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fig.1

 5.  OPERATION

 NOTE: 

The suction head (the distance from the pump to lowest liquid level) should not exceed 1 metre, and the delivery tank should be  

 

vented. Install the inlet hose so as the strainer is not less than 25mm from the bottom of the delivery tank.

5.1. 

Ensure that the switch (fig.1.8) is in the off ( ‘O’ ) position.

5.2. 

After checking that the battery is of the correct voltage, connect the red clip to the positive (+) battery terminal and the black clip to the

 

negative (-) terminal.

5.3. 

Start the pump by switching to the on (I) position. Place the delivery nozzle in the receiving tank and squeeze the trigger to start delivery.

5.4. 

Release the trigger to stop delivery. 

DO NOT

 run the pump for more than 2-3 minutes with the nozzle closed.

5.5. 

The motor is fitted with a thermal cut-out to prevent overheating. If the unit stops working after an intensive period of use, allow to cool  

 

down thoroughly before re-starting.

 6.  MAINTENANCE

6.1. 

An in-line fuse is fitted in the positive cable (fig1.9). To change the fuse: open the fuse holder, remove the blade-type fuse and replace  

 

with one of the same rating.

6.2. 

Check the tightness of all fittings regularly and tighten if necessary.

6.3. 

Keep the pump unit and hoses clean to highlight any leaks which may develop in service.

6.4. 

Remove and clean the inlet strainer regularly.

  7. TROUBLESHOOTING

Problem

Possible Cause

Solution

The motor is not running.

Lack of electrical power.

Check the electrical connections.

Blown fuse

Replace fuse

Rotor jammed.

Check for possible damage or obstruction of the 

rotating components.

Motor problems.

Contact your authorised Sealey dealer.

The motor turns slowly when starting.

Power supply is of insufficient voltage.

Charge the battery

Low or no flow rate.

Low level in source tank.

Refill the tank.

Inlet stainer clogged.

Clean strainer.

High inlet vacuum

Check tank venting

Air entering the pump or suction tube.

Check seals and connections.

Low rotation speed.

Check the voltage at the pump. 

The suction tubing is resting at the bottom of the 

tank.

Raise the tubing.

Increased pump noise.

Cavitation occurring.

Reduce suction head.

Irregular functioning of the bypass.

Dispense fuel until the air is purged from the bypass 

system.

Air present in the diesel fuel.

Check the suction connections.

Leakage from the body pump.

Seal damaged.

Contact your authorised Sealey dealer.

© Jack Sealey Limited

    Original Language Version 

  TP96.V3, TP9624.V3      Issue: 1 - 20/06/16

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