Sears 415.23668310 Owner'S Manual Download Page 26

Troubleshooting (continued)

Problem

Burner(s) will not  light 
using ignitor.

Burner(s) will not
match light.

Low flame, drop in gas 
flow.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

Possible Cause

PIEZO PUSH-BUTTON AND ROTARY:

• Push-button sticks at bottom.

• Rotary knob rotates without clicking.

• Sparking between ignitor and electrode.

• See “

GAS ISSUES

:” on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

Prevention/Solution

• Replace ignitor.

• Replace knob.

• Inspect wire insulation and proper connection. Replace wires if 

insulation is broken.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off control and tank knobs, wait 30 seconds, turn tank knob 

on slowly, light grill. If flames are still low, turn off control and 
tank knobs and disconnect regulator. Reconnect regulator, turn 
tank knob on slowly, light grill.

• Turn off control and tank knobs and disconnect regulator. 

Reconnect regulator, turn on tank knob slowly, light grill.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in 

position and let fire burn out. After grill cools, remove and clean 
all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See 

burner cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. 

Try a second LP dealer.

26 • 464622013

Summary of Contents for 415.23668310

Page 1: ...Model 464622013 Sep 18 12 OWNER S MANUAL _____ _____ _____ PRODUCT NAME BBQ Pro 2 Burner Gas Grill Product Code 23668 0 05032618 0 Model 415 23668310 UPC Code 047362462206 Date of purchase...

Page 2: ...n must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and...

Page 3: ...rt purchase Your newBBQ Pro product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection...

Page 4: ...ntly activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety...

Page 5: ...he meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an...

Page 6: ...the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before addin...

Page 7: ...eel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to he...

Page 8: ...by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in u...

Page 9: ...uring leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are...

Page 10: ...close LP tank valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3...

Page 11: ...efore moving LP cylinder from specified operation position Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP...

Page 12: ...electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF position To check valves first push in knobs and rel...

Page 13: ...d heat diffuser Under grill remove grease cup disconnect ignitor wire from burner Inside grill remove burner assembly A clean ceramic portion of electrode with rubbing alcohol and a swab Clean outside...

Page 14: ...1 RIGHT BACK LEG STRAIGHT G208 0066 W1 9 1 RIGHT FRONT LEG CURVED G208 0065 W1 10 2 EXTENDER G208 0012 W1 11 1 FRONT PANEL G208 3700 W1 12 2 BACK BRACE G208 0038 W1 13 1 AXLE ROD G305 0023 W1 14 2 WH...

Page 15: ...PARTS DIAGRAM 464622013 15 1 2 12 7 8 10 9 5 6 4 11 14 15 13 35 29 32 31 34 16 21 19 17 27 26 25 28 24 3 22 18 20 23 4 25 26 27 30 33...

Page 16: ...nd 1 10 24 flange nut Tighten screw Attach support bracket oriented as shown in the second hole from bottom of leg with 2 hinge pins and 2 hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 10 24 Flange N...

Page 17: ...s and 4 10 24 flange nuts each Wheels Turn assembly upside down Insert axle rod through wheel legs and other wheel Axle rod should pass through top hole as oriented A of leg Face cone side of each whe...

Page 18: ...4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 2 10 24x1 2 machine screws Attach ignitor to control panel using the stamped nut provided NOTE if your gr...

Page 19: ...brace and secure with 1 10 24x3 8 wing screw 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 Hook tank exclusion wires onto front panel brackets attach other end to back brace with 2 8x3 8 sheet...

Page 20: ...ews attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 4 10 24x2 machine screws 4 5x15 fiber washers and 4 10 24 flange nuts C Push control knobs onto valve stems C...

Page 21: ...to back of leg with 2 1 4 20x1 1 4 machine screws and 2 1 4 20 flange nuts B Repeat above steps for other side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1...

Page 22: ...s to back of lid using 4 10 24x1 2 machine screws 8 5x15 fiber washers and 4 10 24 flange nuts Do not fully tighten screws Hinge should curve downward when properly installed B 5x15 Fiber Washer Qty 8...

Page 23: ...inside lower hinges Secure using 2 hinge pins and 2 hitch pins Tighten upper hinge screws 13 Heat Diffuser and Cooking Grate Place heat diffuser into firebox Align the slots on heat diffuser to heat...

Page 24: ...ake sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in up...

Page 25: ...rn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecti...

Page 26: ...nspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off...

Page 27: ...NOTES 464622013 27...

Page 28: ...Made in Hecho en CHINA Distributed by Sears Roebuck and Co Hoffman Estates IL 60179 See our extensive assortment of outdoor living products on line at www sears com and www kmart com...

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