Sears CRAFTSMAN 944.602131 Owner'S Manual Download Page 44

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REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.602131

BRIGGS & STRATTON ENGINE - - MODEL NUMBER 28R707, TYPE NUMBER 1147-E1

51A

883

176

1095 VALVE GASKET SET

1058 OWNER'S MANUAL

307

306

870

869

871

552

383

337

635

668

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

322

668

322

308

40A

759

758

757

761

524

842

523

287

847

525

505

562

404

614

404

616

227

691

718

146

810

733

741

761

32A

1019 LABEL KIT

Summary of Contents for CRAFTSMAN 944.602131

Page 1: ...LE LAWN TRACTOR Important Read and follow all Safety Rules and Instructions Before Operating This Equipment MODEL NO 944 602131 OWNER S MANUAL Assembly Operation Maintenance Service and Adjustments Repair Parts Sears Canada Inc Toronto Ontario M5B 2B8 ...

Page 2: ...r s recommendations for wheel weights or counterweights to improve stability Useextracarewithgrasscatchersorotherattachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT...

Page 3: ...w gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose trac tion disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible WARNING Do not co...

Page 4: ... used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearestauthorizedservicecenter department SeeREPAIR PARTS section of this manual LIMITED TWO 2 YEAR WARRANTY ON CRAFTSMAN TRACTOR RIDING EQUIPMENT For two 2 years from date of purchase Sears Canada Inc will repair or replace at Sears option free of charge parts which ...

Page 5: ...ring Wheel Steering Wheel Insert 1 Large Flat Washer Steering Boot Steering Extension Shaft Steering Wheel Adapter 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat Battery 2 Keys Slope Sheet Keys 1 Oil Drain Tube 1 Hex Bolt 1 4 28 x 1 1 4 1 Locknut 1 4 28 1 Locknut 1 2 20 ...

Page 6: ... Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat wa...

Page 7: ...dandremovefromthecardboardpack ing Remove the cardboard packing and discard Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on se...

Page 8: ... CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWERHOUSING intheService and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM A...

Page 9: ...could result in serious injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoi...

Page 10: ... off THROTTLE CHOKE CONTROL Used for starting and controlling engine speed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalintothebrake position GEARSHIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor LIFT LE...

Page 11: ...s approximately 1 1 2 to 4 The heights are measured from the ground to the blade tip withtheenginenotrunning Theseheightsareapproximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often a...

Page 12: ...oss any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you resta...

Page 13: ...f the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position Move attachment clutch to DISENGAGED position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below Insertkey...

Page 14: ... Engine Oil without oil filter 1 2 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section o...

Page 15: ...h the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced TRACTOR Always observe safety rules when performing any main tenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TOADJUSTBRAKE intheService...

Page 16: ...20 20 30 40 0 0 40 80 100 F C 32 60 30 Synthetic 5W 30 10W 30 5W 30 10W 30 C ERTIFIED A M E R I C A N PETOLEUM I N S T I T U T E A P I SERVICE S J C F E N E R GY CONSER V I N G SAE 5W 30 FOR GASOLINE ENGINES TO CHANGE ENGINE OIL See Figs 11 and 12 Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface Oil will d...

Page 17: ... gently on flat surface If very dirty or damaged replace cartridge Reinstall cartridge nut precleaner cover and secure with knob s IMPORTANT PETROLEUMSOLVENTS SUCHASKEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OFTHE CARTRIDGE DO NOT OILCARTRIDGE DONOTUSEPRESSURIZEDAIRTOCLEAN OR DRY CARTRIDGE CARTRIDGE NUT COVER KNOB FOAM PRE CLEANER PAPER CARTRIDGE COVER BASE FIG...

Page 18: ...etor replacement is required With engine cool remove filter and plug fuel line sec tions Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned Immediately wipe up any spilled gasoline CLAMP FUEL FILTER CLAMP FIG 15 CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished...

Page 19: ...gs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRAC TOR REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME TO INSTALL MOWER See Fig 16 Raise attachment lift lever to its highest position Slide mower unde...

Page 20: ...d Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adj...

Page 21: ... horizontal left to right whenwheelsarepositionedstraightforward removesteer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REPLACE MOTION DRIVE...

Page 22: ...y Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG 25 TO START ENGINE WITH A WEAK BATTERY See Fig 25 WARNING Lead acid batteries gen erat...

Page 23: ... a leaner fuel air mixture Turning the idle mixture valve out coun terclockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT DAMAGE TO THE NEEDLE VALVE AND THE SEAT IN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TIGHT PRELIMINARY SETTING Air cleaner assembly must be assembled to the carbu retor when making carburetor adjustments Be sure the throttle con...

Page 24: ...L SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it run until the fuel lines and carbur...

Page 25: ...lty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will 1 Weak or dead battery 1 Recharge or replace battery not start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty s...

Page 26: ... Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades us...

Page 27: ...ERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YO...

Page 28: ...28 REPAIR PARTS TRACTOR MODEL NUMBER 944 602131 ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 90 30 8 2 1 27 48 16 16 52 22 21 ...

Page 29: ...6 Ga w 16 wire red 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6 Ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign Delta Push In 33 140403 Key Ign 40 179720 Harness Ign 41 71110408 Bolt Blk Fin Hex 1 4 20 X 1 2 42 131563 Cover Terminal Red 43 178861 Solenoid 48 140844 Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Terminal Batter...

Page 30: ...TOR MODEL NUMBER 944 602131 CHASSIS AND ENCLOSURES 35 26 35 26 33 10 2 3 3 3 34 208 11 17 29 28 208 13 12 51 57 53 52 54 55 24 26 25 26 25 31 3 24 30 209 209 16 15 209 209 58 145 37 37 161 5 5 9 8 6 1 206 205 205 38 38 212 ...

Page 31: ...7 Grille Lens Asm 29 150209X599 Lens Grille Private label 30 169465X558 Fender Asm LT w o Shift 31 136619 Bracket Fender 33 179716X558 Footrest Pnt LH 34 179717X558 Footrest Pnt RH 35 72110606 Bolt RdHd Sht Sqnk 3 8 16 x 3 4 37 17490508 Screw Thdrol 5 16 18 x 1 2 Tyt 38 175710 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex W Ins 1 4 20 52 19091416 Washer 9 32 x 7 8 x 16 Ga 53 144697 Bracket...

Page 32: ...9 28 112 14 41 38 39 57 51 74 75 78 76 77 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 119 6 113 18 51 5 18 6 52 30 32 32 30 52 11 21 4 3 13 10 8 12 12 7 250 119 250 1 15 96 119 79 52 66 27 51 48 151 202 49 47 50 120 150 6 170 ...

Page 33: ...c x 2 3 4 40 175461 Spacer Split 395 X 59 Bzp 41 175556 Keeper Belt Idler 42 19131312 Washer 13 32 X 13 16 X 12 Ga 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grnd Drv Stl 49 123205X Retainer Belt Style Spring 50 STD523715 Bolt Hex Hd 3 8 16 x 1 1 2 51 STD541437 Nut Crown Lock 3 8 16 52 STD541431 Nut Crown Lock 5 16 18 53 105710X Link Clutch 7 66 55 105709X Spring Return Clu...

Page 34: ...RACTOR MODEL NUMBER 944 602131 STEERING ASSEMBLY 44 51 54 5 9 5 7 7 9 4 3 32 43 6 43 8 10 40 11 8 6 9 46 46 8 6 9 2 47 47 26 30 28 1 41 42 37 36 37 38 12 39 68 67 67 67 13 65 85 85 68 15 15 15 29 29 82 88 71 17 29 43 91 ...

Page 35: ...g Rod Tie Blk Lt 28 19131416 Washer 13 32 X 7 8 X 16ga 29 17060612 Screw 3 8 16x3 4 30 76020412 Pin 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5 8 Id Dash 37 152927 Screw TT 10 32 x 5 x 3 8 Flange 38 140045X428 Insert Cap Strg 39 19183812 Washer 9 16 ID x 2 3 8 OD 12 Ga 40 7810H Locknut Center 41 100711L Adaptor Wheel Strg 640 635id 42 145054X428 Boot Dash Steering 43 121749X Wa...

Page 36: ... 19171912 Washer 17 32 X 1 3 16 X 12 Ga 25 127018X Bolt Shoulder 5 16 18 X 62 1 24 16 15 12 13 17 25 4 3 8 9 7 8 9 7 11 2 6 22 21 5 10 5 14 1 127427 Seat 2 140551 Bracket Pnt Pivot Seat blk 3 71110616 Bolt Fin Hex 3 8 16 x 1 4 19131610 Washer 13 32 X 1 X 10 Ga 5 145006 Clip Push In Hinged 6 73800600 Nut Lock Hex 3 8 16 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3 8 16 X 1 1 2 9 1913...

Page 37: ...oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm 6 2 1 5 8 4 10 3 9 11 7 KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 12 146046 Decal V belt Dr Sch Tractor E 13 177109 Decal Panel Dash 14 136832 Decal V belt Schematic 42 eng 15 170563 Decal Warning Mower 16 149517 Decal Battery Danger Poison 20 176450 Decal HP Engine 138311 Decal Lift Handle 183185 Manual Owners En...

Page 38: ...169837 Shield Browning Debris Guard 29 137180 Arrestor Spark 31 109202X Tank Fuel 1 25 Fr 32 158990 Cap Asm Fuel 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Blk Fuel Line 44 17670412 Screw Hexwsh Thdrol 1 4 20x3 4 45 17000612 Screw Hex Wsh Thdrol 3 8 16 46 19091416 Washer 9 32 X 7 8 X 16ga 62 10040500 Washer Lock Hvy Hlcl Spr 5 16 72 7...

Page 39: ...nk Lift Lh 12 139866 Link Lift Rh 13 STD624008 Retainer Spring KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 175689 Trunnion Blk Zinc 18 73800800 Nut Lock W Wsh 1 2 13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3 8 24 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7...

Page 40: ...MOWER DECK 19 86 3 8 4 2 2 15 14 13 11 10 9 8 1 21 2 96 97 29 27 23 26 28 25 24 21 87 88 21 146 31 40 150 45 32 33 69 55 56 36 36 89 123 113 53 30 109 89 122 40 89 108 107 68 4 3 5 6 2 21 149 16 21 2 110 54 148 152 151 153 154 157 158 67 153 156 155 ...

Page 41: ...669 Rod Clutch Cable 3 8 158 17720408 Screw Hex Thd Cut 1 4 20 x 1 2 130794 Mandrel Assembly includes Housing Shaft and Shaft Hard ware Only Pulley Not Included 171665 Replacement Mower Complete 1 170280 Deck Asm Weldment 2 72140506 Bolt 3 138017 Asm Bar Anti Sway 4 169970 Bracket Sway Bar Deck 38 42 5 4939M Spring Retainer 6 178024 Bar Sway Deck 8 850857 Bolt 3 8 24 x 1 25 Gr 8 9 10030600 Washer ...

Page 42: ...42 REPAIR PARTS TRACTOR MODEL NUMBER 944 602131 DANA TRANSAXLE MODEL NUMBER 4360 139 ...

Page 43: ...lain 632 X 1 00 X 046 37 170987 Washer Plain 632 X 1 00 X 031 38 174255 Assy Gear Comb 12T 30T 39 124639X Shaft Idler 40 120472X Spacer 633 X 87 X 755 KEY PART NO NO DESCRIPTION 41 105928X Sprocket 9T 42 170988 Gear Bevel 36T 43 134394 Assy Kit Shim 750 Shaft 44 120473X Shaft Drive 45 142678 Gear Spur 12T 46 124641 X Gear Spur 20T 47 106589X Gear Spur 25T 48 120408X Gear Spur 28T 49 105937X Gear S...

Page 44: ... 1058 OWNER S MANUAL 3 307 306 1 2 870 869 871 552 383 13 337 635 7 9 8 10 668 REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 322 5 668 322 308 33 36 35 40 40A 45 45 42 34 26 27 25 27 28 24 759 758 757 761 46 43 22 15 20 12 4 524 842 523 287 847 525 505 562 404 614 404 616 227 691 718 146 810 733 16 741 761 32 29 32A 1019 LABEL KIT ...

Page 45: ...MANUAL 53 654 50 54 51A R 467 968 967 167 445 176 971 875 883 601 240 187 267 188 222 209 265 216 232 202 977 CARBURETOR GASKET SET 121 CARBURETOR OVERHAUL KIT 276 51 51 95 104 105 137 276 142 987 127 634 106 950 130 95 987 51 142 105 137 104 186 634 108 231 93 131 133 975 276 692 141 98 1091 94 127 125 106 108A 634A 141A 130A 95 987 93 131A 48 344 11 231 634A 93 137 ...

Page 46: ...BER 28R707 TYPE NUMBER 1147 E1 304 305A 37 73 1006 1005 455 75 78 934 74 1036 LABEL EMISSION 305 1044 1119 851 334 333 544 802 801 803 310 697 729 309 311 1090 797 579 176 51A 358 ENGINE GASKET SET 20 12 3 7 9 524 842 883 691 23 363 877 474 789 1051 510 783 513 503 668A 732 727 462 ...

Page 47: ...MBER 28R707 TYPE NUMBER 1147 E1 950A 130B 95A 987A 105A 137A 104A 634B 108B 231A 975A 276A 127A 955 51 147 955A 173 117 N ik k i 98A 133A 141B 125A 131B 977A CARBURETOR GASKET SET 121A CARBURETOR OVERHAUL KIT 137A 276A 51 51 95A 104A 105A 137A 276A 147 987A 127A 634B 231A 117 955 ...

Page 48: ...r Flywheel 78 690661 Screw Flywheel Guard 93 690602 Ø Bushing Throttle Shaft 94 498030 Idle Mixture Kit 95 691636 Ø Screw Throttle Valve KEY PART NO NO DESCRIPTION 95A 690718 Ø Screw Throttle Valve 98 495800 Idle Speed Kit 98A 694907 Idle Speed Kit 104 690525 Ø Pin Float Hinge 104A 694918 Ø Pin Float Hinge 105 231855 Ø Valve Float Needle 105A 694922 Ø Valve Float Needle 106 690577 Ø Seat Inlet 108...

Page 49: ...2 Spring Detent 697 690372 Screw Starter Motor 718 690959 Pin Locating 727 490324 Cover Starter Drive 729 691224 Clip Wire 732 691002 Screw Starter Drive Cover 733 691658 Screw Crankshaft Extension KEY PART NO NO DESCRIPTION 741 691284 Gear Timing 757 691714 Link Counterweight 758 692423 Counterweight 759 691239 Pin Counterweight 761 691096 Screw Counterweight 783 693713 Gear Pinion 789 695050 Har...

Page 50: ...50 SERVICE NOTES ...

Page 51: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Page 52: ...PRINTED IN U S A 183185 Rev 1 09 17 02 RH ...

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