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Sears Craftsman EZ3 917.271010, Owner'S Manual, Page: 128 / 224

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Sears Craftsman EZ3 917.271010 Owner'S Manual Download Page 128

Summary of Contents for Craftsman EZ3 917.271010

Page 1: ...tomer Responsibilities Service and Adjustments Repair Parts For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat CAUTION Read and follow all...

Page 2: ...itches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Donottrytos...

Page 3: ...d be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar la...

Page 4: ...ine 18 Oil Change 17 Oil Level 13 17 Oil Type 7 Preparation 13 Repair Parts 48 53 Starting 14 Storage 26 F Filters _ 18 _1 Fuel 19 Fuel Type 13 Storage 26 Fuse 24 G Gauge Wheels 8 H Hood Removal Insta...

Page 5: ...nstalled lets you mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 3 in 1 Convertible mowers See MOWER in the Repair Parts section of this manual RAM...

Page 6: ...0 _W 2 Weld Nuts 10 ashers 3 16 x 3 4 x 16 Gauge 2 Washers 9 32 x 5 8 x 16 Gauge 2 Lock Washers 4 Parts packed separately in carton Seat Steering Boot Manual F I L__i Video Cassette fff _kk _ x i 2 St...

Page 7: ...flat washer 3 8 lock washer 3 8 hex bo t and tighten securely Snap steering wheel insert into center of steering wheel o Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND...

Page 8: ...tighten adjustment knob securely CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manua...

Page 9: ...cessary to change blades The mulcher blades are designed for discharging and bagging also LATCH HOOKS FIG 7 7 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE...

Page 10: ...AUTION OR FORWARD WARNING ENGINE OFF OIL PRESSURE CLUTCH FAST SLOW I C C LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE UNLOCKED LOCKED MOWER LIFT REVERSE NEUTRAL HIGH AT...

Page 11: ...TCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used to control engine speed CLUTCH BRAKE PED...

Page 12: ...anding idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tract...

Page 13: ...etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine in your tractor has been shipped from the factory already filled with summer weight oi Check engine oil with tractor on lev...

Page 14: ...n distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two round...

Page 15: ...RAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as...

Page 16: ...E BOLT HEAD FIG 13 TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can...

Page 17: ...oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected before oil change All oil must meet API service classifica...

Page 18: ...paper cartridge or use pressurized air as this will damage the cartridge Reinstall the pre cleaner cleaned and oiled over the paper cartridge Reassemble air cleaner wing nut cover and tighten knob se...

Page 19: ...engine and check for oil leaks Correct any leaks before placing engine into full operation OIL FILTER FIG 17 IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel...

Page 20: ...isconnect clutch rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by remov...

Page 21: ...UST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT tS NECESSARY B_ SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the...

Page 22: ...stance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tracto rfor proper stopping distance as stated above Readjust if necessa...

Page 23: ...OD FIG 28 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instruct...

Page 24: ...e in the backside of the grill Close hood TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 Raise...

Page 25: ...some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle Be sure you have a clean air filte...

Page 26: ...PREVENT GUM DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR...

Page 27: ...n 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replace f...

Page 28: ...ed contact an authorized service center department 1 Replace blade Tighten blade bolt 2 Level mower deck 3 Clean underside of mower housing 4 Replace blade mandrel 5 Clean around mandrels to open vent...

Page 29: ..._ __ JL J _J _ LIGHTING SYSTEM _ I OUTPUT _ I 5 AMP AC 3600 RPM 14 VOLTS AC MIN 3600 RPM LIGHTS OFF BROWN RELAY NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNEC...

Page 30: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 ELECTRICAL 33 31 3O...

Page 31: ...Lock 1 4 Nut Hex 1 4 20 Case Battery Mech Hinge Switch interlock N OPN N OPN Washer Lock 1 4 Nut Hex Jam 1 4 20 UNC Harness Light Socket w 4152J Light Bulb Cable Battery 6 Gauge Red 11 Cable Battery...

Page 32: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 CHASSIS AND ENCLOSURES 60 _ 29 28 14 31 37 58 53 54 60 74 3 3 3 10 37 12 52 55 57 14 _ 4 _ _ i 14 32...

Page 33: ...ash Dash Bolt Carriage 3 8 16 x 3 4 Panel Dash LH Clip Tinnerman Grille P L Panel Dash RH Screw Thd Roll 3 8 16 x 1 2 Hood Assembly Bumber Hood Washer 13 32 x 13 16 x 12 Gauge Locknut Grille w Clips M...

Page 34: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DRIVE 88 87 L 84 31 3 32 62 37 3536 34 75 24 19 22 70 116 _ _ 26 51 36 31 26 27 53 34...

Page 35: ...Assembly Foot Pedal 84 145643 35 i20183X Bearing Nylon 85 i50360 36 STD551062 Washer 86 71208 37 STD571810 Roll Pin 87 19212016 38 123674X Pulley Idler Flat 88 12000008 39 STD523727 Bolt 89 158391 40...

Page 36: ...7 271010 STEERING ASSEMBLY J _ 63 I _ 1 _ 39 _ _ _ 37 _ 36 62 23 44 __ 51_ _ _ 27 _ __ _ 17 j18 j19 20 _ _ 22_ 2 66 40 29 _ 25 68 46 9_ 2 _ 5 _ 15 3 11 40 _ 10 65 32 26 _ _ _ 28 3O 68 46 J jJ 9 67 13...

Page 37: ...ng 26 126847X Bushing Rod Tie Blk Lt 27 136874 Gear Sector 28 19131416 Washer 13 32 x 7 8 x 16ga 29 17490612 Screw Thdrol 3 8 16x3 4 Ty tt 30 STD561210 Pin Cotter 1 8 x 3 4 Cad 32 130465 Rod Tie Wire...

Page 38: ...ut Spring Seat Screw Thd Roll 3 8 16 x 1 Washer 13 32xlx14Gauge Pan Seat Emboss QCK Conn Knob Seat 1 2 13 UNC BIk Bracket Switch Mounting KEY PART NO NO DESCRIPTION 13 121248X 14 72050412 15 134300 16...

Page 39: ...cal V Belt Drive Schematic Decal Chassis 6 Speed 42 Decal V Be t Schematic Decal Batte_ Dngr Psn Eng Decal Battery Diehard Sears Decal Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner s Man...

Page 40: ...REPAIR PARTS TRACTOR ENGINE MODEL NUMBER 917 271010 i 32 _ 80 77 _ _ 62 __ 44 81 29 I OPTIONAL EQUIPMENT Spark Arrester 23 4O...

Page 41: ...e See Breakdown Kohler Model No CV15S 41567 Muffler Nipple Pipe 3 8 NPT x 3 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Shield BRN DBR Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Tank Vented Clamp...

Page 42: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER LiFT 5 11 _ i i _ 13 3 1 2O 15 2O LU 15 1718 16 2O 42...

Page 43: ...73540600 Wire Asm Inner Sprg w Plunger LT Shaft Asm Lift Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift Lh Fixed Length Link Lift Rh...

Page 44: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER DECK 43 53 6 19 __ 21 102 101 103 106 _ 105 4 106 28 44 27...

Page 45: ...29 Rod Pivot with Nibs 130 Rod Clutch Secondary with Nibs 131 Guard Mandrel L H 132 Retainer Screw Thd Roll 1 4 20 x 5 8 141 Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Lo...

Page 46: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DANA TRANSAXLE MODEL NUMBER D4360 122 55 46 12 47 48 57 49 62 63 64 65 6O 71 46...

Page 47: ...Intermediate 61 5304 K 25 1375 Key Woodruff No 61 62 3920 26 3627 Ring Retaining 63 3276 27 3830 Sprocket 18T 64 3758 28 3841 Spacer 1 131 X 1 45 X 494 65 5554 29 5365 Gear Spur 37T 66 3843 30 5407 G...

Page 48: ...PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGRNE MODEL NUMBER CV15S TYPE NUMBER PS 41567 _ lR INTAKE J m3 __ 0 5 9 7 RANKSHAFT BLOWER HOUSING AND BAFFLES 15 7 14 ENGINE CONTROLS I _4_0 I 3 EXHAUST...

Page 49: ...0545020 Screw Hex Flange M5 x 8 x 20 3 12 12 063 05 Baffle Intake Side 13 M 0645016 Screw Hex Flange M6 x 1 0 x 16 2 14 12 063 08 Baffle Cylinder Head 15 12 063 01 Baffle Cylinder NOT ILLUSTRATED 12...

Page 50: ...L NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 FUEL SYSTEM i 4 7 4 3 6 33 32 31 30 19 15__ _ _ _ _ 15 14 20 21 24 o t 23 26 __27 _ 29 I CYLINDER HEAD VALVE AND BREATHER 11 1...

Page 51: ...ber 29 27 Gasket Bowl Retainer Screw Nut Hex Flange M6 x 1 0 2 Washer Plain 1 4 Washer Lock 1 4 Stud M6 x 1 0 x 122 2 29 12 041 06 30 M 0641060 31 X 25 63 32 X 22 11 33 M 0629122 NOT ILLUSTRATED 2 04...

Page 52: ...PAIR PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 iGNiTION ELECTRICAL J 17 _ 11 CRANKCASE 23 22 OIL PAN LUBRICATION 2 V S _ _ 20 STARTING SYSTEM G g 1 _...

Page 53: ...Valve Filter Oil Plug Square Head Solid 3 8 Oil Pump Assembly O Ring Oil Pump Cover Cover Oil Pump Screw Hex Flange M5 x 0 8 x 16 3 Seal Oil P T O End Screw Hex Flange M8 x 1 25 x 45 12 Pan Oil 53 24...

Page 54: ...SERVICE NOTES k 54...

Page 55: ...SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RiDE UP AND DOWN HILL NOT ACROSS HiLL SIGHT AND HOLD THiS LEVEL WITH SKY LINE OR TREE 15 MAX...

Page 56: ...ur tractor will be found on the model plate located under the seat The model number for your engine will be found on the blower housing of the engine All parts listed herein may be ordered from any Se...

Page 57: ...tomer Responsibilities Service and Adjustments Repair Parts For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat CAUTION Read and follow all...

Page 58: ...itches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Donottrytos...

Page 59: ...d be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar la...

Page 60: ...ine 18 Oil Change 17 Oil Level 13 17 Oil Type 7 Preparation 13 Repair Parts 48 53 Starting 14 Storage 26 F Filters _ 18 _1 Fuel 19 Fuel Type 13 Storage 26 Fuse 24 G Gauge Wheels 8 H Hood Removal Insta...

Page 61: ...nstalled lets you mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 3 in 1 Convertible mowers See MOWER in the Repair Parts section of this manual RAM...

Page 62: ...0 _W 2 Weld Nuts 10 ashers 3 16 x 3 4 x 16 Gauge 2 Washers 9 32 x 5 8 x 16 Gauge 2 Lock Washers 4 Parts packed separately in carton Seat Steering Boot Manual F I L__i Video Cassette fff _kk _ x i 2 St...

Page 63: ...flat washer 3 8 lock washer 3 8 hex bo t and tighten securely Snap steering wheel insert into center of steering wheel o Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND...

Page 64: ...tighten adjustment knob securely CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manua...

Page 65: ...cessary to change blades The mulcher blades are designed for discharging and bagging also LATCH HOOKS FIG 7 7 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE...

Page 66: ...AUTION OR FORWARD WARNING ENGINE OFF OIL PRESSURE CLUTCH FAST SLOW I C C LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE UNLOCKED LOCKED MOWER LIFT REVERSE NEUTRAL HIGH AT...

Page 67: ...TCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used to control engine speed CLUTCH BRAKE PED...

Page 68: ...anding idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tract...

Page 69: ...etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine in your tractor has been shipped from the factory already filled with summer weight oi Check engine oil with tractor on lev...

Page 70: ...n distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two round...

Page 71: ...RAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as...

Page 72: ...E BOLT HEAD FIG 13 TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can...

Page 73: ...oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected before oil change All oil must meet API service classifica...

Page 74: ...paper cartridge or use pressurized air as this will damage the cartridge Reinstall the pre cleaner cleaned and oiled over the paper cartridge Reassemble air cleaner wing nut cover and tighten knob se...

Page 75: ...engine and check for oil leaks Correct any leaks before placing engine into full operation OIL FILTER FIG 17 IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel...

Page 76: ...isconnect clutch rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by remov...

Page 77: ...UST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT tS NECESSARY B_ SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the...

Page 78: ...stance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tracto rfor proper stopping distance as stated above Readjust if necessa...

Page 79: ...OD FIG 28 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instruct...

Page 80: ...e in the backside of the grill Close hood TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 Raise...

Page 81: ...some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle Be sure you have a clean air filte...

Page 82: ...PREVENT GUM DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR...

Page 83: ...n 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replace f...

Page 84: ...ed contact an authorized service center department 1 Replace blade Tighten blade bolt 2 Level mower deck 3 Clean underside of mower housing 4 Replace blade mandrel 5 Clean around mandrels to open vent...

Page 85: ..._ __ JL J _J _ LIGHTING SYSTEM _ I OUTPUT _ I 5 AMP AC 3600 RPM 14 VOLTS AC MIN 3600 RPM LIGHTS OFF BROWN RELAY NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNEC...

Page 86: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 ELECTRICAL 33 31 3O...

Page 87: ...Lock 1 4 Nut Hex 1 4 20 Case Battery Mech Hinge Switch interlock N OPN N OPN Washer Lock 1 4 Nut Hex Jam 1 4 20 UNC Harness Light Socket w 4152J Light Bulb Cable Battery 6 Gauge Red 11 Cable Battery...

Page 88: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 CHASSIS AND ENCLOSURES 60 _ 29 28 14 31 37 58 53 54 60 74 3 3 3 10 37 12 52 55 57 14 _ 4 _ _ i 14 32...

Page 89: ...ash Dash Bolt Carriage 3 8 16 x 3 4 Panel Dash LH Clip Tinnerman Grille P L Panel Dash RH Screw Thd Roll 3 8 16 x 1 2 Hood Assembly Bumber Hood Washer 13 32 x 13 16 x 12 Gauge Locknut Grille w Clips M...

Page 90: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DRIVE 88 87 L 84 31 3 32 62 37 3536 34 75 24 19 22 70 116 _ _ 26 51 36 31 26 27 53 34...

Page 91: ...Assembly Foot Pedal 84 145643 35 i20183X Bearing Nylon 85 i50360 36 STD551062 Washer 86 71208 37 STD571810 Roll Pin 87 19212016 38 123674X Pulley Idler Flat 88 12000008 39 STD523727 Bolt 89 158391 40...

Page 92: ...7 271010 STEERING ASSEMBLY J _ 63 I _ 1 _ 39 _ _ _ 37 _ 36 62 23 44 __ 51_ _ _ 27 _ __ _ 17 j18 j19 20 _ _ 22_ 2 66 40 29 _ 25 68 46 9_ 2 _ 5 _ 15 3 11 40 _ 10 65 32 26 _ _ _ 28 3O 68 46 J jJ 9 67 13...

Page 93: ...ng 26 126847X Bushing Rod Tie Blk Lt 27 136874 Gear Sector 28 19131416 Washer 13 32 x 7 8 x 16ga 29 17490612 Screw Thdrol 3 8 16x3 4 Ty tt 30 STD561210 Pin Cotter 1 8 x 3 4 Cad 32 130465 Rod Tie Wire...

Page 94: ...ut Spring Seat Screw Thd Roll 3 8 16 x 1 Washer 13 32xlx14Gauge Pan Seat Emboss QCK Conn Knob Seat 1 2 13 UNC BIk Bracket Switch Mounting KEY PART NO NO DESCRIPTION 13 121248X 14 72050412 15 134300 16...

Page 95: ...cal V Belt Drive Schematic Decal Chassis 6 Speed 42 Decal V Be t Schematic Decal Batte_ Dngr Psn Eng Decal Battery Diehard Sears Decal Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner s Man...

Page 96: ...REPAIR PARTS TRACTOR ENGINE MODEL NUMBER 917 271010 i 32 _ 80 77 _ _ 62 __ 44 81 29 I OPTIONAL EQUIPMENT Spark Arrester 23 4O...

Page 97: ...e See Breakdown Kohler Model No CV15S 41567 Muffler Nipple Pipe 3 8 NPT x 3 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Shield BRN DBR Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Tank Vented Clamp...

Page 98: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER LiFT 5 11 _ i i _ 13 3 1 2O 15 2O LU 15 1718 16 2O 42...

Page 99: ...73540600 Wire Asm Inner Sprg w Plunger LT Shaft Asm Lift Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift Lh Fixed Length Link Lift Rh...

Page 100: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER DECK 43 53 6 19 __ 21 102 101 103 106 _ 105 4 106 28 44 27...

Page 101: ...29 Rod Pivot with Nibs 130 Rod Clutch Secondary with Nibs 131 Guard Mandrel L H 132 Retainer Screw Thd Roll 1 4 20 x 5 8 141 Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Lo...

Page 102: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DANA TRANSAXLE MODEL NUMBER D4360 122 55 46 12 47 48 57 49 62 63 64 65 6O 71 46...

Page 103: ...Intermediate 61 5304 K 25 1375 Key Woodruff No 61 62 3920 26 3627 Ring Retaining 63 3276 27 3830 Sprocket 18T 64 3758 28 3841 Spacer 1 131 X 1 45 X 494 65 5554 29 5365 Gear Spur 37T 66 3843 30 5407 G...

Page 104: ...PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGRNE MODEL NUMBER CV15S TYPE NUMBER PS 41567 _ lR INTAKE J m3 __ 0 5 9 7 RANKSHAFT BLOWER HOUSING AND BAFFLES 15 7 14 ENGINE CONTROLS I _4_0 I 3 EXHAUST...

Page 105: ...0545020 Screw Hex Flange M5 x 8 x 20 3 12 12 063 05 Baffle Intake Side 13 M 0645016 Screw Hex Flange M6 x 1 0 x 16 2 14 12 063 08 Baffle Cylinder Head 15 12 063 01 Baffle Cylinder NOT ILLUSTRATED 12...

Page 106: ...L NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 FUEL SYSTEM i 4 7 4 3 6 33 32 31 30 19 15__ _ _ _ _ 15 14 20 21 24 o t 23 26 __27 _ 29 I CYLINDER HEAD VALVE AND BREATHER 11 1...

Page 107: ...ber 29 27 Gasket Bowl Retainer Screw Nut Hex Flange M6 x 1 0 2 Washer Plain 1 4 Washer Lock 1 4 Stud M6 x 1 0 x 122 2 29 12 041 06 30 M 0641060 31 X 25 63 32 X 22 11 33 M 0629122 NOT ILLUSTRATED 2 04...

Page 108: ...PAIR PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 iGNiTION ELECTRICAL J 17 _ 11 CRANKCASE 23 22 OIL PAN LUBRICATION 2 V S _ _ 20 STARTING SYSTEM G g 1 _...

Page 109: ...Valve Filter Oil Plug Square Head Solid 3 8 Oil Pump Assembly O Ring Oil Pump Cover Cover Oil Pump Screw Hex Flange M5 x 0 8 x 16 3 Seal Oil P T O End Screw Hex Flange M8 x 1 25 x 45 12 Pan Oil 53 24...

Page 110: ...SERVICE NOTES k 54...

Page 111: ...SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RiDE UP AND DOWN HILL NOT ACROSS HiLL SIGHT AND HOLD THiS LEVEL WITH SKY LINE OR TREE 15 MAX...

Page 112: ...ur tractor will be found on the model plate located under the seat The model number for your engine will be found on the blower housing of the engine All parts listed herein may be ordered from any Se...

Page 113: ...tomer Responsibilities Service and Adjustments Repair Parts For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat CAUTION Read and follow all...

Page 114: ...itches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Donottrytos...

Page 115: ...d be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar la...

Page 116: ...ine 18 Oil Change 17 Oil Level 13 17 Oil Type 7 Preparation 13 Repair Parts 48 53 Starting 14 Storage 26 F Filters _ 18 _1 Fuel 19 Fuel Type 13 Storage 26 Fuse 24 G Gauge Wheels 8 H Hood Removal Insta...

Page 117: ...nstalled lets you mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 3 in 1 Convertible mowers See MOWER in the Repair Parts section of this manual RAM...

Page 118: ...0 _W 2 Weld Nuts 10 ashers 3 16 x 3 4 x 16 Gauge 2 Washers 9 32 x 5 8 x 16 Gauge 2 Lock Washers 4 Parts packed separately in carton Seat Steering Boot Manual F I L__i Video Cassette fff _kk _ x i 2 St...

Page 119: ...flat washer 3 8 lock washer 3 8 hex bo t and tighten securely Snap steering wheel insert into center of steering wheel o Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND...

Page 120: ...tighten adjustment knob securely CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manua...

Page 121: ...cessary to change blades The mulcher blades are designed for discharging and bagging also LATCH HOOKS FIG 7 7 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE...

Page 122: ...AUTION OR FORWARD WARNING ENGINE OFF OIL PRESSURE CLUTCH FAST SLOW I C C LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE UNLOCKED LOCKED MOWER LIFT REVERSE NEUTRAL HIGH AT...

Page 123: ...TCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used to control engine speed CLUTCH BRAKE PED...

Page 124: ...anding idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tract...

Page 125: ...etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine in your tractor has been shipped from the factory already filled with summer weight oi Check engine oil with tractor on lev...

Page 126: ...n distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two round...

Page 127: ...RAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as...

Page 128: ...E BOLT HEAD FIG 13 TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can...

Page 129: ...oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected before oil change All oil must meet API service classifica...

Page 130: ...paper cartridge or use pressurized air as this will damage the cartridge Reinstall the pre cleaner cleaned and oiled over the paper cartridge Reassemble air cleaner wing nut cover and tighten knob se...

Page 131: ...engine and check for oil leaks Correct any leaks before placing engine into full operation OIL FILTER FIG 17 IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel...

Page 132: ...isconnect clutch rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by remov...

Page 133: ...UST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT tS NECESSARY B_ SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the...

Page 134: ...stance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tracto rfor proper stopping distance as stated above Readjust if necessa...

Page 135: ...OD FIG 28 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instruct...

Page 136: ...e in the backside of the grill Close hood TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 Raise...

Page 137: ...some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle Be sure you have a clean air filte...

Page 138: ...PREVENT GUM DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR...

Page 139: ...n 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replace f...

Page 140: ...ed contact an authorized service center department 1 Replace blade Tighten blade bolt 2 Level mower deck 3 Clean underside of mower housing 4 Replace blade mandrel 5 Clean around mandrels to open vent...

Page 141: ..._ __ JL J _J _ LIGHTING SYSTEM _ I OUTPUT _ I 5 AMP AC 3600 RPM 14 VOLTS AC MIN 3600 RPM LIGHTS OFF BROWN RELAY NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNEC...

Page 142: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 ELECTRICAL 33 31 3O...

Page 143: ...Lock 1 4 Nut Hex 1 4 20 Case Battery Mech Hinge Switch interlock N OPN N OPN Washer Lock 1 4 Nut Hex Jam 1 4 20 UNC Harness Light Socket w 4152J Light Bulb Cable Battery 6 Gauge Red 11 Cable Battery...

Page 144: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 CHASSIS AND ENCLOSURES 60 _ 29 28 14 31 37 58 53 54 60 74 3 3 3 10 37 12 52 55 57 14 _ 4 _ _ i 14 32...

Page 145: ...ash Dash Bolt Carriage 3 8 16 x 3 4 Panel Dash LH Clip Tinnerman Grille P L Panel Dash RH Screw Thd Roll 3 8 16 x 1 2 Hood Assembly Bumber Hood Washer 13 32 x 13 16 x 12 Gauge Locknut Grille w Clips M...

Page 146: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DRIVE 88 87 L 84 31 3 32 62 37 3536 34 75 24 19 22 70 116 _ _ 26 51 36 31 26 27 53 34...

Page 147: ...Assembly Foot Pedal 84 145643 35 i20183X Bearing Nylon 85 i50360 36 STD551062 Washer 86 71208 37 STD571810 Roll Pin 87 19212016 38 123674X Pulley Idler Flat 88 12000008 39 STD523727 Bolt 89 158391 40...

Page 148: ...7 271010 STEERING ASSEMBLY J _ 63 I _ 1 _ 39 _ _ _ 37 _ 36 62 23 44 __ 51_ _ _ 27 _ __ _ 17 j18 j19 20 _ _ 22_ 2 66 40 29 _ 25 68 46 9_ 2 _ 5 _ 15 3 11 40 _ 10 65 32 26 _ _ _ 28 3O 68 46 J jJ 9 67 13...

Page 149: ...ng 26 126847X Bushing Rod Tie Blk Lt 27 136874 Gear Sector 28 19131416 Washer 13 32 x 7 8 x 16ga 29 17490612 Screw Thdrol 3 8 16x3 4 Ty tt 30 STD561210 Pin Cotter 1 8 x 3 4 Cad 32 130465 Rod Tie Wire...

Page 150: ...ut Spring Seat Screw Thd Roll 3 8 16 x 1 Washer 13 32xlx14Gauge Pan Seat Emboss QCK Conn Knob Seat 1 2 13 UNC BIk Bracket Switch Mounting KEY PART NO NO DESCRIPTION 13 121248X 14 72050412 15 134300 16...

Page 151: ...cal V Belt Drive Schematic Decal Chassis 6 Speed 42 Decal V Be t Schematic Decal Batte_ Dngr Psn Eng Decal Battery Diehard Sears Decal Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner s Man...

Page 152: ...REPAIR PARTS TRACTOR ENGINE MODEL NUMBER 917 271010 i 32 _ 80 77 _ _ 62 __ 44 81 29 I OPTIONAL EQUIPMENT Spark Arrester 23 4O...

Page 153: ...e See Breakdown Kohler Model No CV15S 41567 Muffler Nipple Pipe 3 8 NPT x 3 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Shield BRN DBR Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Tank Vented Clamp...

Page 154: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER LiFT 5 11 _ i i _ 13 3 1 2O 15 2O LU 15 1718 16 2O 42...

Page 155: ...73540600 Wire Asm Inner Sprg w Plunger LT Shaft Asm Lift Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift Lh Fixed Length Link Lift Rh...

Page 156: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER DECK 43 53 6 19 __ 21 102 101 103 106 _ 105 4 106 28 44 27...

Page 157: ...29 Rod Pivot with Nibs 130 Rod Clutch Secondary with Nibs 131 Guard Mandrel L H 132 Retainer Screw Thd Roll 1 4 20 x 5 8 141 Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Lo...

Page 158: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DANA TRANSAXLE MODEL NUMBER D4360 122 55 46 12 47 48 57 49 62 63 64 65 6O 71 46...

Page 159: ...Intermediate 61 5304 K 25 1375 Key Woodruff No 61 62 3920 26 3627 Ring Retaining 63 3276 27 3830 Sprocket 18T 64 3758 28 3841 Spacer 1 131 X 1 45 X 494 65 5554 29 5365 Gear Spur 37T 66 3843 30 5407 G...

Page 160: ...PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGRNE MODEL NUMBER CV15S TYPE NUMBER PS 41567 _ lR INTAKE J m3 __ 0 5 9 7 RANKSHAFT BLOWER HOUSING AND BAFFLES 15 7 14 ENGINE CONTROLS I _4_0 I 3 EXHAUST...

Page 161: ...0545020 Screw Hex Flange M5 x 8 x 20 3 12 12 063 05 Baffle Intake Side 13 M 0645016 Screw Hex Flange M6 x 1 0 x 16 2 14 12 063 08 Baffle Cylinder Head 15 12 063 01 Baffle Cylinder NOT ILLUSTRATED 12...

Page 162: ...L NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 FUEL SYSTEM i 4 7 4 3 6 33 32 31 30 19 15__ _ _ _ _ 15 14 20 21 24 o t 23 26 __27 _ 29 I CYLINDER HEAD VALVE AND BREATHER 11 1...

Page 163: ...ber 29 27 Gasket Bowl Retainer Screw Nut Hex Flange M6 x 1 0 2 Washer Plain 1 4 Washer Lock 1 4 Stud M6 x 1 0 x 122 2 29 12 041 06 30 M 0641060 31 X 25 63 32 X 22 11 33 M 0629122 NOT ILLUSTRATED 2 04...

Page 164: ...PAIR PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 iGNiTION ELECTRICAL J 17 _ 11 CRANKCASE 23 22 OIL PAN LUBRICATION 2 V S _ _ 20 STARTING SYSTEM G g 1 _...

Page 165: ...Valve Filter Oil Plug Square Head Solid 3 8 Oil Pump Assembly O Ring Oil Pump Cover Cover Oil Pump Screw Hex Flange M5 x 0 8 x 16 3 Seal Oil P T O End Screw Hex Flange M8 x 1 25 x 45 12 Pan Oil 53 24...

Page 166: ...SERVICE NOTES k 54...

Page 167: ...SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RiDE UP AND DOWN HILL NOT ACROSS HiLL SIGHT AND HOLD THiS LEVEL WITH SKY LINE OR TREE 15 MAX...

Page 168: ...ur tractor will be found on the model plate located under the seat The model number for your engine will be found on the blower housing of the engine All parts listed herein may be ordered from any Se...

Page 169: ...tomer Responsibilities Service and Adjustments Repair Parts For answers to your questions about this product Call 1 800 659 5917 Sears Craftsman Help Line 5 am 5 pm Mon Sat CAUTION Read and follow all...

Page 170: ...itches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Donottrytos...

Page 171: ...d be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar la...

Page 172: ...ine 18 Oil Change 17 Oil Level 13 17 Oil Type 7 Preparation 13 Repair Parts 48 53 Starting 14 Storage 26 F Filters _ 18 _1 Fuel 19 Fuel Type 13 Storage 26 Fuse 24 G Gauge Wheels 8 H Hood Removal Insta...

Page 173: ...nstalled lets you mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 3 in 1 Convertible mowers See MOWER in the Repair Parts section of this manual RAM...

Page 174: ...0 _W 2 Weld Nuts 10 ashers 3 16 x 3 4 x 16 Gauge 2 Washers 9 32 x 5 8 x 16 Gauge 2 Lock Washers 4 Parts packed separately in carton Seat Steering Boot Manual F I L__i Video Cassette fff _kk _ x i 2 St...

Page 175: ...flat washer 3 8 lock washer 3 8 hex bo t and tighten securely Snap steering wheel insert into center of steering wheel o Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND...

Page 176: ...tighten adjustment knob securely CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manua...

Page 177: ...cessary to change blades The mulcher blades are designed for discharging and bagging also LATCH HOOKS FIG 7 7 CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE...

Page 178: ...AUTION OR FORWARD WARNING ENGINE OFF OIL PRESSURE CLUTCH FAST SLOW I C C LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE UNLOCKED LOCKED MOWER LIFT REVERSE NEUTRAL HIGH AT...

Page 179: ...TCH LEVER Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Turns the headlights on and off THROTTLE CHOKE CONTROL Used to control engine speed CLUTCH BRAKE PED...

Page 180: ...anding idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tract...

Page 181: ...etc BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 17 The engine in your tractor has been shipped from the factory already filled with summer weight oi Check engine oil with tractor on lev...

Page 182: ...n distribution of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two round...

Page 183: ...RAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as...

Page 184: ...E BOLT HEAD FIG 13 TO SHARPEN BLADE See Fig 14 Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and even tual damage to mower and engine The blade can...

Page 185: ...oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected before oil change All oil must meet API service classifica...

Page 186: ...paper cartridge or use pressurized air as this will damage the cartridge Reinstall the pre cleaner cleaned and oiled over the paper cartridge Reassemble air cleaner wing nut cover and tighten knob se...

Page 187: ...engine and check for oil leaks Correct any leaks before placing engine into full operation OIL FILTER FIG 17 IN LINE FUEL FILTER See Fig 18 The fuel filter should be replaced once each season If fuel...

Page 188: ...isconnect clutch rod from clutch lever by removing retainer spring Disconnect anti sway bar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by remov...

Page 189: ...UST BE LEVEL SIDE TO SIDE IF THE FOLLOWING FRONT TO BACK ADJUSTMENT tS NECESSARY B_ SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE TO SIDE To obtain the best cutting results the...

Page 190: ...stance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tracto rfor proper stopping distance as stated above Readjust if necessa...

Page 191: ...OD FIG 28 TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble per instruct...

Page 192: ...e in the backside of the grill Close hood TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY See Fig 31 Raise...

Page 193: ...some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle Be sure you have a clean air filte...

Page 194: ...PREVENT GUM DEPOSITS FROM FORMING tN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR...

Page 195: ...n 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replace f...

Page 196: ...ed contact an authorized service center department 1 Replace blade Tighten blade bolt 2 Level mower deck 3 Clean underside of mower housing 4 Replace blade mandrel 5 Clean around mandrels to open vent...

Page 197: ..._ __ JL J _J _ LIGHTING SYSTEM _ I OUTPUT _ I 5 AMP AC 3600 RPM 14 VOLTS AC MIN 3600 RPM LIGHTS OFF BROWN RELAY NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNEC...

Page 198: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 ELECTRICAL 33 31 3O...

Page 199: ...Lock 1 4 Nut Hex 1 4 20 Case Battery Mech Hinge Switch interlock N OPN N OPN Washer Lock 1 4 Nut Hex Jam 1 4 20 UNC Harness Light Socket w 4152J Light Bulb Cable Battery 6 Gauge Red 11 Cable Battery...

Page 200: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 CHASSIS AND ENCLOSURES 60 _ 29 28 14 31 37 58 53 54 60 74 3 3 3 10 37 12 52 55 57 14 _ 4 _ _ i 14 32...

Page 201: ...ash Dash Bolt Carriage 3 8 16 x 3 4 Panel Dash LH Clip Tinnerman Grille P L Panel Dash RH Screw Thd Roll 3 8 16 x 1 2 Hood Assembly Bumber Hood Washer 13 32 x 13 16 x 12 Gauge Locknut Grille w Clips M...

Page 202: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DRIVE 88 87 L 84 31 3 32 62 37 3536 34 75 24 19 22 70 116 _ _ 26 51 36 31 26 27 53 34...

Page 203: ...Assembly Foot Pedal 84 145643 35 i20183X Bearing Nylon 85 i50360 36 STD551062 Washer 86 71208 37 STD571810 Roll Pin 87 19212016 38 123674X Pulley Idler Flat 88 12000008 39 STD523727 Bolt 89 158391 40...

Page 204: ...7 271010 STEERING ASSEMBLY J _ 63 I _ 1 _ 39 _ _ _ 37 _ 36 62 23 44 __ 51_ _ _ 27 _ __ _ 17 j18 j19 20 _ _ 22_ 2 66 40 29 _ 25 68 46 9_ 2 _ 5 _ 15 3 11 40 _ 10 65 32 26 _ _ _ 28 3O 68 46 J jJ 9 67 13...

Page 205: ...ng 26 126847X Bushing Rod Tie Blk Lt 27 136874 Gear Sector 28 19131416 Washer 13 32 x 7 8 x 16ga 29 17490612 Screw Thdrol 3 8 16x3 4 Ty tt 30 STD561210 Pin Cotter 1 8 x 3 4 Cad 32 130465 Rod Tie Wire...

Page 206: ...ut Spring Seat Screw Thd Roll 3 8 16 x 1 Washer 13 32xlx14Gauge Pan Seat Emboss QCK Conn Knob Seat 1 2 13 UNC BIk Bracket Switch Mounting KEY PART NO NO DESCRIPTION 13 121248X 14 72050412 15 134300 16...

Page 207: ...cal V Belt Drive Schematic Decal Chassis 6 Speed 42 Decal V Be t Schematic Decal Batte_ Dngr Psn Eng Decal Battery Diehard Sears Decal Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner s Man...

Page 208: ...REPAIR PARTS TRACTOR ENGINE MODEL NUMBER 917 271010 i 32 _ 80 77 _ _ 62 __ 44 81 29 I OPTIONAL EQUIPMENT Spark Arrester 23 4O...

Page 209: ...e See Breakdown Kohler Model No CV15S 41567 Muffler Nipple Pipe 3 8 NPT x 3 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Shield BRN DBR Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Tank Vented Clamp...

Page 210: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER LiFT 5 11 _ i i _ 13 3 1 2O 15 2O LU 15 1718 16 2O 42...

Page 211: ...73540600 Wire Asm Inner Sprg w Plunger LT Shaft Asm Lift Pin Groove E Ring 5133 62 Washer 21 32 x 1 x 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift Lh Fixed Length Link Lift Rh...

Page 212: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 MOWER DECK 43 53 6 19 __ 21 102 101 103 106 _ 105 4 106 28 44 27...

Page 213: ...29 Rod Pivot with Nibs 130 Rod Clutch Secondary with Nibs 131 Guard Mandrel L H 132 Retainer Screw Thd Roll 1 4 20 x 5 8 141 Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 10 24 Grade 5 Lo...

Page 214: ...REPAIR PARTS TRACTOR MODEL NUMBER 917 271010 DANA TRANSAXLE MODEL NUMBER D4360 122 55 46 12 47 48 57 49 62 63 64 65 6O 71 46...

Page 215: ...Intermediate 61 5304 K 25 1375 Key Woodruff No 61 62 3920 26 3627 Ring Retaining 63 3276 27 3830 Sprocket 18T 64 3758 28 3841 Spacer 1 131 X 1 45 X 494 65 5554 29 5365 Gear Spur 37T 66 3843 30 5407 G...

Page 216: ...PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGRNE MODEL NUMBER CV15S TYPE NUMBER PS 41567 _ lR INTAKE J m3 __ 0 5 9 7 RANKSHAFT BLOWER HOUSING AND BAFFLES 15 7 14 ENGINE CONTROLS I _4_0 I 3 EXHAUST...

Page 217: ...0545020 Screw Hex Flange M5 x 8 x 20 3 12 12 063 05 Baffle Intake Side 13 M 0645016 Screw Hex Flange M6 x 1 0 x 16 2 14 12 063 08 Baffle Cylinder Head 15 12 063 01 Baffle Cylinder NOT ILLUSTRATED 12...

Page 218: ...L NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 FUEL SYSTEM i 4 7 4 3 6 33 32 31 30 19 15__ _ _ _ _ 15 14 20 21 24 o t 23 26 __27 _ 29 I CYLINDER HEAD VALVE AND BREATHER 11 1...

Page 219: ...ber 29 27 Gasket Bowl Retainer Screw Nut Hex Flange M6 x 1 0 2 Washer Plain 1 4 Washer Lock 1 4 Stud M6 x 1 0 x 122 2 29 12 041 06 30 M 0641060 31 X 25 63 32 X 22 11 33 M 0629122 NOT ILLUSTRATED 2 04...

Page 220: ...PAIR PARTS TRACTOR MODEL NUMBER 917 271010 KOHLER ENGINE MODEL NUMBER CV15S TYPE NUMBER PS 41567 iGNiTION ELECTRICAL J 17 _ 11 CRANKCASE 23 22 OIL PAN LUBRICATION 2 V S _ _ 20 STARTING SYSTEM G g 1 _...

Page 221: ...Valve Filter Oil Plug Square Head Solid 3 8 Oil Pump Assembly O Ring Oil Pump Cover Cover Oil Pump Screw Hex Flange M5 x 0 8 x 16 3 Seal Oil P T O End Screw Hex Flange M8 x 1 25 x 45 12 Pan Oil 53 24...

Page 222: ...SERVICE NOTES k 54...

Page 223: ...SUGGESTED GUIDE FOR SiGHTiNG SLOPES FOR SAFE OPERATION SIGHTING GUIDE ONLY RiDE UP AND DOWN HILL NOT ACROSS HiLL SIGHT AND HOLD THiS LEVEL WITH SKY LINE OR TREE 15 MAX...

Page 224: ...ur tractor will be found on the model plate located under the seat The model number for your engine will be found on the blower housing of the engine All parts listed herein may be ordered from any Se...

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