Sears Craftsman 113.23161 Owner'S Manual Download | Manualshive

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Summary of Contents for Craftsman 113.23161

Page 1: ...e base You should record both model and serial number in a safe place for future use CAUTION I t Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully Sold by SEARS Par1 No 63592 4 f_t _ CRRFTSMRN_ IO INCH RADIAL SAW assembly operating repair parts ROEBUCK AND CO Chicago IL 60684 U S A Prlrll l in LJ S _ ...

Page 2: ...L Do f_ot wear loose clothing gloves neckbes or lewelrv r _ qs r_st watches to get caught in mowng parts Noasl_p footwear is _ecommended Wear protecbv_ 21 ha_ co murg to contain long hair Rol long sleeves alr _ th lbow 12 USE SAFETY GOGGLES Head Protection d t r Saf tv gogqh_s mLmt Cf ITI IJ y lth ANS Z87 1 Jr 22 rill tlr_les Also LlSf facP ot lust nlask If t Llttlrlq O H Idt_Orq t _ dLJ_ ty and L...

Page 3: ...a push st_ck for narrow or short work 7 Releasing workpiece before operation is complete not pushing the workpiece all the way past the saw blade 8 Failure to adjust the nose of the guard to just clear the workpiece KICKBACKS COMMON WAYS THEY CAN BE AVOIDED OR INJURY FROM THEM PREVENTED OR MINIMIZED 1 Avoiding any of the causes noted above 2 Keeping your face and body and observers always out of l...

Page 4: ...and _s not recommended Abraswe or cJt off wheels are used to saw marly different materials m lud_ng metals stone and glass 18 _ not postt on the arm so the operation you are performing permits the cutting tool to extend beyond the edges of the table 19 Never turn your radial arm saw ON before clearing the table or work surface of all objects tools scraps of wood etc except the workplece and relate...

Page 5: ...king material The four carriage bolts nuts flat washers and lock washers used to secure the saw base to shipping boards may be retained for mounting the saw 2 If any parts are missing do not attempt to assemble the Radial Saw plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly Mounting the Saw a After removing the two shipping boards place ...

Page 6: ...the carriage stop screw and Iockwasher PAC KING BLOCI f Remove and discard the two 5 16 inch hex head screws from underside of base These screws secure the motor during shipment o IE_ CRC M U_4DEPSIDE TC ZHO LOCATIOt4_ _X _ _H rPP I NIG SC _E Lc __ _ HEX HEAD SCRE _t fi Ir fr4 X i o t g CAUTION During the next operation be sure to hold the motor and carriage assembly parallel to the radial arm unt...

Page 7: ...e Supports NOTE R_ght and left hand table supports may be identified by the three keyholes in the table attaching surface of each support These keyholes are for attaching the table clamps and are located at the rear of the saw Also the angle of each support turns outward away from the saw base a Place one 5 16 inch split Iockwasher and one 11 32 inch plain washer on each of the four 5 16 18 x 3 4 ...

Page 8: ...lamp handle to make sure it is tight f Loosen the arm lock handle release the arm latch handle and loosen the carriage lock knob NOTE For safety reasons in accordance with the UL standard stops have been provided to prevent 360 rotation of the radial arm g Move the radial arm to the left against the stop Position the end of motor shaft over the table support as close as possible to rear support at...

Page 9: ...al arm over to the right hand table support and adjust it in the same manner Make sure all four table support attaching screws are tight TABLE SUPP PT LEFT H AND FRONT SUPPORT ATTACHING SCRE J j J TABLE SUPPORT RIGHT HAND 1 RBOR V_RENCH n Loosen the bevel lock knob pull out on bevel index knob and rotate the motor and carriage assembly until the swivel index knob indexes the motor with the shaft m...

Page 10: ...RT L _LIl R H _A_E U _I 1111 SUPPORT I _ _ PLAIN WASHER o o LEVELING SCRE_ _ LOCKWASHE I 4 IN At this time the front table should be checked and adjusted at the center position as follows 1 Move the carriage to maximum rear position 2 Using one edge of the rear table board as a straightedge place the board on the front table REAR TABLE _CENTEP HOLD DO _N SCPEW 3 Sight between edge of rear table an...

Page 11: ...raming or combination square must be true see start of Unpacking and Pre assembly section on page 5 for checking method When the blade is moved back and forth on the radial arm the saw tooth A should just touch the square at all positions If saw tooth A does not touch the square at all points make the following adjustments LLI 1 If saw tooth A moves away from the square when moving the blade from ...

Page 12: ... t RADIAL ARM 4 Installing Remaining Table Boards 5 a Place the rip fence against rear edge of front table place rear table against fence Slide them into position so that ends are even with front table b Engage a table clamp in the exposed keyhole in each table support and tighten the two clamps to secure rear table BACK Installing the Guard Attach the guard assembly and secure it by tightening th...

Page 13: ... hand b Lock the radial arm by tightening the arm lock handle fully hand tight 3 Carriage Pivot Two controls are used in this operation They are swivel index knob 2 and yoke clamp handle 1 The swivel index knob automatically indexes the yoke at each 90 position and both 0 positions Lift the knob to release it The yoke clamp handle locks the yoke to the carriage in any position Push the handle to t...

Page 14: ...l_ _ tl 4 2c _ 2 s ir_ nEX HO MOTOR POSITIONING GUARD ANTIKICKBACK AND SPREADER ASSEMBLY FOR RIPPING WARNING NEVER POSITION THE GUARD OR ANTIKICKBACK ASSEMBLY WITH THE POWER ON NEVER POSITION THE ANTI KICKBACK PAWLS BY GRASPING THE PAWLS OR SPREADER GUARD _CLAMP i SCREW 1 INFEED PIECE DIRECTION OUTFEED SIDE NOSE OF MINIMUM GU RD GUARD CLEAbkNCE The blade guard is positioned by Ioosemng the guard c...

Page 15: ... of performing innumerable cuts with sufficient accuracy to satisfy discriminating wood working requirements Basic saw operations are summarized into six categories explained and illustrated in the following paragraphs A manual entitled The Radial Saw is available at your nearest Sears Retail Store or Catalog Order House and contains considerable data and project ideas applicable to the radical sa...

Page 16: ... BY USING THE SAW IT WILL BE NOTICED THAT WHEN PULLING THE SAW TOWARD YOU DURING CROSSCUTTING THE BLADE TENDS TO FEED ITSELF THROUGH THE WORK DUE TO THE ROTATION OF THE BLADE AND THE DIRECTION OF THE FEED THEREFORE THE OPERATOR SHOULD DEVELOP THE HABIT OF HOLDING HIS RIGHT ARM STRAIGHT FROM THE SHOULDER TO THE WRIST OPERATION NO 2 MITER CROSSCUT Mtter crosscuttmg is the process of sawing a board a...

Page 17: ... it must have a reasonably straight edge in order to make sliding contact with the fence Also the work must make solid contact w_th the table so that it will not wobble Provide a straight edge even if this means temporary nailing of an auxiliary straight edged board to the work If the workpiece is warped turn the hollow side down 3 Always use the saw guard and make sure the anti kickback rod is co...

Page 18: ... THE PLUG TO OR FROM THE OUTLET WARNING IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS IN PROXIMITY TO PLUMBING OR OUT OF DOORS IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE If power cord ts worn or cut oi clamaged in any way have it replace...

Page 19: ... motor circuit is fused differently from recommendations Overloading can occur if you feed too rapidly or if your saw is misaligned so that the blade heels Do not use a fuse of greater capacity without consulting a qualified electrician 5 Although the motor is designed for operation on the voltage and frequency specified on motor nameplate normal loads will be handled safely on voltages not more t...

Page 20: ...ecessary to adjust the forward five column adjusting screws that pass through the flanges on the right and left hand column supports as follows a While rotating the elevation crank tighten the five column adjusting screws slightly at the forward edge of column supports Each screw should be tightened only slightly and each one the same amount until a slight resistance can be felt when rotating the ...

Page 21: ...rew and tighten the front arm latch screw Recheck blade travel and repeat if necessary When the adjustment is correct both arm latch screws should be snug against the arm latch handle but not tight enough to bind the handle Tighten the set screws to secure the arm latch screws Adjust the indicator scale as described in paragraph Squaring the Crosscut Travel under Alignment Instructions 9 After the...

Page 22: ...el with the radial arm An adjustment will seldom be necessary however it may be accomplished as follows 1 Loosen the carriage lock knob move the carriage out to the forward end of radial arm and tighten carriage lock knob t2 3 _4 Locate the index plate locking screw at the rear of the yoke assembly Turn the locking screw outward at least 1 4 inch from the tight position This frees the index plate ...

Page 23: ...crosscutting except to a lesser or greater degree depending upon the angle of the cut rouo KERR _ _ _ _ _ _ EDGES _ DIRECTION OF _ __ BLADE TRA EL WIDE CtJT HEELING _ _ _z _ t KERF TO RIGHT _ DIRECTIC r OF _ __c r ATTEMPTED c In Ripping 1 Heeling to the right will force the workpiece against the rip fence 2 Heeling to the left will force the workpiece away from the fence d Out Ripping The exact re...

Page 24: ... right as required to take up all looseness 14 While holding the head of eccentric screw tighten the nut Correct adjustment exists when there _s no play between the carriage and radial arm and yet the carriage moves freely t5 Adjust the other carriage bearing in the same manner 16 Install the left hand carriage cover with two screws ECCENtrIC SCRE ECCEI J T_ IC _ _FE ___I __ _L1 _ BEA_It J 2 d d I...

Page 25: ... below b Always wipe the area clean with a shop towel or clean cloth prior to applying the lubricant c Apply lubricant as follows 1 Remove the left hand carriage cover and apply a few drops of oil along the swivel index pin only if the pin has a tendency to stick Use the oil sparingly to prevent it from getting on ball bearings or races 2 A light film of oil should be wiped on the face of the colu...

Page 26: ...n systems Incorrect fuses in power line Low voltage will not trip relay Starting relay not operating Motor overloaded Improper cooling Air circulation restricted through motor due to sawdust etc 1 Burned relay contacts due to extended hold in periods caused by low line voltage etc 2 Open relay cotl 3 Loose or broken connections in motor terminal box 1 Starting relay not operating 2 Voltage too low...

Page 27: ... STD 551108 16 63538 17 STD 510807 Guard Bar Anti Kickback Gu de Ant Kickback Washer 13 64 x 5 8 x 1 32 Screw Type T Pan Hd 10 32 x 3 8 Screw Wing Nut Hex 5 16 18 Pawl Anti Kickback Ring Retaining Spreader Bearing Screw Guard Clamp Nut Square 5 16 18 x 9 16 x 7 32 Nut Hex 8 32 Lockwasher External Tooth No 8 Clamp Guard Screw Mach Pan Hd 8 32 x 1 2 j _ _ 13j J J J J J J 7 8 10 11 Always order by Pa...

Page 28: ... l 25 24 26 SEE FIG 6 I FOR EXPLODED IE q Figure 2 PARTS LIST FOR CRAFTSMAN 10 INCH RADIAL SAW MODEL NUMBER 113 23161 t SEE FIG 4 FOR EXPLODED lEA 8 4 5 J __J SEE FIG 1 FOR EXPLODED VIEW 14 18 hOP E_PLODED IE Q ml Q ...

Page 29: ...3 x 3 4 x 5 16 Trim Arm Screw No 6 32 x 1 4 Type 23 Pan Hd Slotted Arm Radial Panel Front Trim Lockwasher 5 16 Screw 5 16 18 x 1 2 Hex Hd Cap Guard Asm See Figure 1 E Ibow Key Part No No Description 16 63062 17 62445 18 60175 19 30495 20 3540 21 448905 22 63034 23 63035 24 63037 25 STD 502503 26 63036 27 60261 28 60265 63591 63592 Wrench Shaft Collar Saw Blade Blade Saw 10 Nut Shaft Wrench Arbor S...

Page 30: ...o Q me 3 Q 49 48 47 46 _ 31 32 33 34 29 30 _ _ 29 38 Figure 3 f35 11 12 1 37 ...

Page 31: ...Ind Hd Bearing Carriage Plug Brass Cover Carriage R H Knob Carriage Lock Carriage Plate Index Key Part No No 25 60289 26 60055 27 63045 28 STD 5512O6 29 STD 600602 30 63467 31 63518 32 6O267 33 60256 34 63515 35 63003 36 STD 523710 37 STD 551131 38 STD 551043 39 63588 40 63011 41 63010 42 63323 43 37935 44 63044 45 63027 46 63006 47 63007 48 63009 49 63507 50 STD 551031 51 STD 551062 Description R...

Page 32: ...22 25 11 10 9 jl PARTS LIST FOR CRAFTSMAN 10 INCH RADIAL SAW MODEL NUMBER 113 23161 18 19 J 24 Figure 4 13 Q lit 13 Q U J ...

Page 33: ...er 5 16 Screw Mach 5 16 18 x 3 4 Hex Hd Table Support R H Lockwasher 1 4 Nut Hex 1 4 20 Nut T Clamp Table Key Part No No Description 17 63042 18 6O035 19 63041 20 21 22 23 24 25 26 27 28 29 3O 60034 STD 541525 9416187 Tube Assembly Elevation Screw Mach 1 4 28 x 1 3 4 Hex Hd lnd Support Assembly Column Includes Key Nos 20 and 21 Screw Mach 1 4 28 x 7 8 Hex Hd lnd Nut Lock 1 4 28 Screw 5 16 18 x 3 4...

Page 34: ...ription 63507 1 STD 600602 2 63533 3 65000 4 65002 5 65003 6 STD 551012 7 STD 522503 8 65001 Complete Motor Assembly Screw Type 23 Pan Hd No 6 32 x 1 4 Cover and Nameplate Drum Brake Shoe Brake Housing Brake Washer 17 64 x 1 2 x 1 32 Screw Mach Hex Hd 1 4 20 x 1 2 Spring Brake Standard Hardware Item May be Purchased Locally Any attempt to Repair This Motor May Create a HAZARD Unless Repair is Done...

Page 35: ...210 7 63583 8 STD 551025 9 10 63406 11 Complete Radial Arm Cap Assembly Knob Elevation Crank Shaft Crank Knob Washer Knob Ring Retaining tCrank Lift Pin Roll 1 8 x 1 Retainer Shaft Washer 505 x 1 x 1 32 t Cap Radial Arm Collar Thrust t Shaft Lift Standard Hardware Item May be Purchased Locally tPurchase as part of Part No 63183 Cap Assembly Radial Arm t E _ I ...

Page 36: ...ch radial saw will be found on a label attached to your saw at the front of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER MODEL NUMBER 113 23161 PART DESCRIPTION NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically tr...

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