The throttle control has been preset at the factory and adjustment should not...

Page 23: ...Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position With throttle control lever in slow position hold thrott...

Page 24: ...G IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN AT...

Page 25: ...ty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departme...

Page 26: ...mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup o...

Page 27: ...RNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS...

Page 28: ...28 REPAIR PARTS TRACTOR MODEL NUMBER 944 609191 ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 12 12 11 10 8 2 1 27 D C AMPE RES 45 16 16 52 22 21 55...

Page 29: ...er Lock 1 4 20 73350400 Nut Jam Hex 1 4 20 Unc 21 166182 Harness Asm Light W 4152J 22 4152J Bulb Light 1156 24 4799J Cable Battery 6 Ga 11 red 25 146148 CableBattery 26 166180 Fuse 15 AMP 27 73510400...

Page 30: ...944 609191 CHASSIS AND ENCLOSURES 74 211 114 60 30 17 29 28 12 207 20 207 23 3 31 1 3 2 9 208 208 5 5 207 144 25 26 26 10 26 144 25 26 60 3 3 115 3 142 3 3 3 142 58 208 13 208 11 64 143 60 145 51 57...

Page 31: ...rtFender 37 17490508 Screw Thdrol 6 16 18 x 1 2 TYT 38 169834 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex W Ins 1 4 20 52 19091416 Washer 9 32 x 7 8 x 16 Ga 53 145201 Bracket Grille Pick off...

Page 32: ...42 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 51 72 55 63 116 70 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 204 81 84 82 145 79 170 16 96 26 89 90 27 5...

Page 33: ...ck 5 16 18 Unc 53 105710X Link Clutch 55 105709X Spring Return Clutch 6 75 56 STD523712 Bolt Fin Hx 3 8 16 X 1 1 4 57 130801 V Belt Ground Drive 58 127274X Keeper Belt RH LT Pnt zinc 16g 59 169691 Kee...

Page 34: ...944 609191 STEERING ASSEMBLY 82 22 5 9 5 7 7 9 4 3 32 43 6 43 8 18 19 27 62 23 11 40 66 29 25 79 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 1 41 17 42 37 36 37 26 30 28 38 63 11 39 44 51 54 80 68 67 67 67...

Page 35: ...g Blk LR 27 136874 GearSector 28 19131416 Washer 13 32 X 7 8 X 16 Ga 29 17060612 Screw3 8 16x3 4 30 STD561210 Pin Cotter 1 8 X 3 4 Cad 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 37...

Page 36: ...Push In 6 STD541437 Nut Hex w Ins 3 8 16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3 8 16 X 1 5 9 19131614 Washer 13 32 X 1 X 14 Ga 10 155925 Pan Seat 11 166369 Knob Seat 12 12124...

Page 37: ...Cap Axle Blk 1 50 x 1 00 144334 Sealant Tire 10 oz Tube 1 156369 Decal Fend STLT Oper 2 163207 Decal Fender S D W H T Rad 3 171704 DecalHoodLogo 4 138047 Decal Batt Diehard 5 165389 DecalEngine 6 1460...

Page 38: ...38 REPAIR PARTS TRACTOR MODEL NUMBER 944 609191 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 11 6 5 12 13 26 25 17 3 14 38 15 16 17 81 27 7 4 8 32 31 34 33 37 33 39 23 45...

Page 39: ...1 2 15 13200300 Elbow Std 90 Degree 3 8 18 Npt 16 STD551237 Washer Lock Ext Tooth 3 8 17 17490624 Screw Thdrol 3 8 16x1 1 2 Tytt 23 169837 ShieldBRN DBRGuard 25 145996 ControlChoke 26 73920600 Nut Ke...

Page 40: ...44 147 147 142 149 142 35 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 129 92 131 130 92 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 15...

Page 41: ...gRetentionLever 156 169672 Spacer 157 169669 RodClutch 158 17720410 Screw Hex Thd Cut 1 4 20 x 5 8 130794 Mandrel Assembly Includes Key Numbers 8 10 12 15 31 and 32 169583 MowerDeck Complete 1 165892...

Page 42: ...42 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 REPAIR PARTS TRACTOR MODEL NUMBER 944 609191 LIFT...

Page 43: ...125631X GripHandleFluted 8 122365X Button Plunger 11 139865 Link Lift Lh Fixed Length 12 139866 Link Lift Rh Fixed Length 13 STD624008 RetainerSpring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 1...

Page 44: ...44 REPAIR PARTS TRACTOR MODEL NUMBER 944 609191 PEERLESS PMST TRANSAXLE MODEL NUMBER 206 545C...

Page 45: ...Flanged Bushing 5 8 ID 35A 780197 FlangedBushing 751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad pkg of 2 39 786026 DowelPin 40 792076A Flat Washer 312 ID x 059W KEY PART NO NO...

Page 46: ...INSTALL SEE REPAIR INSTRUCTION MANUAL 11 1019 LABEL KIT 1058 OWNER S MANUAL 337 635 383 9 8 279 12A 22A 5A 7A 5 7 3 186 1 2 870 871 869 48 32 220 46 868 34 33 36 35 40 40A 45 45 42 27 27 26 25 28 29 2...

Page 47: ...TO INSTALL SEE REPAIR INSTRUCTION MANUAL 240 601 51 51 51A 51A 267 50 122 601 365 54 187 562 278 505 209 188 211 1136 689 1137 1138 222 227 971 425 968 643 445 161 235 967 297 163 98 125 107 91 877 47...

Page 48: ...09191 BRIGGS STRATTON ENGINE MODEL NUMBER 42E707 TYPE NUMBER 2631 E3 9 20 3 842 7A 358 ENGINE GASKET SET 51A 691 51 7 12 12A 163 801 697 544 802 803 783 309 510 310 1051 513 311 1090 797A 797 883 524...

Page 49: ...438 Screen Rotating 75 225307 Washer Flywheel 78 691134 Screw Rotating Screen 91 693483 Upper Carburetor Body 95 690718 Screw Throttle Valve 97 693485 Shaft Throttle KEY PART NO NO DESCRIPTION 98 8079...

Page 50: ...ot Spark Plug 643 496700 Retainer Air Filter 689 690555 Spring Friction 691 690657 Seal Governor Shaft 695 693149 Screw Ring Gear 697 690372 Screw Drive Cap 726 391362 Gear Ring 741 691277 Gear Timing...

Page 51: ...DE ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make...

Page 52: ...Canada Inc Service Centre Department and most Retail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PRODUCT TRACTOR MODEL NUMBER 944 609191 ENGINE MODEL NUMBER 42E707 TYPE NU...

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