SealMaster SK300 Owner'S Manual Download Page 1 | Manualshive

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Summary of Contents for SK300

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Page 2: ...uals Current SANDPUP_TRAILER_V2 0_JULY2019 docx SANDPUP TRAILER SKID UNITS Owner s Manual Version 2 0 Issue Date July 2019 Effective Date May 2019 Version Date Changes Approval 1 0 Original Issue 2 0 7 19 New Format and Updates DS ...

Page 3: ... ENGINE 7 3 START TO PUMP MATERIAL 9 4 START THE SPRAY WAND 10 5 WATER FLUSH 12 MAINTENANCE SCHEDULE 13 MAINTENANCE SCHEDULE 13 TROUBLE SHOOTING GUIDE 15 WIRING DIAGRAMS 17 ELECTRIC BRAKES AND RUNNING LIGHTS 17 TANK CAPACITY CHART 18 MATERIAL DEPTH AND GALLON VOLUME 18 MACHINE PICTURES AND PARTS LIST 19 PARTS LIST PICTURE 1 20 PARTS LIST PICTURE 2 21 PARTS LIST PICTURE 3 22 PARTS LIST PICTURE 4 24...

Page 4: ..._______________________________ Acceptance Date ________________ City _____________ State______ Zip _______ CORRESPONDENCE All Correspondence regarding this equipment as well as general correspondence should be addressed to ThorWorks Industries Inc PO Box 2277 Sandusky OH 44870 In referring to the equipment kindly state the Model Number Serial Number and any part number involved ...

Page 5: ...ed SealMaster representative Any claims for defective material or workmanship must be made prior to the expiration of thirty 30 days from the date failure occurs and in all cases prior to the expiration of the warranty period of one 1 year It is the intent of this paragraph to limit SealMaster s liability solely to the cost of replacement parts F O B factory or at the option of SealMaster to repai...

Page 6: ...units operation Shut down compressor engine prior to refilling the gas tank Replace any hoses that show signs of wear fraying or splitting Be sure all fittings and joints are tight and leak proof Do not do maintenance work on the unit while in operation The unit should not be left unattended when running CAUTIONS Keep hands feet and clothing away from moving parts Do not operate the machine withou...

Page 7: ... TRAILER SKID UNIT APPLIES TO SANDPUP TR 300 OPERATING INSTRUCTIONS STARTUP HYDRAULIC AGITATION 1 BEFORE STARTING THE ENGINE Make sure the agitator control valve H2 is in the neutral position H2 AGITATOR CONTROL ...

Page 8: ...ANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS STARTUP COMPRESSOR 1 BEFORE STARTING THE ENGINE Move the Pilot Unloader valve knob to the Up position before starting the engine After the engine has warmed up swing the lever back Down DOWN UP ...

Page 9: ... choke levers to the on position Set the engine on off switch to on position Pull start the engine The engine will run full throttle until the two air tanks are charged The compressor gauge will show tank pressure of 125psi Once the engine drops back to idle the unit is ready to start pumping material ENGINE PULL START HANDLE CHOKE FUEL ON OFF SWITCH 23 ENGINE ...

Page 10: ...toff and choke levers to the on position Set the throttle lever at open Set the engine on off switch to on position Pull start the engine It is important that when you are done running the engine that the fuel shutoff lever is turned to the off position This keeps gasoline from mixing with oil as you are driving Refer to the engine manual CHOKE FUEL ON OFF SWITCH ENGINE THROTTLE ENGINE PULL START ...

Page 11: ...p A7 and the volume GPM of material flow The regulator s factory setting is 80 psi It controls the spray pressure of the material pump A7 2 It is only necessary to open the pump air control valve A6 part way 1 4 to 1 2 is adequate 3 NOTE Opening all the way will cause the material pump A7 to consume more air than the compressor can produce which will cause the air pressure to drop A7 MATERIAL PUMP...

Page 12: ...material determines how much pressure is needed to properly atomize the material only use enough pressure to atomize the material This will reduce overspray 3 Adjust the pressure setting on regulator water trap A5 to get a proper spray pattern To do this turn the knob on top of the regulator in for more or out for less pressure When the material is coming out of the spray tip 80 70 P30 you will fe...

Page 13: ...PUP TRAILER SKID UNIT APPLIES TO SANDPUP TR 300 AND SK 300 OPERATING INSTRUCTIONS M2 BASKET STRAINER A6 PUMP AIR CONTROL VALVE M6 SPRAY WAND VALVE P10 WATER CHECK VALVE M5 MAIN TANK VALVE M3 WATER FLUSH VALVE ...

Page 14: ... M3 that is on the basket strainer M2 4 Open pump air control valve A6 and your spray wand valve M6 Pump until water runs clear 5 On basket strainer M2 is a water check valve P10 this helps keep sealer from flowing into the water tank if you leave the valve open Do not rely on this check valve always close the water flush valve M3 6 If you do not have the water option close main tank valve M5 Remo...

Page 15: ...gine and compressor manuals MAINTAIN 8 HRS 1 WEEK 1 MONTH 6 MONTHS 1 YEAR CHECK ENGINE OIL LEVEL CHANGE ENGINE OIL CHECK COMPRESSOR OIL LEVELS CHANGE COMPRESSOR OIL INSPECT COMPRESSOR AIR FILTER CHANGE COMPRESSOR AIR FILTER DRAIN WATER FROM COMPRESSOR DRAIN WATER FROM REGULATOR TIGHTEN V BELT REPLACE V BELT CHECK BREAKAWAY BOX BATTERY CHECK TIRE PRESSURE ...

Page 16: ...al MAINTAIN 8 HRS 1 WEEK 1 MONTH 6 MONTHS 1 YEAR 2 YEARS CHECK HYDRAULIC OIL LEVELS CHANGE HYDRAULIC OIL CHANGE HYDRAULIC OIL FILTER CLEAN HYDRAULIC SUCTION STRAINER CHECK CHAIN SPROCKET DRIVE CHECK AGITATOR DRIVE SYSTEM TIGHTEN CHAINS SET SCREWS INSPECT ALL HOSES Use a good quality AW68 hydraulic oil with a rating of 352 SUS 100 F Do not use a 150 rated hydraulic oil as it is too light ...

Page 17: ... TO OWNER S MANUAL OPERATING INSTRUCTIONS REFER TO OWNER S MANUAL FUEL IN OIL CRANKCASE FUEL SHUT OFF VALVE IN OFF POSITION WHEN FINISHED BASKET STRAINER IS PLUGGED UNPLUG AND CLEAN PLUMBING LEADING TO PUMP IS PLUGGED UNPLUG AND CLEAN PUMP WORN NEEDS NEW BALLS AND BALL SEATS REPLACED MATERIAL TOO THICK THIN WITH WATER AIR VALVE IS STUCK CLEAN AND LUBRICATE NO AIR TO PUMP CHECK COMPRESSOR VALVES AN...

Page 18: ...GGING CHAINS NOT CONTACTING SPROCKETS PROPERLY OPTIONAL HYDRAULIC AGITATION DOES NOT ROTATE POSSIBLE CAUSES SOLUTIONS SURGE TANK PLUGGED CLEAN OUT TANK DIAPHRAGM PUMP BALL OR SEAT REPLACE AS NEEDED CHECK VALVE IS DAMAGED INSPECT BALLS AND BALL SEATS MATERIAL CHUNKS EMPTY TANK FLUSH WITH WATER AND CLEAN TANK EXCESSIVE SAND LACK OF SEALER VISCOSITY MODIFIER CHAIN TENSION IMPROPERLY ADJUSTED ADJUST C...

Page 19: ...17 WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS WHITE BLUE BLUE BLUE BLUE BLUE BLACK GREEN BROWN BROWN YELLOW BROWN BROWN GREEN BROWN BROWN YELLOW BROWN BROWN WHITE WHITE ...

Page 20: ...4 MATERIAL DEPTH 300 GALLONS 41 x54 INCHES GALLONS INCHES GALLONS 1 2 25 197 2 6 26 206 3 10 27 216 4 15 28 225 5 21 29 233 6 28 30 242 7 35 31 250 8 42 32 258 9 50 33 266 10 58 34 274 11 67 35 281 12 75 36 287 13 84 37 293 14 93 38 298 15 102 39 303 16 112 40 307 17 121 41 309 18 130 42 19 140 43 20 150 44 21 159 45 22 169 46 23 178 47 24 188 48 ...

Page 21: ...AND PARTS LIST PICTURE 1 P21 TORSION AXLE P20 AMBER MARKER LIGHTS P22 MANHOLE COMPONENTS P11 TIRE WHEEL ASSEMBLY P2 PINTLE EYE COUPLER BALL HITCH P17 SAFETY CHAIN P18 HOOK P1 JACK ASSEMBLY P3 SAFETY BREAK AWAY P19 TRAILER PLUG P23 AGITATOR RUBBER P24 BACKING STRIP P15 P16 TAIL LIGHTS ...

Page 22: ...AGITATOR RUBBER P24 P72000B012 2 BACKING STRIP PARTS LIST TRAILERS ONLY ITEM PART QTY DESCRIPTION P1 P551A008 1 JACK ASSEMBLY P2 P553A008 2 5 16 BALL HITCH P2 P646A003 PINTLE EYE COUPLER P3 P518A004 1 SAFETY BREAKAWAY KIT P11 P514A017 2 TIRE WHEEL ASSEMBLY P15 P516A025 1 LEFT SIDE TAIL LIGHT P16 P516A024 1 RIGHT SIDE TAIL LIGHT P17 P531A004 2 SAFETY CHAIN P18 P517A002 2 HOOK PART OF SAFETY CHAIN P...

Page 23: ...RE 2 PARTS LIST PARTS LIST PICTURE 2 ITEM PART QTY DESCRIPTION P6 P50137B009 2 BEARING SEAL P5 P432A003 2 FLANGE BEARING 1 1 4 BORE P25 P50137B008 2 BEARING PLATE P9 P596A001 1 WATER TANK OPTIONAL ON TR 300 P6 BEARING SEAL P5 FLANGE BEARING P25 BEARING PLATE P9 WATER TANK ...

Page 24: ...A002 2 FLANGE BEARING 1 BORE P7 P426A001 1 SPROCKET 1 BORE P26 P1038A000 1 40 CHAIN ROLLER SOLD PER FOOT P1035A001 1 40 MASTER LINK P27 P50000A004 1 HAND CRANK ASSEMBLY SPROCKET P8 FLANGE BRG 1 BORE 16 FLANGE BRG 1 BORE P7 SPROCKET 1 BORE 17 SPROCKET 1 BORE P26 CHAIN AND MASTER LINK 18 CHAIN AND MASTER LINK P27 HAND CRANK ASSEMBLY 22 HAND CRANK P4 SPROCKET 1 1 4 BORE 17 SPROCKET 1 BORE ...

Page 25: ...AIR CONTROL VALVE P29 SUCTION HOSE A5 REGULATOR WATER TRAP FILTER M1 MATERIAL HOSE FEED VALVE M6 SPRAY WAND VALVE P30 SPRAY TIP 80 70 M4 SURGE TANK P14 SPRAY WAND P13 HOSE 3 4 P12 REEL A1 AIR COMPRESSOR ENGINE P28 HOSE COUPLER A2 PILOT UNLOADER VALVE A3 PRESSURE GAUGE P31 SAFETY RELIEF VALVE P10 WATER CHECK VALVE M3 WATER FLUSH VALVE ...

Page 26: ...TROL VALVE 1 4 BALL BRASS A7 P640A060 1 DIAPHRAGM PUMP MATERIAL 1 ARO M1 P397A001 1 SPRAY HOSE FEED VALVE 3 4 BALL M2 P50147B004 1 BASKET STRAINER ASSEMBLY M3 P397A009 1 WATER FLUSH VALVE 1 2 BALL M4 P30003E 1 SURGE TANK M5 P397A002 1 MAIN TANK VALVE 2 M6 P397A010 1 SPRAY WAND VALVE 3 4 BALL STEEL P10 P398A001 1 WATER CHECK VALVE OPTIONAL ON TR 300 P12 P901A001 1 HOSE REEL P13 P754B026 1 3 4 HOSE ...

Page 27: ...1 HYDRAULIC PUMP H2 P472A016 1 AGITATOR CONTROL VALVE H3 P474A078 1 HYDRAULIC AGITATOR MOTOR H4 P599A003 1 HYDRAULIC OIL TANK H5 P498A004 1 COUPLING 1 1 4 BORE WITH 3 8 KEY COUPLING 1 BORE WITH 1 4 KEY H6 P498A010 1 PUMP SHAFT COUPLING H6 PUMP SHAFT COUPLING H1 HYD PUMP H5 DRIVE COUPLING H3 HYD AGITATOR MOTOR H2 AGITATOR CONTROL VALVE H4 HYD OIL TANK ...

Page 28: ...ALVE H4 P599A003 1 HYDRAULIC OIL TANK H7 P458A022 1 HONDA ENGINE GX160 H8 P630A035 1 JAW COUPLER 3 4 BORE WITH 3 16 KEY P630A045 1 JAW COUPLER 1 2 BORE WITH 1 8 KEY P631A005 1 COUPLER INSERT FOR JAW COUPLER H9 P408A004 1 SUCTION STRAINER HYD TANK H10 P604A018 1 PUMP MOUNT BRACKET H1 HYD PUMP H2 AGITATOR CONTROL VALVE H4 HYD OIL TANK H7 ENGINE H9 SUCTION STRAINER H8 JAW COUPLERS INSERT H10 PUMP MOU...

Page 29: ... PISTON WITH O RING U CUP P975A043 67164 1 O RING 3 32 X 1 1 8 O D P975A047 Y325 119 1 O RING 1 16 X 1 1 8 O D P975A048 Y325 22 1 O RING 3 32 X 1 3 8 O D P975A049 Y325 123 2 O RING 1 8 X 1 2 O D P975A050 Y325 202 2 DIAPHRAGM CHECK VALVE P975A051 95845 2 GASKET P975A053 96172 1 FML 2 GREASE P975A056 94276 1 MATERIAL PUMP REBUILD KIT P975A059 637459 1 DIAPHRAGM HYTREL P975A004 96267 C 2 SEAT HYTREL ...

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