Hydraulic Hand Pump
Operating Instructions
Page 10
5. Carefully remove the wrapping from the stick and avoid contaminants such as sand or dirt from contacting
the stick. Properly discard the wrapping.
6. Put the stick into the Sealant Barrel #3.
If the stick is a tight fit, scribe the stick along its length so air trapped in the Sealant Barrel #3 can
escape past the stick
.
7. To make sure that no air gets trapped between the head assembly and the Sealant Barrel #3, push the
product forward by closing the By-Pass Valve #7 and stroke the Handle #10 until the product is level with
the end of the Sealant Barrel #3. Remove any excess product with a putty knife so the product is level
with the end of the Sealant Barrel #3.
8. Wipe any excess product from the outside and the threads of the Sealant Barrel #3 with a mild solvent
and a clean cloth. Take care not to contaminate the product.
9. Replace and tighten the head assembly onto Sealant Barrel #3.
If the product is being changed, place the Giant Buttonhead Coupler #17G into an empty bucket
and stroke the Handle #10 until the new product is seen extruding from the Giant Buttonhead
Coupler #17G.
10. Open By-Pass Valve #7 one full turn.
11. Wipe any excess sealant from the outside of the Hydraulic Hand Pump with a mild solvent and a clean
cloth.
The Hydraulic Hand Pump is now ready for use.
To Load a Grease Bag or Gun-Pack
The Hydraulic Hand Pump must be prepared for loading as previously instructed with the Piston
Assembly #2 at the top of the Sealant Barrel #3 and the By-Pass Valve #7 opened.
Follow these instructions:
1. Place the Hydraulic Hand Pump on the floor in an upright position with the Sealant Barrel #3 at the top.
2. Clean off any contaminants such as sand or dirt from the Handle #10.
3. Place the Handle #10 so it is centered on the Piston Assembly #2 then push the Piston Assembly #2 to
the bottom of the Sealant Barrel #3.
NOTICE: be very careful not to scratch or score the inside of the Sealant Barrel #3.
4. Return the Handle #10 to the Fulcrum Assembly #9.
5. Clean any contaminants such as sand or dirt from the outside of the bag then cut the end off the bag and
discard properly.
6. Slide the bag, opened end first, into the Sealant Barrel #3 then as you pull the bag out, use your fingers to
squeeze the contents of the bag into the Sealant Barrel #3.
NOTICE: DO NOT leave the bag or any other foreign material in the Sealant Barrel #3.
Keep air pockets to a minimum.
7. To make sure that no air gets trapped between the head assembly and the Sealant Barrel #3, push the
product forward by closing the By-Pass Valve #7 and stroke the Handle #10 until the product is level with
the end of the Sealant Barrel #3. Remove any excess product with a putty knife so the product is level
with the end of the Sealant Barrel #3.
8. Replace and tighten the head assembly onto Sealant Barrel #3.
