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VS4910

InstructIons for: 

PETROL ENGINE SETTING 

/LOCKING KIT - 

ALFA ROMEO 1.4, 1.6, 1.8, 2.0

TWIN SPARK, 2.0JTS - BELT DRIVE

 

Model no

:

 VS4910

 

WARNING! 

Wear approved eye protection. Wear appropriate Personal  

 

 

Protective Equipment. A full range of Personal Protective Equipment  is available  

 

from your sealey dealer.

 

WARNING! 

Ensure that Health & safety, Local Authority regulations and  

 

 

general workshop practice regulations are adhered to when using tools.

 

DO NOT 

use tools if damaged.

 

Maintain tools to ensure that they are in an adequate condition for safe use   

 

and optimum performance.

 

Ensure that a vehicle that has been raised by a jack is adequately supported.  

  use axle stands.

 

DO NOT 

attempt to start or move a vehicle whilst in gear and with timing    

 

devices fitted. 

 

Wear suitable clothing to avoid snagging. 

DO NOT 

wear jewellery. tie back   

 

long hair. 

  Account for all tools, parts and components being used. 

DO NOT 

leave  

 

 

these in or near the engine. return tools to suitable storage after use.

 

When not in use, store in a safe, dry childproof place.

 

Keep children and unauthorised persons away from the work area.

 

IMPORTANT! These instructions are provided as a guide only. Always   

 

refer to the vehicle manufacturer’s service instructions or a proprietary  

 

manual to establish the correct procedure and data. 

 

WARNING! 

The warnings, cautions and instructions in this manual cannot cover  

 

all possible conditions and situations. The Operator / user must apply caution    

 

and common sense (good practical sense).

 

When timing an engine, always prevent the engine from being turned over.   

 

use a notice and / or inhibit the engine.

   

WARNING! 

Incorrect or out of phase camshaft timing can result in contact  

 

 

 between the valve head and the piston crown. this will cause damage to the    

 

 engine.

  

 

Locking tools suitable for Alfa romeo engines. Kit includes two pairs of  

 

 

camshaft locking plates and timing/balancer shaft belt tensioner tools.

 

Alfa Romeo Twin Spark twin cam petrol engines in; 

            145 (96-01), 146 (96-01), 147 (01-11), 155 (95-98), 156 (97-06),

            166 (98-07), spider (95-06), GtV (98-06), Gt (04-10)

Engine Codes:

 

1.4 16v ts:   

335.03

 

1.6 16v ts (105cV): 372.03

 

1.6 16v ts (120cV): 321.02, 321.03, 321.04, 671.06

 

1.8 16v ts:   

322.01, 322.05 (156) , 671.06

 

2.0 16v ts:   

162.01, 323.01, 323.10, 341.03, 363.01, 672.04

 

2.0 Jts:  

932A2.000, 937A1.000

Vs4910 Kit for ALfA roMEo is based on the AL-fi 

unIVErsAL cAMsHAft sEttInG PLAtE sYstEM.  

PATENTS APPLIED FOR.

IMPORTANT:

 

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT 

CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL 

INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

 1.  SAFETY

 2.  INTRODUCTION

 3.  APPLICATIONS

© Jack sealey Limited

    Original Language Version 

Vs4910    Issue:3 (sP) - 08/07/15

refer to 

instruction 

manual.

Wear eye 

protection.

Summary of Contents for VS4910

Page 1: ... apply caution and common sense good practical sense When timing an engine always prevent the engine from being turned over Use a notice and or inhibit the engine WARNING Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown This will cause damage to the engine Locking tools suitable for Alfa Romeo engines Kit includes two pairs of camshaft loc...

Page 2: ...ing bolts 2 securing screws 2 location pin assy 1 870 797 000 3 VS900 6 Hex key 4 VS4901 Set of 4 setting plates A B inlet camshaft C D exhaust camshaft 1 870734 0000 1 825 041 0000 1 870 859 000 2 0JTS 5 VS1403 04 Timing belt tensioner adjuster 1 822 149 000 6 VS1409 03 Balancer shaft belt tensioner adjuster 1 822 154 000 Associated Tools AK9634M Dial gauge metric 8mm deflection VSE2515 TDC posit...

Page 3: ...locks one for all Inlet Camshafts and one for all Exhaust Camshafts Interchangeable Setting Plates are mounted onto these support blocks The position of the Setting Plates on the Support Blocks is adjustable in order to provide maximum coverage of engine ranges Refer to 4 3 The AL Fi System Of Camshaft Setting Plates 5 1 3 Both camshaft sprockets are released and free to turn on their camshafts wh...

Page 4: ... is required for this application Example Alfa Romeo 145 2 0 16v TS 96 01 Engine code 323 01 Plate A location 6 and Plate B location 6 Fig 5 Select the Location Pins Chain Assembly and pass the pins through the correct hole locations in the Support Block and into the Setting Plates Fig 7 Retain the Location Pins in place by applying pressure to the sides of the Setting Plates whilst fully tighten ...

Page 5: ...TE These Alfa Romeo and Fiat timing belt applications require the camshaft sprockets to be free to turn on the camshaft when fitting the new timing belt and therefore it is necessary to slacken the camshaft sprocket bolts WARNING DO NOT use Al Fi Camshaft Setting Plate Assemblies to counter hold camshafts in position whilst releasing or tightening the sprocket bolts as this will damage the Setting...

Page 6: ... necessary to firmly and safely lock the flywheel when releasing and tightening the pulley bolt Flywheel Holding Tool VS1403 03 can be used to lock the flywheel on this application Extend Your AL Fi Application Coverage AL Fi Setting Plate Sets for Fiat 1 8 16v and 2 0 2 4 20v twin cam petrol engines are available to use with the support blocks in this kit to cover these Fiat applications VS4902 f...

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