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6

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.  Use the
correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier.  Standard
wrench sizes are listed.
(1)  9/16" wrench

Pliers

(2)  7/16" wrenches

Tire pressure gauge

(2)  1/2" wrench

Utility  knife

When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).

TO REMOVE TRACTOR  FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons
from carton.

Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.

Check for any additional loose parts or cartons and
remove.

FIG. 1

BEFORE REMOVING TRACTOR FROM
SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft.  Align
mounting holes in extension and lower shafts and install
5/16 hex bolt and locknut.  Tighten securely.

IMPORTANT

: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

Place tabs of steering boot over tab slots in dash and
push down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing
straight forward.

Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left
to right) and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT:  

CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.

STEERING WHEEL INSERT

3/8 HEX BOLT

STEERING BOOT

5/16 LOCKNUT

ADAPTER

LOWER
STEERING
SHAFT

EXTENSION SHAFT

5/16 HEX BOLT

STEERING WHEEL

3/8 LOCK WASHER

LARGE FLAT WASHER

TAB
SLOTS

TABS

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION:  Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time.  Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.

Positive terminal must be connected
first to prevent sparking from accidental
grounding.

Lift hood to raised position.

Open terminal access doors, remove terminal protec-
tive caps and discard.

If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown.  Tighten
securely.

Connect BLACK grounding cable to negative (-) battery
terminal with remaining hex bolt and keps nut.  Tighten
securely.

Close terminal access doors.

Summary of Contents for CRAFTSMAN 944.602190

Page 1: ...TOR Caution Read and follow all Safety Rules and Instructions Before Operating This Equipment MODEL NO 944 602190 OWNER S MANUAL Assembly Operation Customer Responsibilities Service and Adjustments Re...

Page 2: ...s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attach ments These can change the stability of the machine Keep all movement on...

Page 3: ...Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the...

Page 4: ...f a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department Se...

Page 5: ...12 Gauge Seat 2 Keys Keys Slope Sheet 1 Large Flat Washer Steering Boot Steering Extension Shaft Steering Wheel Adapter Battery 2 Hex Bolts 1 4 20 x 3 4 2 Keps Nut 1 4 20 1 Locknut 5 16 18 1 Hex Bolt...

Page 6: ...pointing straightforward Removesteeringwheeladapterfromsteeringwheeland slide adapter onto steering shaft extension Positionsteeringwheelsocrossbarsarehorizontal left to right and slide inside boot an...

Page 7: ...CABLE NEGATIVE BLACK CABLE KEPS NUT DISCARD TERMINAL PROTECTIVE CAPS FIG 2 Use terminal access doors for Inspection for secure connections to tighten hardware Inspection for corrosion Testing battery...

Page 8: ...ompleted No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely All tires are properly inflated For sh...

Page 9: ...NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only OVER TEMP LIGHT PARKING BRAKE IGNITION ATTACHMENT CLUTCH DISENGAGED P KEEP AREA C...

Page 10: ...d for starting and stopping the engine LIGHT SWITCH POSITION Turns the headlights on and off AMMETER Indicates charging or discharging of battery ATTACHMENT CLUTCH LEVER Used to engage the mowerblades...

Page 11: ...RIVE POSITION PARKING BRAKE DISENGAGED POSITION FIG 6 THROTTLE CONTROL TO ADJUST MOWER CUTTING HEIGHT See Fig 6 The position of the attachment lift lever determines the cutting height Grasp lift lever...

Page 12: ...lready filled with summer weight oil Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove a...

Page 13: ...ntrol to fast position Pullchokecontroloutforacoldenginestartattempt For a warm engine start attempt the choke control may not beneeded NOTE Before starting read the warm and cold starting proceduresb...

Page 14: ...Oil without oil filter 1 2 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator...

Page 15: ...wards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble blade bolt lock washer and flat washer in exact order as shown Tighten...

Page 16: ...ll cause engine damage due to overheating Unlockdrainvalvebypushinginwardandturningcoun terclockwise To open pull out on the drain valve Afteroilhasdrainedcompletely closeandlockthedrain valve by push...

Page 17: ...ith automotive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can r...

Page 18: ...on Moveattachmentliftleverforwardtolowermowertoits lowest position Roll belt off engine pulley Remove small retainer spring and lift clutch spring off pulley bolt Remove large retainer spring slide co...

Page 19: ...height about 1 8 Recheck measurements after adjusting Connect suspension arms to rear deck brackets and secure with retainer springs Connect anti swaybar to chassis bracket and secure with retainer sp...

Page 20: ...side of left footrest BELT REMOVAL Remove mower See TO REMOVE MOWER in this section of manual NOTE Observe entire motion drive belt and position of all belt guides and keepers Remove belt from station...

Page 21: ...eeded proceedas follows Make sure transaxle is in neutral N NOTE When the tractor rear wheels move freely the transaxle is in neutral Loosen adjustment bolt in front of the right rear wheel Position t...

Page 22: ...your tractor to run poorly stop running or prevent it from starting Checkwiring SeeelectricalwiringdiagramintheRepair Parts section TO REPLACE FUSE Replacewith20ampautomotive typeplug infuse Thefuse...

Page 23: ...as follows Withenginenotrunning movechokecontrol locatedon dash panel to full choke position Loosen knob and remove cover assembly from air cleaner Chokeshouldbeclosed Ifitisnot loosencasingclamp scre...

Page 24: ...G IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN AT...

Page 25: ...y ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center departmen...

Page 26: ...Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass le...

Page 27: ...RNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS...

Page 28: ...28 REPAIR PARTS TRACTOR MODEL NUMBER 944 602190 ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 12 12 11 10 8 2 1 27 D C AMPE RES 45 16 16 52 22 21 55...

Page 29: ...terlock Push In 21 175688 Harness Asm Light W 4152J 22 4152J Bulb Light 1156 24 4799J Cable Battery 6 Ga 11 red 25 146148 CableBattery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 4 20 UNC 28 1454...

Page 30: ...MBER 944 602190 CHASSIS AND ENCLOSURES 74 211 114 10 30 219 20 219 23 3 31 1 9 208 208 5 5 207 144 25 26 26 60 26 144 25 26 10 3 115 3 142 3 3 3 142 58 208 13 208 11 64 143 60 145 37 37 159 18 14 14 3...

Page 31: ...30 175692X558 FenderFootrest 31 139976 BracketSupportFender 37 17490508 Screw Thdrol 6 16 18 x 1 2 TYT 38 175710 Bracket Asm Pivot Mower Rear 39 174714 Bracket Pivot Laser Lt 58 174930 Air Duct 60 ST...

Page 32: ...75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 55 63 77 61 22 27 26 6 113 18 51 5 18 6 85 52 30 32 32 30 52 11 85 80 4 3 81 84 82 145 79 16 96 26 26 26 89 90 27 51 48 150 151 202 49 47...

Page 33: ...5 16 18 Unc 53 105710X Link Clutch 55 105709X Spring Return Clutch 6 75 56 17060620 Screw 3 8 16 X 1 0 57 130801 V Belt Ground Drive 59 169691 Keeper Belt Span Ctr 61 17120614 Screw 3 8 16 x 875 62 8...

Page 34: ...TOR MODEL NUMBER 944 602190 STEERING ASSEMBLY 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 63 11 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 8...

Page 35: ...X7 8 X 16 Ga 29 17060612 Screw3 8 16x3 4 30 76020412 Pin Cotter 1 8 X 3 4 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 37 152927 Screw 38 139769 Insert Cap Strg 39 19133812 Washer 13...

Page 36: ...a 5 145006 Clip Push In 6 STD541437 Nut Hex w Ins 3 8 16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3 8 16 X 1 5 9 19131614 Washer 13 32 X 1 X 14 Ga 10 180186 Pan Seat 11 166369 Kno...

Page 37: ...44334 Sealant Tire 10 oz Tube 1 156369 Decal Fend STLT Oper 3 177278 DecalHoodRH 4 138047 Decal Batt Diehard 5 181659 DecalEngine 6 146046 Decal V Belt Drive Sch 7 181824 Decal Dash Pnl 8 170563 Decal...

Page 38: ...38 REPAIR PARTS TRACTOR MODEL NUMBER 944 602190 ENGINE 102 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 62 6 5 72 13 26 25 4 8 32 31 34 33 37 33 39 17 16 17 3 81 23 45 14 38...

Page 39: ...ew Thdrol 3 8 16x1 1 2 Tytt 23 169837 ShieldBRN DBRGuard 25 145996 ControlChoke 26 73920600 Nut Keps 3 8 24 UNF 29 137180 ArrestorSpark 31 157103 Tank Fuel 3 5 STL W O Sensor 32 161696 CapFuelGauge 33...

Page 40: ...45 144 147 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 129 92 131 130 92 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 153...

Page 41: ...lt Rdhd Sqn 3 8 16unc x 1 3 4 130794 Mandrel Assembly Includes Housing Shaft and Shaft Hardware Only Pulley Not Included 169583 ReplacementMower Complete 1 165892 Mower Deck Assembly 42 2 STD533107 Bo...

Page 42: ...42 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 REPAIR PARTS TRACTOR MODEL NUMBER 944 602190 LIFT...

Page 43: ...629 ID 7 125631X GripHandleFluted 8 122365X Button Plunger 11 139865 Link Lift Lh Fixed Length 12 139866 Link Lift Rh Fixed Length 13 STD624008 RetainerSpring 15 173288 Link Front 16 73350800 Nut Jam...

Page 44: ...44 REPAIR PARTS TRACTOR MODEL NUMBER 944 602190 PEERLESS PMST TRANSAXLE MODEL NUMBER 206 545C...

Page 45: ...Flanged Bushing 5 8 ID 35A 780197 Flanged Bushing 751 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad pkg of 2 39 786026 Dowel Pin 40 792076A Flat Washer 312 ID x 059W REF PART NO N...

Page 46: ...188 265 267 1 718 3 2 25 968 26 27 29 32 847 523 28 16 27 27 842 525 287 524 219 615 1026 1024 220 1026A 1035 965 943 750 865B 447A 15 250 252 447A 447 865 703 45 46 12 1017 552 691 20 89 22 212 929 8...

Page 47: ...1023 1023A 13 1022 1022 211 209 227 505 562 337 383 635 240 187 601 601 187A 385 387 918 788 628 914 125 1169 141 231 108 633 51A 51 135 418 672 98 105 1124 1126 1123 160 117 142 1128 150 131 987 130...

Page 48: ...851 334 474 74 1070 1005 332 75 1119 726 165 695 7 51 163 868 789 573 405 48 1022 358 ENGINE GASKET SET 1095 VALVE GASKET SET 23 363 3 163 276 51 7 20 51A 9 12 868 691 943 1022 842 524 883 883 1051 78...

Page 49: ...Shaft 133 499806 Float Carburetor 135 499803 Tube Fuel Transfer KEY PART NO NO DESCRIPTION 137 690994 Gasket Float Bowl 141 499807 Kit Choke Shaft 142 499808 Nozzle Carburetor 146 690979 Key Timing 1...

Page 50: ...Terminal Sparkplug 855 691011 Adapter Air 865 691012 Cover Air Guide 865A 691014 Cover Air Guide 865B 691015 Cover Air Guide 868 690968 Seal Valve KEY PART NO NO DESCRIPTION 883 690970 Gasket Exhaust...

Page 51: ...he face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted li...

Page 52: ...PRINTED IN U S A 181826 REV 1 4 23 02 RD...

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