Sealey VS1830.V2 Instructions Download Page 2

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: 

No liability is accepted for incorrect use of this product. 

WARRANTY: 

Guarantee is 12 months from purchase date, proof of which will be required for any claim. 

INFORMATION:

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01284 757500

01284 703534

[email protected]

Sole UK Distributor, Sealey Group, 

Kempson Way, Suffolk Business Park

Bury St. Edmunds, Suffolk,
IP32 7AR

www.sealey.co.uk

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Original Language Version

VS1830.V2    Issue: 1 - 13/01/14

 

3.  OPERATION

3.1

 

If fitted, remove the circlips from either side of the  

 

piston gudgeon pin (Fig.1).

3.2

 

Unscrew clockwise and remove the dies from the  

 

threaded rod shown in Fig.2. 

3.3 

Lubricate the M12 portion of the threaded rod with  

 

a silicone grease or similar product.

3.4

 

Ensure the threaded rod is fully wound clockwise into  

 

the main body (Fig.2), up to the hexagon shoulder.

3.5

    Select the required adaptor and locate as indicated 

 

inside the main body in Fig.2. The full skirt adaptor  

 

has a radiussed concave face and this should be  

 

orientated so it fits “flush” against the piston shown in  

 

Fig.3. The short skirt adaptor is designed with a flat  

 

face for “waisted” slipper pistons. 

3.6

 

Choose the die that is the closest fit to the gudgeon 

 

pin outside diameter.

3.7

 

Screw the die anticlockwise on to the threaded rod; 

 

the die must be a minimum distance of L + 2mm from  

 

the end, see Fig.2.

3.8

 

Screw the knurled locknut anticlockwise on to the  

 

threaded rod until tight against the die, see Fig.3.

3.9

 

When you are sure that the die is central on the  

 

gudgeon pin, proceed using a 14mm spanner, turn 

 

the threaded rod anti-clockwise (Fig.4) to start   

 

extracting the gudgeon pin.

3.10

  The gudgeon pin will start to draw through the piston 

 

(Fig.5). If the threaded rod nut requires excessive  

 

force stop and check for obstructions, make sure the  

 

die is central and that all circlips have been removed.

3.11

  Finally remove the tool from the piston with the   

 

gudgeon pin attached (Fig.6).

3.12

  Unscrew the knurled locknut and remove the die and  

 

gudgeon pin. 

3.13

  Wipe clean all the remover components with a dry  

 

cloth and return to plastic wallet.  

©  Jack Sealey Limited

Fig.6

Fig.5

Fig.4

Fig.1

Fig.3

  

Environmental Protection.

  

Recycle unwanted materials instead of disposing of them as

  

waste. All tools, accessories and packaging should be sorted,  

  

taken to a recycle centre and disposed of in a manner which   

  

is compatible with the environment.

Parts support is available for this product. To obtain a parts listing and/or diagram, 

please log on to www.sealey.co.uk, email [email protected] or telephone 01284 757500.

Ensure the axis of the threaded 
rod shares the same axis of the 
gudgeon pin (concentricity).

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